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Operation of the switchgear

Note on safety at work

•  The switchgear may only be operated by spe

-

cially trained personnel who are familiar with the 
characteristics of the particular device.

•  Observe the relevant instructions in section 1.2.
•  Due  to  safety  reasons,  the  circuit-breaker  has 

to be treated as “switched on” if the switching 
position can not be clearly determinated.

  In  this  case  all  high  voltage  connections  to 

the breaker have to be de-energized and zero 
potential on the primary side of the breaker has 
to be confirmed prior to commissioning, opera-
tion, maintenance or repair work.

4.1

 

Commissioning

4.1.1

  Preparatory work

(Figures 3/1 and 3/3) 
In preparation for commissioning, the following work 
should be carried out prior to connection with the 
high-voltage power supply:

•  Check the general condition of the switchgear 

for detrimental circumstances of all kinds.

•  Perform  a  visual  examination  of  the  switching 

devices, withdrawable parts, isolating contacts, 
insulating parts, etc.

•  Check the connection of the main earthing bar 

with  the  station  earthing  conductor  (DIN  VDE 
0141).

•  Check the paintwork for damage and touch up 

as described in section 5.4 where necessary.

•  Remove all material residues, foreign bodies and 

tools from the switchgear. 

•  Clean  the  switchgear,  rubbing  down  insulating 

parts with a clean, soft, non-fraying and dry cloth. 
Remove greasy or adhesive dirt as described in 
section 5.3.

•  Properly  refit  all  covers,  etc.,  removed  during 

assembly and testing processes.

•  Transport  caps  (13.9)  on  the  poles  of  vacuum 

circuit-breakers, where fitted, must be removed.

•  Lifting lugs (13.13) for high current circuit-break

-

ers, if still fitted, must be removed.

•  Perform AC voltage testing on the main circuits 

to VDE 0670, Part 6 (IEC 60298) as far as neces-
sary. Pay special attention during this pro cedure 
to voltage transformers and cables etc.

•  Turn the auxiliary and control voltage on.
•  Carry  out  test  operations  of  switching  devices 

manually  or  by  electrical  control,  and  simul-
taneously observe the relevant position indica-
tors.

•  Check  mechanical  and  electrical  interlocks  for 

effectiveness, without using force.

•  Set  the  protective  devices  in  the  panel  to  the 

required values, and check their functioning with 
test equipment.

•  On motor-driven withdrawable parts, check the 

direction of rotation of the travel motors as de-
scribed in section 5.5.5.

•  For any further questions on the functions of the 

withdrawable circuit-breaker part and its testing, 
see section 5.5.

•  Instruct the local operators in the fundamental 

details of regular handling of the switchgear.

•  Check on the operational readiness and switching 

status  of  upstream  and  downstream  electrical 
installations.

From areas bordering on the switchgear, in accor-
dance with responsibilities, check on the following 
where applicable:

•  Power cables
•  Auxiliary cables
•  Supply voltage source
•  Remote control
•  Entire  earthing  installation,  according  to  DIN

 

VDE 0141

•  Switchroom equipment
•  Switchroom condition

4.1.2

  Start-up 

•  Comply with all relevant safety regulations.
•  Ensure  that  the  circuit-breakers  and  switch 

disconnectors in the switchgear are in the OFF 
position.

•  Remove any existing earthing and short-circuiting 

connections in the critical switching area.

•  Energize the feed cables.
•  Connect the switchgear, step-by-step, observing 

the signals and indicators.

•  Check that the relevant conductors are in phase, 

as far as necessary when several incoming feeder 
cables and switchgear sections are concerned.

•  Carry out all measurements and check all func

-

tions dependent on the high voltage power supply 
being connected.

•  Watch out for irregularities of any kind.

4.2 

Switching operations

Perform switching operations with the front doors 
shut.

4.2.1

  Withdrawable circuit-breaker part

(Figures 3/1, 3/4, 4/1 to 4/4)

Manual insertion from the test/disconnected posi-
tion to the service position:

•  Connect control wiring plug (10.2). 
•  Close the front door. 
•  Ensure  that  the  circuit-breaker  is  in  the  OFF

 

position.

•  Fit  the  crank  (121)  on  square  spigot  (18.1)  of

 

the spindle mechanism (18).

BA 414-07_GB_AMC.indd   11

18.07.12   10:24

Содержание VD4 Series

Страница 1: ...aker on withdrawable part high duty Instruction manual BA 414 07 E Contents 1 Summary 5 2 Technical data 6 3 Circuit breaker on withdrawable part 8 4 Operation of the switchgear 11 5 Maintenance 15 Me...

Страница 2: ......

Страница 3: ...al marked with this warning symbol Make sure that under operation condition of the switchgear or switchboard the specified data are not exceeded Keep the instruction manual accessible to all persons c...

Страница 4: ...5 2 1 General 15 5 2 2 Withdrawable assembly 16 5 3 Servicing 16 5 4 Repairs 16 5 4 1 Switchgear in general 16 5 4 2 Replacement of components 17 5 5 Testing withdrawable parts with a VD4 type circui...

Страница 5: ...ve 1 kV Accident prevention regulations issued by the appropriate professional bodies or comparable organisations In Germany these comprise the following safety regulations Health and Safety at Work S...

Страница 6: ...ted mechanisms 2 The weight raises about 2 kg for motor driven withdrawable parts 3 With fan cooling Together with this instruction manual it is essen tial to consult manual BA 359 Vacuum circuit brea...

Страница 7: ...rts of type A see section 5 5 2 Exists only for rated currents above 2500 A 3 with fan cooling Panel type Parameter p A C D E F G M W U 12 kV 17 5 kV UniGear type ZS1 1250 A 50 kA 1600 A 50 kA 2000 A...

Страница 8: ...or the mounting frame which are normally effective are as follows concerning the circuit breaker The withdrawable part can only be moved from the test disconnected position into the service position...

Страница 9: ...efore mechanical blocking of the spindle mechanism and may only be applied again after the end of mechanical blocking This ensures that the shunt release ON cannot be loaded with an electrical ON puls...

Страница 10: ...4 2 Contact arm 4 3 Contact system Figure 3 3 Withdrawable assembly with built in auxiliary switch type B see section 5 5 S8 Test position indicator S9 Service position indicator 18 Spindle 18 2 Scene...

Страница 11: ...operations of switching devices manually or by electrical control and simul taneously observe the relevant position indica tors Check mechanical and electrical interlocks for effectiveness without usi...

Страница 12: ...in emergency manual operation If the drive motor fails during movement of the withdrawable part the withdrawable part must be moved into a limit position in emergency manual operation Emergency manual...

Страница 13: ...ircuit breaker With the withdrawable part in the service position on and off switching operations should only be carried out with the doors closed Operate the local or remote electrical control Observ...

Страница 14: ...part 18 Spindle mechanism 121 Hand crank Figure 4 4 Service truck engaged with the panel Withdrawable circuit breaker part released for removal by moving the sliding handles inwards 13 Withdrawable c...

Страница 15: ...ge me chanism for instance retains a basic tension which is independent of the charging and discharging processes during switching so as to ensure correct function This spring energy can be inadverten...

Страница 16: ...uch unusual problems For details of servicing see also the relevant sec tions of manual BA 359 5 4 Repairs 5 4 1 Switchgear in general Repair of surface damage Sheet steel parts painted Remove rust e...

Страница 17: ...e motor could otherwise be braked electrically Turn hand crank 121 in the required direction Note When the withdrawable part moves the motor turns The motor functions in such a case like a generator i...

Страница 18: ...position Remove the hand crank Switch the supply voltage for the travel motor on Use the local electrical controls to check that the withdrawable part moves in the correct direction Caution Do not all...

Страница 19: ...hdrawable parts Releasing the blocking magnet Y0 Remove front plate 1 1 Disengage blocking magnet Y0 by pulling the magnet armature While doing so turn crank 121 about one half turn either direction o...

Страница 20: ...hanism Delayed undervoltage release Y4 GCE9371466R01 2 with spring mechanism Indirect overcurrent release with intermediate Y7 GCE9371466R0112 current transformer and spring mechanism Intermediate cur...

Страница 21: ...48 V R0103 60 V R0104 110 V R0105 125 V R0107 220 V R0106 Motor with gearbox M1 24 V GCE0940150P0111 30 V P0112 48 V P0113 60 V P0114 110 V P0115 220 V P0116 5 6 2 Auxiliary materials and lubricants...

Страница 22: ...5 1 Fit the contact system back to front on the thin end of the arbor and slide it onto the thicker shank area 4 3 Contact system 127 Arbor 127 1 Journal Figure 5 2 Motor driven withdrawable part in a...

Страница 23: ...cuit breaker with manually operated withdrawable parts 13 24 Roller 13 25 Cam 13 26 Lever 13 27 Pin 13 91 Link rod 13 91 1 Bolt 13 91 2 Bolt 13 92 Angle lever 13 92 1 Bolt Figure 5 5 Detail in the are...

Страница 24: ...ON 0 R0 2 S2 Y3 K0 A 41 21 22 18 33 16 17 19 38 39 Y4 Y2 Y2 Y4 Y9 15 13 37 44 42 30 2 V3 Y9 B 14 X0 V0 Y0 V1 36 46 45 35 34 20 E A Q0 X0 P Y0 Block Magnet on truck with rectifier V0 Y1 Closing block m...

Страница 25: ...4 V2 P Y0 Block Magnet on truck with rectifier V0 Y1 Closing block magnet with rectifier V1 Y2 1 Shunt release OFF with rectifier V2 Y3 Closing release with rectifier V3 Y4 Undervoltage release U with...

Страница 26: ...resentation Aux switch S1 shown for c b mechanism discharged C b unit in service position Control wiring plug 58 pole Earthing switch mechanical interlock with c b unit a C b unit in test position Ear...

Страница 27: ...16 B1 B11 B2 B3 B4 B5 B6 B7 B8 B9 B10 B12 B13 B14 B15 B16 C1 C11 C2 C3 C4 C5 C6 C7 C8 C9 C10 C12 C13 C14 C15 C16 D1 D11 D2 D3 D4 D5 D6 D7 D8 D9 D10 D12 D13 D14 D15 D16 Q0 Y0 Block Magnet on truck with...

Страница 28: ...tage Products Oberhausener Strasse 33 Petzower Strasse 8 40472 Ratingen 14542 Werder Havel OT Glindow GERMANY GERMANY Tel 02102 12 0 Fax 02102 12 17 77 E Mail powertech de abb com www abb com mediumvo...

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