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ABB SensyMaster FMT230, Инструкция по вводу в эксплуатацию

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28 

FMT230, FMT250

 THERMAL MASS FLOWMETER  |  CI/FMT230/250-EN REV. B 

 

 

… 6  Installation 

… Assembly of the welding adapter with flange or threaded connector 

  

Dimensions in mm (in) 

 

1 

Centering pin   

2 

Groove for O-ring  

 

 

3 

Connection flange DN 25 (1 in) 

4 

Flow direction 

Figure 16:  Dimensions in mm (in) 

 

h – sensor length 

Ø 

D – outer pipe diameter (min. / max.) 

263 (10.35) 

100 to 150 (3.94 to 5.91) 

425 (16.73) 

> 150 to 500 (> 5.91 to 19.69) 

775 (30.51) 

> 500 to 1150 (> 19.69 to 45.28)* 

*  The limitation of the maximum pipe diameter only applies for installations with a sensor element in the middle of the pipe. In case of larger or non-round 

cross-sections, a non-centered position of the measuring element in the piping is considered in the calibration. 

 

 

 

 

Содержание SensyMaster FMT230

Страница 1: ...uality cost effective solution for the precise and direct dynamic mass flow measurement of gases at low and medium operating pressure levels The model is delivered preconfigured ready for use by OEM c...

Страница 2: ...Installation instructions 16 Use in areas exposed to combustible dust 16 Opening and closing the terminal box 16 Cable entries 17 Electrical connections 17 Process sealing 17 Operating instructions 1...

Страница 3: ...44 8 Commissioning and operation 45 Safety instructions 45 Write protection switch service LED and local operator interface 45 Checks prior to commissioning 46 Switching on the power supply 46 Paramet...

Страница 4: ...g to the installation function testing repair and maintenance of electrical products Warnings The warnings in these instructions are structured as follows DANGER The signal word DANGER indicates an im...

Страница 5: ...for piping etc Material application for example by painting over the housing name plate or welding soldering on parts Material removal for example by spot drilling the housing Notes on data safety Thi...

Страница 6: ...e IECEx IECEx FMG 19 0025X II 2G Ex eb ia mb IIC T6 T2 Gb II 2G Ex ia IIC T6 T2 Gb II 2D Ex ia tb IIIC T85 C Tmedium Db permitted supply short circuit current 35A Model FMT2xx A3 in Zone 0 1 21 ATEX I...

Страница 7: ...C to 50 C 40 F to 122 F 280 C 536 F 185 C 365 F 90 C 194 F 90 C 194 F 40 C to 60 C 40 F to 140 F 280 C 536 F 185 C 365 F 90 C 194 F 90 C 194 F 40 C to 70 C 40 F to 158 F 280 C 536 F 185 C 365 F 90 C 1...

Страница 8: ...d from each other Terminals 42 52 have the same potential Special connection conditions Note If the protective earth PE is connected in the flowmeter s terminal box you must ensure that no dangerous p...

Страница 9: ...he approvals in Temperature data on page 13 are observed The information in the installation diagram 3kxf000094G0009 on page 53 must be observed Use in areas exposed to combustible dust When using the...

Страница 10: ...cally safe circuits Electrical connections Grounding The sensor must be grounded in accordance with the applicable international standards Perform grounding of the device in accordance with Pin assign...

Страница 11: ...iv 1 Modbus interface and digital outputs in non intrinsically safe design Zone 1 Div 1 Modbus interface and digital outputs in intrinsically safe ia IS design 500 1 414 710 V DC 1min Test between ter...

Страница 12: ...2 GPS EFG T6 T3B DIP CL II Div 1 GPS EFG T6 T3B DIP CL III Div 1 2 T6 T3B CL I ZN 2 AEx ec IIC T6 T2 Gc ZN 21 AEx tb IIIC T85 C T165 C Db See handbook for temperature class information FM marking for...

Страница 13: ...g table Tamb Temperature resistance for the connecting cable 50 C 122 F 70 C 158 F 60 C 140 F 80 C 176 F 70 C 158 F 90 C 194 F From an ambient temperature of Tamb 60 C 140 F the wires in the connectio...

Страница 14: ...onmental and process conditions for model FMT2xx on page 13 must not be up scaled Temperature class Ambient temperature Tamb T1 T2 T3 T4 T5 T6 40 C to 40 C 40 F to 104 F 300 C 572 F 290 C 554 F 195 C...

Страница 15: ...same potential Special connection conditions Note If the protective earth PE is connected in the flowmeter s terminal box you must ensure that no dangerous potential difference can arise between the...

Страница 16: ...osed to combustible dusts dust ignition the following points must be observed The maximum surface temperature of the device may not up scale 85 C 185 F The process temperature of the connected line ca...

Страница 17: ...age 41 Process sealing In accordance with North American Requirements for Process Sealing between Electrical Systems and Flammable or Combustible Process Fluids Note The device is suitable for use in...

Страница 18: ...ainted surface of the device is thereby relatively free from impurities such as dirt dust or oil Instructions on avoiding ignition in potentially explosive environments due to electrostatic discharges...

Страница 19: ...ce Optical evaluation particularly of the electronic circuit boards no visible damage or evidence of explosion Housings Div 2 Outputs NI 500 1 414 710 V DC 1min Test between terminals A B 41 42 as wel...

Страница 20: ...urface symbol l Disposal symbol m Manufacturer address n Manufacturing date month year o Ex marking p Device firmware update field q Device firmware revision r Order code s Serial number Figure 4 Name...

Страница 21: ...vice so that it is protected against vibrations during transport for example by using air cushioned packing If the original packaging material is no longer available wrap the device in bubble wrap or...

Страница 22: ...perature range Tambient of the device must be adhered to at the installation location Sensors and transmitters must not be exposed to direct sunlight If necessary provide a suitable means of sun prote...

Страница 23: ...the achievable level of accuracy A high repeatability of the measured value is maintained In case of insufficient inlet and outlet sections a special calibration may be possible To do this a detailed...

Страница 24: ...20 to 150 C 4 to 302 F High temperature design 20 to 300 C 4 to 572 F DVGW design 0 to 70 C 32 to 158 F The approved measuring medium temperature Tmedium also depends on the selected sensor connectio...

Страница 25: ...ve the relevant welding instructions The amount of heat introduced must be kept to an absolute minimum to prevent warping of the mounting flange s sealing surface In the case of flanged connections fl...

Страница 26: ...the best measurement results make sure the gaskets fit concentrically with the pipe component The inside diameter of the pipe and flange must precisely match in the wafer type design Any differences...

Страница 27: ...direction Figure 15 Dimensions in mm in h sensor length D outer pipe diameter min max 263 10 35 100 to 350 3 94 to 13 78 425 16 73 350 to 700 13 78 to 27 56 775 30 51 700 to 1400 27 56 to 55 12 The l...

Страница 28: ...Figure 16 Dimensions in mm in h sensor length D outer pipe diameter min max 263 10 35 100 to 150 3 94 to 5 91 425 16 73 150 to 500 5 91 to 19 69 775 30 51 500 to 1150 19 69 to 45 28 The limitation of...

Страница 29: ...THERMAL MASS FLOWMETER CI FMT230 250 EN REV B 29 Welding adapter with threaded connection in accordance with DIN 11851 Dimensions in mm in 1 Union nut 2 Flow direction 3 Centering pin Figure 17 Dimens...

Страница 30: ...Once welding is complete there must be free clearance of at least 28 mm 1 10 in to install the sensor drill to create clearance as needed Additional instructions for welding adapter with ball valve D...

Страница 31: ...pipe diameter min max 263 10 35 244 9 61 to be calculated 100 to 350 3 94 to 13 78 425 16 73 406 15 98 350 to 700 13 78 to 27 56 775 30 51 756 29 76 700 to 1400 27 56 to 55 12 Table 1 Dimensions of w...

Страница 32: ...ygen applications due to the use of unapproved thread sealing compound Use only approved thread sealing compound for oxygen applications WARNING Risk of injury Risk of injury due to the sensor ejectin...

Страница 33: ...for the calculated Z dimension see Figure 19 and secure the compression fitting against shifting by tightening the union nut by hand 4 Align the sensor such that the lateral flow arrow on the upper se...

Страница 34: ...mpression fitting and hold the sensor while doing so to prevent the sensor protection frame from hitting the bottom of the piping NOTICE Damage to the device Mechanical damage to the sensor element ca...

Страница 35: ...26 Welding design DANGER Danger to life due to improper installation Do not shorten hot tap fitting components or interfere with the design This can lead to the measuring medium escaping in an uncontr...

Страница 36: ...in The hot tap fitting is in measurement position X 425 mm 210 mm 2 320 mm Y 210 mm 2 28 mm 77 mm Consider the following points when installing the welding version in the piping Maintain a right angle...

Страница 37: ...ou are using an integrated hot tap fitting you must check that the hot tap fitting is in the disassembly position before releasing the fixing screws Wafer type design and welding adapter 1 Sensor 2 Fl...

Страница 38: ...e of this immediately stop disassembly of the sensor and tighten the fixing screws Drain and rinse the piping before disassembling the sensor check and repair the hot tap fitting CAUTION Risk of injur...

Страница 39: ...edge of the union nut indicates the position of the sensor Only when the disassemble position is reached 0 CLOSE ZU the upper limit stop of the union nut will the sensor be in the disassemble positio...

Страница 40: ...s not provided and EMC protection is limited Before opening the housing switch off the power supply Figure 27 Cover lock example NOTICE Potential adverse effect on the IP rating Make sure that the cov...

Страница 41: ...connection PA functional ground potential equalization Connections for the power supply DC voltage Terminal Function comments 1 2 Connections for the outputs Terminal Function comments A B Modbus RTU...

Страница 42: ...52 pulse output Output closed 0 V UCEL 3 V For f 2 5 kHz 2 mA ICEL 30 mA For f 2 5 kHz 10 mA ICEL 30 mA Output open 16 V UCEH 30 V DC 0 mA ICEH 0 2 mA fmax 10 5 kHz Pulse width 0 1 to 2000 ms Binary o...

Страница 43: ...iseconds 1 Modbus master 2 Terminating resistor 3 Modbus slave 1 4 Modbus slave n to 32 Figure 31 Communication with the Modbus protocol Cable specification The maximum permissible length is dependent...

Страница 44: ...into the terminal box through the right cable entry Connect the cables in accordance with the electrical connection Connect the cable shields to the designated grounding clamp in the terminal box Con...

Страница 45: ...n and secure it against unintended startup Note For detailed information on the operation and parameterization of the device consult the associated operating instructions OI Write protection switch se...

Страница 46: ...oning the device Parameter configuration must correspond to the operating conditions Parameterization of the device Note For detailed information on the operation and parameterization of the device co...

Страница 47: ...e register length Description 65521 TUSIGN32 2 manufacturerDeviceID The manufacturer code ABB 0x1A and the device code FMT 0x27 must be written to register 65522 65523 TUSIGN32 2 sensorSerialID The Se...

Страница 48: ...the device power supply 5 Conduct parameterization of the device Installation of the ABB Field Information Manager FIM A software package is available for configuration ABB Field Information Manager...

Страница 49: ...s which may eject during installation or removal in piping remaining under pressure may pose a danger to life Install or remove a sensor only if the piping is depressurized As an alternative use a pip...

Страница 50: ...ation If the device is to be used at another location the device should preferably be packaged in its original packing so that it cannot be damaged Observe the notices in Returning devices on page 21...

Страница 51: ...is available in the ABB download area at www abb com flow 12 Additional documents Note All documentation declarations of conformity and certificates are available in ABB s download area www abb com fl...

Страница 52: ...Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat...

Страница 53: ...FMT230 FMT250 THERMAL MASS FLOWMETER CI FMT230 250 EN REV B 53 FMT200 Installation diagram 3kxf000094G0009 Page 1 of 5...

Страница 54: ...54 FMT230 FMT250 THERMAL MASS FLOWMETER CI FMT230 250 EN REV B 13 Appendix FMT200 Installation diagram 3kxf000094G0009 Page 2 of 5...

Страница 55: ...FMT230 FMT250 THERMAL MASS FLOWMETER CI FMT230 250 EN REV B 55 Page 3 of 5...

Страница 56: ...56 FMT230 FMT250 THERMAL MASS FLOWMETER CI FMT230 250 EN REV B 13 Appendix FMT200 Installation diagram 3kxf000094G0009 Page 4 of 5...

Страница 57: ...FMT230 FMT250 THERMAL MASS FLOWMETER CI FMT230 250 EN REV B 57 Page 5 of 5...

Страница 58: ...58 FMT230 FMT250 THERMAL MASS FLOWMETER CI FMT230 250 EN REV B Trademarks Modbus is a registered trademark of Schneider Automation Inc Swagelok is a registered trademark of the Swagelok Company...

Страница 59: ...FMT230 FMT250 THERMAL MASS FLOWMETER CI FMT230 250 EN REV B 59 Notes...

Страница 60: ...otice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We res...

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