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Assembly Instructions / A136-H

1 Introduction / 1.4 Definition of warning, caution, note

© Copyright 2022 Accelleron Industries. All rights reserved.

HZTL455311P0038_EN

Rev. C

May 2022

Accelleron

Accelleron Industries Ltd is referred to in this document as Accelleron.

Official Accelleron service stations

Accelleron service stations are regularly audited and certified by Accelleron Industries Ltd (see "Con-
tact Information" on the website 

www.accelleron-industries.com

).

1.4

Definition of warning, caution, note

 WARNING

Definition of Warning

Non-compliance or inaccurate compliance with working or operating instructions in-
dicated by this symbol and the word WARNING can lead to serious injuries to per-
sonnel and even to fatal accidents.

u

Warning signs must always be observed.

 CAUTION

Definition of Caution

Non-compliance or inaccurate compliance with working or operating instructions in-
dicated by this symbol and the word CAUTION can lead to serious damage to en-
gine or property with grave consequences.

u

Caution signs must always be observed.

NOTICE

Note

The note provides advice which facilitates the work.

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Содержание A136-H radial

Страница 1: ...and without any health and safety risks Target group The assembly instructions are intended for engineers and mechanics responsi ble for fitting the turbocharger on the engine Assembly Instructions Tu...

Страница 2: ......

Страница 3: ...tion note 3 1 5 Definition of mandatory signs 4 1 6 Definition of pictograms 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting of loads 6 2 3 Occupational safety 7 3 Turbocharger weight and transportation 9...

Страница 4: ...rger on the engine Basic mechanical training is a prerequisite All persons who are involved in the transportation and installation of the turbocharger have read and understood the assembly instruction...

Страница 5: ...com 1 4 Definition of warning caution note WARNING Definition of Warning Non compliance or inaccurate compliance with working or operating instructions in dicated by this symbol and the word WARNING c...

Страница 6: ...2 Personal protective equipment to be worn specific to the respective task 1 6 Definition of pictograms Definition of pictograms The following pictograms can occur in this document These point out act...

Страница 7: ...sories are caused by the operating equipment used or supplies and materials are a consequence of insufficient compliance with safety instructions All of the instructions contained within this chapter...

Страница 8: ...tention to the correct attachment of loads on the crane hook u People must not stand beneath suspended loads Wear safety gloves to protect against mechanical hazards Wear safety helmet Fig 1 Attachmen...

Страница 9: ...ling Wear protective clothing WARNING Risk of falling When working on the turbocharger there is a risk of falling u Do not climb onto the turbocharger or onto attached parts and do not use them as cli...

Страница 10: ...r training Hazards due to operating materials and supplies Operating materials and supplies can include Oils greases coolants cleaning agents and solvents acids or similar substances WARNING Handling...

Страница 11: ...heaviest variant possible Depending on the specification the weight specified on the rating plate may be lower than the standard value specified here Swivel lifting eyes to be used Two swivel lifting...

Страница 12: ...ecessary sealing is provided by O rings The O rings are not included in the Turbo Systems scope of delivery Fig 5 Inserting gaskets into the bracket 01 Bracket 04 Slot for O ring 02 Oil supply 05 O ri...

Страница 13: ...t are not included in the ABB scope of delivery Requirements for the threaded rods Fig 6 Requirements for threaded rods Product Diameter Threaded rod mm Material DIN ISO 898 Part 1 Thread length L1 mm...

Страница 14: ...03 are undamaged and positioned correctly in the slots 2 Attach the lifting gear to the swivel lifting eyes S and loop around the gas outlet casing 3 Position the turbocharger on the bracket 04 and al...

Страница 15: ...ngine support the bolt threads and screw heads must be lightly oiled assumed friction coefficient 0 12 for tightening torque u Remove the lifting gear 4 5 Connecting the turbocharger u Connect the cab...

Страница 16: ...ARNING Health protection when handling VCI VCI products are not hazardous in terms of the Ordinance on Hazardous Sub stances Nevertheless the following points must be observed when handling VCI u Obse...

Страница 17: ...ocharger must be in spected by a Accelleron service station and repacked u Inspect the package for damage If the package is damaged the turbocharger must be inspected by a Accelleron service station a...

Страница 18: ...Assembly Instructions A136 H 5 Storage of new turbochargers and spare parts Copyright 2022 Accelleron Industries All rights reserved HZTL455311P0038_EN Rev C May 2022 Page 16 17...

Страница 19: ...on Manual The Operation Manual for the turbocharger with the relevant serial number is avail able online on our website www accelleron industries com Fig 12 Serial number of the turbocharger on the ra...

Страница 20: ...and download the Operation Manual of your product on the website see Operation Manuals Accelleron Industries Ltd Bruggerstrasse 71a 5400 Baden Switzerland 41 58 585 7777 accelleron industries com Visi...

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