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ABSOLUTE

OZONE®

OPERATOR’S MANUAL

Table of Contents

-1-

Section 1 - General Information

1A. Description

1B. Specifications

1C. Accessories

1C.i Ozone Generation

1C.ii Required Accessories

Section 2 - Installation

2A. Location

2B. Electrical

2C. Plumbing

2D. Gas Connections

2E. Remote Control

Section 3 - Operation

3A.

LCD

Control Panel Overview

3B. System Start-Up

3C. System Shutdown

3D. Standard Operation Procedures

Section 4 - Maintenance and Service

4A. Preventative Maintenance

4B. Troubleshooting

Section 5 - Ozone Overview and Safety Procedures

5A.Ozone Use and Technology Overview

5A. i Relative Strength of Ozone

5A. ii Micro-Flocculation and Oxidation

5B. General Safety Information

5B. i Ozone Properties

5B. ii Ozone Uses

Содержание ATLAS

Страница 1: ...ABSOLUTE OZONE ATLAS TITAN MAGNUM OPERATOR S MANUAL ...

Страница 2: ...Remote Control 8 Section 3 Operation 10 10 11 11 3A LCD Control Panel Overview 3B System Start Up 3C System Shutdown 3D Standard Operation Procedures 12 Section 4 Maintenance and Service 13 4A Preventative Maintenance 13 4B Troubleshooting 14 Section 5 Ozone Overview and Safety Procedures 17 5A Ozone Use and Technology Overview 17 5A i Relative Strength of Ozone 17 5A ii Micro Flocculation and Oxi...

Страница 3: ...dure 21 5D iv Respiratory Protection 21 5D v Education and Training 21 5E System Operations and Maintenance 22 5E i Safety Precautions and Equipment 22 5E ii Maintenance Requirements 22 5F Monitoring 22 5F i Location of Monitors 22 5F ii Monitoring Equipment 23 5G First Aid Procedures 23 5G i General Information 23 5G ii Inhalation 23 5G iii Eye Contact 23 5G iv Precautions 24 5G v Emergency Infor...

Страница 4: ...EXTREME CAUTION Operate the ATLAS TITAN MAGNUM 30 200 with safe access to electrical power Connect to a GFCI type receptacle Follow all applicable electrical codes Do not bury cord WARNING To reduce the risk of electrical shock replace damaged cord immediately ELECTRICAL SHOCK HAZARD Turn OFF all power switches and disconnect power cord from power source receptacle before performing any service wo...

Страница 5: ... www absoluteozone com ABSOLUTE OZONE Section 1 Model ATLAS TITAN MAGNUM Ozone Production g h 30 g h 100g h 30g h 100 g h 160 g h 200 g h Nominal Working Pressure psig 20psig 20psig 40psig Concentration by weight O3 5 22 5 12 6 12 Power Requirements 120 V 3 50 60 Hz Single Phase 5 0 9 0 A 220 V 3 50 60 Hz Single Phase 3 5 7 0 A Maximum Power Consumption 350 650W 120 V 3 50 60 Hz Single Phase 5 0 9...

Страница 6: ...itrogen and other trace gases producing oxygen at greater than 90 purity and less than 60 C dew point The air compressor pumps ambient air into the oxygen concentrator Concentrated oxygen feed gas enables ozone concentration up to 14 by weight In our experience Oxygen Concentrators made by AirSep work well with all Absolute Ozone generators To protect Absolute Ozone Generator from sieve particles ...

Страница 7: ...olve a minimum of 90 of the ozone gas into the water flow continuously Ozone Degas Chamber Ozone enriched water from the ozone injector flows into the degas chamber where the counter current design forces any undissolved ozone gas through the float valve protected top vent to the OzoneDestructor Ozone Destructor Undissolved ozone gas passes through the heated catalytic ozone destructor that is mad...

Страница 8: ...sal control panel Designed to eﬃciently accommodate installing the ATLAS in an upright or downright position Stackable Without a Rack Every Absolute Ozone ozone generator comes equipped with attachment tabs that can be reversed to provide you with the liberty to install the ATLAS one on top of another in a rack mount formation but without requiring a rack ABSOLUTE OZONE Installation Control Panel ...

Страница 9: ...ead to the damage of electronic circuitry and Ozone Cell For applications where pressure fluctuations are possible we strongly recommend installation of a buﬀer tank with an appropriate hi low pressure switch It is VERY IMPORTANT to protect the Generator from any possible contamination from the Oxygen Concentrator or from water injection device by installing oxygen monitor and filter upstream from...

Страница 10: ...rmal Ozone generator operation pin 5 normally open pin6 common pin 7 normally closed b If Remote Control Switch is oﬀ or safety shutoﬀ is activated the circuit will be closed between pins 5 6 ABSOLUTE OZONE Section 2 1 2 3 1 2 3 Standard Remote Control Schematic 4 5 4 5 6 6 7 7 RED BLACK WHITE GREEN ORANGE BLUE BROWN Remote On Oﬀ Switch COM 4 20mA at10V Input Connection Remote Status Indicator Dry...

Страница 11: ...No Nc contacts that will change the status every time the generator is not producing any ozone regardless of the reason On Off contacts that are NO normally open If the contacts are closed by external dry contact relay the generator will move in to a standby mode Once the contacts are open the generator will start producing ozone again Photos of typical LCD 5 control touch screen The LCD screen sh...

Страница 12: ...For more information about this product visit our website at http www absoluteozone com 1 Slide red dot on the power control slider downwards to adjust power from to 0 No ozone is produced at this time 2 Switch the power switch located on the side panel to OFF position 3 Unplug the system from the power source if required 4 Close down the downstream Control Valve located on the flow meter supplied...

Страница 13: ...ng ozone in to water make sure to protect the generator from flooding by installing ALD 2000 Flood Prevention device can be supplied capable of preventing water backup Check valves usually start leaking after few days of operation in ozone and cause serious damage to the ozone cell We recommend using devices which could automatically drain water out of ozone line and stop it from entering the ozon...

Страница 14: ...sor etc is maintained according to the manufacturer recommendations 2 Remove and replace or clean filter cartridges and other devices if installed and required 3 Perform general cleaning of cabinet exterior after disconnectingthe equipment from electrical source 4 Using clean dry compressed air blow out the interior of cabinet taking special care around electronic components and wiring ABSOLUTE OZ...

Страница 15: ...0MA SIGNAL IS NOT HIGHER THAN 10V ABSOLUTE OZONE Section 4 14 For more information about this product visit our website at http www absoluteozone com OPERATOR S MANUAL Symptom Warning Message OZONE CELL CONTAMINATION THE OZONE SENSOR DETECTED OZONE CELL CONTAMINATION BY WATER OR POSSIBLY SOME OTHER CONDUCTIVE LIQUIDS PLEASE SWITCH THE OZONE GENERATOR OFF LOCATE AND ELIMINATE THE SOURCE OF THE CONT...

Страница 16: ... CONTACT US TECHNICAL SUPPORT Symptom Warning Message OZONE CELL PRESSURE TOO LOW PLEASE MAKE SURE THERE ARE NO RESTRICTIONS ON THE OXYGEN LINE COMING TO THE OZONE GENERATOR AND THAT THE FLOW IS ONLY ADJUSTED ON THE OZONE LINE AFTER THE OZONE GENERATOR TO MAINTAIN CORRECT WORKING PRESSURE IF THE PRESSURE IS TOO LOW DUE TO INCORRECTLY SET PRESSURE REGULATOR OR FAILURE OF OXYGEN GENERATORS PLEASE RE...

Страница 17: ...K THAT THERE IS GOOD UNRESTRICTED COOLING AIRFLOW THROUGH THE OZONE GENERATOR NOT OBSTRUCTED ON EITHER SIDE OF COOLING GRILLS PLEASE MAKE SURE THAT THE COLOLING FAN IS WORKING PROPERLY IN CASE OF THE COOOLING FAN FAILURE PLEASE CONTACT TECHNICAL SUPPORT FOR FURTHER INSTRUCTIONS Symptom Warning Message SUPPLY VOLTAGE TOO HIGH OR TOO LOW PLEASE MAKE SURE THAT THE VOLTAGE SUPPLIED TO THE OZONE GENERA...

Страница 18: ...filtration Iron Copper Manganese Zinc Arsenic Ozone neutralizes nuisance compounds most commonly hydrogen sulfide 5B General Safety Information 5B i Ozone Properties Colorless to blue gas greater than 169 F Characteristic odor often associated with electrical sparks or lightningin concentrations of less than 0 02 ppm Highly chemically reactive Non flammable non carcinogenic Hazardous polymerizatio...

Страница 19: ...o low gaseous ozone levels DO NOT RELY ON ODOR AS A WARNING OF HIGH OZONE CONCENTRATIONS The Permissible Exposure Level PEL or time weighted concentration for gaseous ozone to which workers may be exposed is 0 1 ppm averaged over 8 hours 5 days a week OSHA The short term exposure limit is 0 3 ppm averaged over 15 minutes The concentration of 5 0 ppm ozone in air is generally accepted as Immediatel...

Страница 20: ...ms of edema from excessive exposure can be delayed one or more hours There is no threshold limit and so no exposure regardless of how small is theoretically without eﬀect from ozone s strong oxidative ability ABSOLUTE OZONE Section 5 TOXIC EFFECTS OF GASEOUS OZONE OZONE CONCENTRATION PPM EFFECT 0 01 0 10 Range of Odor Threshold 0 1 Permissible concentration 8 hour work day 0 3 Permitted short term...

Страница 21: ...way from strong combustible materials such as grease oils and fats 5C v Chemical Action Ozone is chemically incompatiblewith all oxidizable materials both organic and inorganic 5D Precautions for Safe Handling and Use 5D i Ozone Monitors Ambient ozone monitoring equipment should be installed in the areas where ozone is being generated or applied See Monitoring section 6F Self adhesive ozone monito...

Страница 22: ...g The education and training of workers is the responsibility of the employer An eﬀective training program must be practical based on written work procedures and be specific to both the job site and the tasks to be performed Training shall also include the responsibilities and responses of workers in an emergency The employer shall ensure through the education and training program that all workers...

Страница 23: ...maintained free of oil and grease Monitoring equipment and alarm system shall be tested and serviced according to the manufacturer s instructions The planned maintenance of all safety equipment is essential to worker safety 5E ii Maintenance Requirements It is the joint responsibility of the manufacturer supplier and installer of the Ozone Generating and handling equipment to determine whether or ...

Страница 24: ...dical assistanceimmediately 5G ii Inhalation 1 Assess worker s breathing 2 All unconscious workers must be placed in the drainage position on their sides so that fluids can drain from the airways once breathing has been restored 3 Check pulse 4 If breathing has ceased start artificial respiration rescue breathing isthe most eﬀective method until breathing has beenrestored 5 Send for medical assist...

Страница 25: ...lterations in cardiopulmonary functions have been documented when such workers have been exposed to low concentrations of ozone 5G v Emergency Information Form An emergency information form see below should be filled out prior to operating the Ozone Generator ABSOLUTE OZONE Section 5 OPERATOR S MANUAL For more information about this product visit our website at http www absoluteozone com 24 ...

Страница 26: ...onents purchased through Absolute Ozone limited to the extent of the manufacturer sstandard warranty ANY REPAIR OR REPLACEMENT WILL BE WARRANTED ONLY FOR THE BALANCE OF THE ORIGINAL FIVE 5 YEAR WARRANTYPERIOD THIS LIMITED WARRANTY DOES NOT INCLUDE ANY OF THE FOLLOWING a Any labor charges for troubleshooting removal or installation of suchparts b Any repair or replacement of such parts necessitated...

Страница 27: ...reet Edmonton Alberta T5S 1K8 Canada Customer Service 780 486 3761 Web www absoluteozone com Email info absoluteozone com ABSOLUTE OZONE Warranty NOTE ANY WORK PERFORMED ON ABSOLUTE OZONE PRODUCTS WITHOUT PRIOR AUTHORIZATION FROM ABSOLUTE OZONE WILL AUTOMATICALLY VOID THIS WARRANTY ANY ABSOLUTE OZONE PRODUCT MUST BE RETURNED TO ABSOLUTE OZONE PREPAID FOR WARRANTY EVALUATION THE OZONE CELL CONTAINS...

Страница 28: ...38 1cm Weight 53lbs 24 04kg 14 inch 35 56cm 7 inch 17 78cm 26 5 inch 67 31cm 14 inch 35 56cm 7 inch 17 78cm 19 inch 48 26cm ATLAS TITAN MAGNUM OPERATOR S MANUAL 17 inch 48 26cm For more information about this product visit our website at http www absoluteozone com 27 Weight 26lbs 32lbs 11 79 kg 14 52kg ...

Страница 29: ...mensions OPERATOR S MANUAL For more information about this product visit our website at http www absoluteozone com 28 MAGNUM ATLAS 12 inch 30 48cm 16 5 16 inch 41 43cm 27 7 8 inch 70 80cm 12 inch 30 48cm ø 1 4 x Places ...

Страница 30: ...ns Remote Control O2 IN O2 OUT 2 1 4 in 1 5 8 in 4 in 2 7 8 in O2 IN O2 OUT 2 1 4 in 1 5 8 in 4 in 2 7 8 in Remote Control Power Off On MAGNUM ATLAS SS 316 3 8 Tube Compression Fittings SS 316 1 4 Tube Compression Fittings 29 ...

Страница 31: ...ABSOLUTE OZONE Conceptual Ozone Injection System OPERATOR S MANUAL For more information about this product visit our website at http www absoluteozone com 30 ...

Страница 32: ...For more information about this product visit our website at http www absoluteozone com 31 ...

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