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MAN UAL : N ORT H A ME RI CA

 

Terra DC Wallbox 

 

Single-phase Version Installation Manual

 

Revision 2.6

 

 

 

 

 

Содержание Terra 24

Страница 1: ...touchscreen display RFID reader OCPP 1 6 and Smart Charging Profiles Capability for remote services and updates Compact robust all weather enclosure for indoor and outdoor use Specifications Available...

Страница 2: ...kW 208V 1 Phase 22 5kW 240 3 Phase 24 kW System Effciency Max 94 Controls and Interface Value Charging Connectors CCS1 CCS2 CHAdeMO HMI 7 TFT LCD Display Communication OCPP 1 6J Network Connection GSM...

Страница 3: ...MANUAL NORTH AMERICA Terra DC Wallbox Single phase Version Installation Manual Revision 2 6...

Страница 4: ...he specific features supported by a particular ABB product the reader should consult the product specifications for the particular ABB product ABB may have one or more patents or pending patent applic...

Страница 5: ...ent protection device 15 3 2 3 Conduit for power input wires 15 3 2 4 Specification for power input wires 15 3 2 5 Conduit for ethernet cable 16 3 2 6 Specification for ethernet cable 16 3 3 DC Wallbo...

Страница 6: ...ting instructions 31 6 Commissioning 33 6 1 Commissioning preparation 33 7 Maintenance and Cleaning of the cabinet 34 7 1 Recommended Periodic maintenance 34 7 2 Cleaning of the cabinet 34 8 Technical...

Страница 7: ...t functioning of the charger Owner The legal owner of the charger OCPP Open Charge Point Protocol Open standard for commu nication with charge stations PE Protective Earth PPE Personal Protective Equi...

Страница 8: ...or incor rectly executing the instructions described in this manual 1 2 Intended document users This document is intended to be used by Customers who have purchased a Terra DC Wallbox or customers in...

Страница 9: ...nation with products ABB6AGC107060 TWB UL 24 C 7M 7M 0 0 ABB6AGC107059 TWB UL 24 C 3M 7M 0 0 ABB6AGC107314 TWB UL 24 CJ 7M 7M 0 0 ABB6AGC109857 TWB UL 24 CJ 3M 7M 0 0 1 4 Signs The following signs are...

Страница 10: ...to the requirements described in this guide Ensure there is sufficient space around the charger to carry out maintenance work Appoint a person responsible for the safe operation of the charge station...

Страница 11: ...imited to NFPA 70e 2 Perform a voltage check to ensure electrical power is disconnected from the system 3 Only ABB certified technicians should commission the Terra DC Wallbox 4 When the system is in...

Страница 12: ...scription of the product 2 1 Overview of the system 2 1 1 Complete overview Example of a complete installation A Power distribution board of the owner B Cables in conduit C Terra DC Wallbox D Parking...

Страница 13: ...B RFID card reader F AC input connection point for Conduit C DC Charging cable G Air inlet D Air outlet H Optional Holster purchased separately I Standard Holster included Standard charging cable hols...

Страница 14: ...TERRA DC WALLBOX 2023 20 06 12 40 2 1 3 Inside view A AC input board D Cable gland for DC output 2x B CPI and IMI boards E Cable gland for AC input C External Fan 2x...

Страница 15: ...cted that a cellu lar availability test is performed prior to construction to ensure there is reasonable signal quality to at least one of the AT T and T Mobile 4G LTE bands 2 1900 MHz 4 1700 2100MHz...

Страница 16: ...l designer to consider power distribution phase balancing design requirements One of two electrical grid configurations acceptable for use with 1 phase DC Wallbox UL variant 1 208V input Neutral Groun...

Страница 17: ...1 above 3 Carefully execute a project plan to ensure the correct variant of DC Wallbox is used on the project and that the project site s grid configuration is compatible with the DC Wall box 4 Verify...

Страница 18: ...t distances 3 3 DC Wallbox placement Placement of the Terra DC Wallbox must be carefully determined by accounting for charging cable reach DC Wallbox position with respect to parking space bollards an...

Страница 19: ...different positions depending on the manufacturer The most common vehicles have inlets located either on the front or in the back on either the left or right side This makes some charger placements wi...

Страница 20: ...x 48 This space is calculated as follows Charger size H x W x D 30 3 x 23 x 11 8 in Bottom side 23 6 15 75 from the Terra DC Wallbox in order to avoid obstacles for the electrical connec tion Left and...

Страница 21: ...3 3 5 Considerations for where to position DC Wallbox vertically The below picture shows the height of the operable parts and display screen from the top and bottom of the DC Wallbox s enclosure not...

Страница 22: ...ting on a pedestal The Terra DC Wallbox can also be mounted on a pedestal In order to achieve a safe installation the mini mum set of requirements are included in Appendix C Pedestal requirements For...

Страница 23: ...not been shaken or tilted The cabinet is equipped with Shock Watch and Tilt Watch indicators Checking the Shock Watch and Tilt Watch PLUS sensors If the Shock Watch indicator is red or the Tilt Watch...

Страница 24: ...allbox USE CAUTION TO NOT DAMAGE THE E STOP BUTTON ON THE SIDE OF THE ENCLOSURE 5 Remove the AC ferrite core link to the outlet gun cable assembly position shown at paragraph 5 4 2 6 For all component...

Страница 25: ...x Preconditions Tools Spanner Wrench size 17 Guide the power cable through the central cable gland and the Ethernet cable if required through the smaller gland Install the power wiring in the conduit...

Страница 26: ...wall frame in the correct position on the wall bearing by aligning the four holes of the charger with the corresponding holes on the wall bearing 4 Tighten the four screws with stainless steel 8 8 he...

Страница 27: ...SET SMALL OBJECTS ON TOP MESH COVER ITEMS MAY FALL INTO THE COOLING FINS OR FAN COMPONENTS 7 Let the auxiliary power supply cable pass through the central gland and tighten it 8 IMPORTANT connect bot...

Страница 28: ...fix it by tightening two screws as shown in the following picture Please note the 3 phase and 1 phase versions have a slightly different bottom grill assembly 10 Take the lower frontal cover and plac...

Страница 29: ...for a 1 25 trade size con duit The minimum diameter of the grid cable is 22 mm with the standard fitted cable gland insert 1 Slide the cable inside the grommets ensure at least 10mm of cable external...

Страница 30: ...mounting area 1 phase Version Shown NOTE 1 For 3 phase versions a ferrite core is provided with the Wallbox plastic bag within the package or strapped to the CCS 1 cable and needs to be installed in...

Страница 31: ...attach the cable lugs 3 Pull the cover away from the connectors and remove them 4 Loosen the bolts of the PE connector 5 Attach the PE wire on the PE connector as indicated on the label on the relativ...

Страница 32: ...olders 5 6 1 General This document is intended to provide an instruction for service team installers in order to be able to properly install the terra DC wallbox gun holders 5 6 2 General description...

Страница 33: ...e optional one is provided with a wall mounted hooking bar 10 in Fig 3 to be mounted to wall The recommended dowels to be used are of 10 size for both cases Figure 1 Series production Terra DC wallbox...

Страница 34: ...TERRA DC WALLBOX 2023 20 06 32 40...

Страница 35: ...e the Terra DC Wallbox after it is com missioned In case the Terra DC Wallbox is moved without approval from ABB the warranty will be considered void In case of relocation please contact the local ABB...

Страница 36: ...et The Terra DC Wallbox Charger is powder coated This coating must be kept in good condition Clean the Terra DC Wallbox Charger three times a year in the following way Remove rough dirt by spraying wi...

Страница 37: ...at nominal output power DC output Maximum DC output power 19 5 kW 208 V 22 5 kW 240 V DC output voltage range CCS1 150 920 VDC CHAdeMO 150 500 VDC Maximum DC output current 60 ADC 1 Single phase conf...

Страница 38: ...3 Environment Environmental data Ingression protection IP54 NEMA 3S indoor and outdoor Temperature range Operation 35 C to 55 C 31F to 131F derating applies between 45 C and 55 C 113F 131F Temperature...

Страница 39: ...in your country Please contact ABB in your country for sales delivery and service information ABB EV Infrastructure USA ABB Inc 950 E Elliott Rd Tempe AZ 85284 Suite 100 United States Phone 800 435 7...

Страница 40: ...TERRA DC WALLBOX 2023 20 06 38 40 10 Appendix A Mounting points 10 1 Terra DC Wallbox Charger wall mounting...

Страница 41: ...TERRA DC WALLBOX 2023 20 06 39 40 11 Appendix B Disposal instruction 11 1 Directive on Waste Electrical and Electronic Equipment WEEE 2012 19 EU...

Страница 42: ...pability applied on center of mass of the WB 4kN Side Back frontal impact MAX applied on the pedestal WB higher point 3kN Pulling Pushing force applied to gun holders if they are mechanically con nect...

Страница 43: ...INSTALLATION MANUAL NORTH AMERICA Terra DC Wallbox North America Three phase Version Revision 2 9...

Страница 44: ...ed in this document support all of the features of the described or referenced standard In order to determine the specific features supported by a particular ABB product the reader should consult the...

Страница 45: ...reserved ATTENTION YOU MUST CONNECT L1 L2 L3 N AND PE WIRES BEFORE POWERING UP THIS CHARGER FAILURE TO DO SO WILL CAUSE DAMAGE TO THE CHARGER AND VOID WARRNTY L1 L2 L3 N AND PE LABELS ARE ON THE TERM...

Страница 46: ...rent protection device 16 3 2 3 Conduit for power input wires 16 3 2 4 Specification for power input wires 16 3 2 5 Conduit for ethernet cable 17 3 2 6 Specification for ethernet cable 17 3 3 DC Wallb...

Страница 47: ...ting instructions 30 6 Commissioning 32 6 1 Commissioning preparation 32 7 Maintenance and Cleaning of the cabinet 33 7 1 Recommended Periodic maintenance 33 7 2 Cleaning of the cabinet 33 8 Technical...

Страница 48: ...t functioning of the charger Owner The legal owner of the charger OCPP Open Charge Point Protocol Open standard for communication with charge stations PE Protective Earth PPE Personal Protective Equip...

Страница 49: ...ectly executing the instructions described in this manual 1 2 Intended document users This document is intended to be used by Customers who have purchased a Terra DC Wallbox or customers in the proces...

Страница 50: ...nual DANGER Hazardous voltage Identifies a hazard that could result in severe injury or death through electrocution WARNING Various Identifies a hazard that could result in severe injury or death WARN...

Страница 51: ...policy Neither ABB nor its affiliates shall be liable to the purchaser of this product or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of an ac...

Страница 52: ...erous condition do not allow unqualified persons to go near it Instruct and warn people about the potentially harmful high voltages 5 The installation and maintenance personnel must supply their own l...

Страница 53: ...scription of the product 2 1 Overview of the system 2 1 1 Complete overview Example of a complete installation A Power distribution board of the owner B Cables in conduit C Terra DC Wallbox D Parking...

Страница 54: ...B RFID card reader F AC input connection point for Conduit C DC Charging cable G Air inlet D Air outlet H Optional Holster purchased separately I Standard Holster included Standard charging cable hols...

Страница 55: ...TERRA DC WALLBOX 2023 06 20 13 39 2 1 3 Inside view A AC input board D Cable gland for DC output 2x B CPI and IMI boards E Cable gland for AC input C External Fan 2x...

Страница 56: ...USA Vodafone primarily roams on the AT T and T Mobile 4G LTE networks It is expected that a cellular availability test is performed prior to construction to ensure there is reasonable signal quality t...

Страница 57: ...s of the DC Wallbox are mandatory Failure to adhere to these instructions may partially or fully void the product warranty result in a costly site visit to reconfigure the grid configuration and or ca...

Страница 58: ...eaker or fuse ratings shown below 3 phase 480Y 277V DC Wallbox variant 3 pole 50A circuit breaker or fuses 3 2 3 Conduit for power input wires Each variant of the DC Wallbox supports up to a 1 1 4 tra...

Страница 59: ...distances 3 3 DC Wallbox placement Placement of the Terra DC Wallbox must be carefully determined by accounting for charging cable reach DC Wallbox position with respect to parking space bollards and...

Страница 60: ...ifferent positions depending on the manufac turer The most common vehicles have inlets located either on the front or in the back on either the left or right side This makes some charger placements wi...

Страница 61: ...ox in order to avoid obstacles for the electrical connection Left and right side 300mm 12 in order to operate without obstacles on the lateral side of the Terra DC Wallbox Note The below dimensions ar...

Страница 62: ...rk is done All necessary permits are granted The grid connection is available 4 2 Instruction for a wall bearing 1 Drill and tap 4 holes and insert the plug for fixation in the wall at the indicated p...

Страница 63: ...vice engineer and the NOC Network Op eration Center Please contact ABB 800 825 2556 option 2 for a specific configuration If a separate internet connection is not used please ensure the cable entry ho...

Страница 64: ...ur local ABB office 5 2 Unpacking the charging and mounting preparations 5 2 1 Unpacking The packaging of the Terra DC Wallbox can be removed without the use of tools Follow local regu lations on disp...

Страница 65: ...ch is set to the OFF position Perform a voltage check to verify there is no electrical power on the cables or on the system Secure the product from resetting NOTICE Warranty Damage due to moving the c...

Страница 66: ...ion of the exact lifting equipment and working method for lifting is the responsibility of the installation contractor 1 Carefully lower the Terra DC Wallbox onto its location 2 Ensure cable s are not...

Страница 67: ...SET SMALL OBJECTS ON TOP MESH COVER ITEMS MAY FALL INTO THE COOLING FINS OR FAN COMPONENTS 7 Let the auxiliary power supply cable pass through the central gland and tighten it 8 IMPORTANT connect bot...

Страница 68: ...fix it by tightening two screws as shown in the following picture Please note the 3 phase and 1 phase versions have a slightly different bottom grill assembly 10 Take the lower frontal cover and plac...

Страница 69: ...um diameter of the grid cable is 22 mm with the standard fitted cable gland insert 1 Slide the cable inside the grommets ensure at least 10mm of cable external jacket inside the box see notes at the e...

Страница 70: ...mounting area 1 phase Version Shown 3 Phase Connection using flexible conduit NOTE 1 For 3 phase versions a ferrite core is provided with the Wallbox plastic bag within the package or strapped to the...

Страница 71: ...remove 0 75 20 mm of the insulation from the end of the PE wire and attach the cable lugs 3 Pull the cover away from the connectors and remove them 4 Loosen the bolts of the PE connector on the ground...

Страница 72: ...vided with two types of gun holders A standard gun holder is provided with all the DC wallboxes The standard Terra DC wallbox gun holder is illustrated in Fig 1 and Fig 2 An optional gun holder is als...

Страница 73: ...TERRA DC WALLBOX 2023 06 20 31 39 Figure 3 Terra DC wallbox optional gun holder Figure 4 Terra DC wallbox optional Gun holder front and side view...

Страница 74: ...the Terra DC Wallbox after it is commissioned In case the Terra DC Wallbox is moved without approval from ABB the warranty will be considered void In case of relocation please contact the local ABB S...

Страница 75: ...et The Terra DC Wallbox Charger is powder coated This coating must be kept in good condition Clean the Terra DC Wallbox Charger three times a year in the following way Remove rough dirt by spraying wi...

Страница 76: ...ting 50 A Power factor 0 96 Efficiency 94 at nominal output power DC output Maximum DC output power 24 kW peak 22 5 kW continuous DC output voltage range CCS1 150 920 VDC CHAdeMO 150 500 VDC Maximum D...

Страница 77: ...ntal data Ingression protection IP54 NEMA 3S indoor and outdoor Temperature range Operation 35 C to 55 C 31F to 131F derating applies between 45 C and 55 C 113F 131F Temperature range Storage 40 C to...

Страница 78: ...in your country Please contact ABB in your country for sales delivery and service information ABB EV Infrastructure USA ABB Inc 950 E Elliott Rd Tempe AZ 85284 Suite 100 United States Phone 800 435 7...

Страница 79: ...TERRA DC WALLBOX 2023 06 20 37 39 10 Appendix A Mounting points 10 1 Terra DC Wallbox Charger wall mounting...

Страница 80: ...TERRA DC WALLBOX 2023 06 20 38 39 11 Appendix B Disposal instruction 11 1 Directive on Waste Electrical and Electronic Equipment WEEE 2012 19 EU...

Страница 81: ...bility applied on center of mass of the WB 4kN Side Back frontal impact MAX applied on the pedestal WB higher point 3kN Pulling Pushing force applied to gun holders if they are mechani cally connected...

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