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Assembly Instructions / A100-L

2 Safety / 2.3 Occupational safety

© Copyright 2022 Accelleron Industries. All rights reserved.

HZTL455311P0002_EN

Rev. B

May 2022

Mechanical hazards when working on the turbocharger

 WARNING

Physical hazards due to rotating parts

The rotor can rotate due to the stack draught alone. Contact with rotating parts
can cause severe injury.

u

Secure rotor against turning.

 WARNING

Mechanical hazard

Severe injuries to personnel or fatal accidents can be caused by mechanical influ-
ences as a consequence of hazardous and inadequate operational procedures.

u

Observe the general rules for occupational safety and prevention of accidents.

u

Ensure workplace safety.

u

Only perform operations that are described in this chapter.

u

Only perform operations for which you have previously received instruction or
training.

Hazards due to operating materials and supplies

Operating materials and supplies can include: Oils, greases, coolants, cleaning agents and solvents,
acids or similar substances.

 WARNING

Handling operating materials and supplies

Swallowing or inhaling vapours of operating materials and supplies or contact with
them may be harmful to health. Flammable and combustible operating materials
and supplies can catch fire or resulting vapours can lead to an explosion.

u

Do not breathe in these substances and avoid contact with the skin.

u

Ensure proper ventilation.

u

Observe the information in the material safety data sheet for the operating ma-
terials and supplies.

u

Comply with local legislation.

Wear safety goggles.

Wear safety gloves to protect against mechanical hazards.

Wear a respiratory mask to protect against gases.

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Содержание A100-L

Страница 1: ...and safety risks Target group The assembly instructions are intended for engineers and mechanics responsi ble for fitting the turbocharger on the engine Assembly Instructions Turbocharger A100 L Origi...

Страница 2: ......

Страница 3: ...target group 2 1 3 Symbols definitions 2 1 4 Definition of warning caution note 3 1 5 Definition of mandatory signs 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting of loads 6 2 3 Occupational safety 7 3 W...

Страница 4: ...rger on the engine Basic mechanical training is a prerequisite All persons who are involved in the transportation and installation of the turbocharger have read and understood the assembly instruction...

Страница 5: ...com 1 4 Definition of warning caution note WARNING Definition of Warning Non compliance or inaccurate compliance with working or operating instructions in dicated by this symbol and the word WARNING c...

Страница 6: ...tection Table 2 Personal protective equipment to be worn specific to the respective task Definition of pictograms The following pictograms can occur in this document These point out actions that must...

Страница 7: ...sories are caused by the operating equipment used or supplies and materials are a consequence of insufficient compliance with safety instructions All of the instructions contained within this chapter...

Страница 8: ...tention to the correct attachment of loads on the crane hook u People must not stand beneath suspended loads Wear safety gloves to protect against mechanical hazards Wear safety helmet Fig 1 Attachmen...

Страница 9: ...ling Wear protective clothing WARNING Risk of falling When working on the turbocharger there is a risk of falling u Do not climb onto the turbocharger or onto attached parts and do not use them as cli...

Страница 10: ...this chapter u Only perform operations for which you have previously received instruction or training Hazards due to operating materials and supplies Operating materials and supplies can include Oils...

Страница 11: ...it must be used for removing installing and transporting the tur bocharger The weight specified below applies to the heaviest variant possible Depending on the specification the weight specified on th...

Страница 12: ...turbocharger 4 1 Placing the turbocharger on the bracket Fig 4 Placing the turbocharger u Remove covers from the oil connections u Align turbocharger and place on engine bracket u Tighten the fixing...

Страница 13: ...ension a compressor end a height of turbocharger foot a Dimension a turbine end a height of turbocharger foot F spacer sleeve D Dimension b Hole in bracket Dimension c Thread length 1 5 x nominal thre...

Страница 14: ...L M42 167 3100 Table 6 Tightening torques foot screws Angle controlled tightening Product Thread size Height a foot mm Pre tightening torque Nm Tightening angle height a DEG Additional tightening angl...

Страница 15: ...inance on Hazardous Sub stances Nevertheless the following points must be observed when handling VCI u Observe information in material safety data sheet u Ensure proper space ventilation u Do not eat...

Страница 16: ...e for damage If the package is damaged the turbocharger must be inspected by a Accelleron service station and repacked After every 3 years the following work steps must be performed by a Accelleron se...

Страница 17: ...Assembly Instructions A100 L 5 Storage of new turbochargers and spare parts Copyright 2022 Accelleron Industries All rights reserved HZTL455311P0002_EN Rev B May 2022 Page 15 17...

Страница 18: ...Assembly Instructions A100 L 5 Storage of new turbochargers and spare parts Copyright 2022 Accelleron Industries All rights reserved HZTL455311P0002_EN Rev B May 2022 Page 16 17...

Страница 19: ...E Operation Manual The Operation Manual for the turbocharger with the relevant serial number is avail able online on our website www accelleron industries com Fig 9 Serial number of the turbocharger o...

Страница 20: ...load the Operation Manual of your product on the website see Operation Manuals Accelleron Industries Ltd Bruggerstrasse 71a 5400 Baden Switzerland 41 58 585 7777 accelleron industries com Visit our we...

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