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Terms and abbreviations

Description

Term

Type of control unit

BCU

Distributed drives communication system protocol

DDCS

Dynamic Host Control Protocol. A protocol for automating the configuration of IP
devices. DHCP can be used to automatically assign IP addresses and related network
information.

DHCP

Hard Clad Silica. A type of fiber optic cable.

HCS

Inverter unit

INU

IGBT supply unit

ISU

Remote monitoring tool

NETA-21

Extension unit for the NETA-21 remote monitoring tool

NEXA-21

Plastic Optical Fibre. A type of fiber optic cable.

POF

DDCS communication module

RDCO-0x

Type of control unit

RDCU

Relative humidity

Reliability Monitoring Device

RMDE

Secure digital memory card (maximum 4 GB)

SD card

Secure digital high capacity memory card (4 GB to 32 GB)

SDHC card

Transmission Control Protocol

TCP

Coordinated Universal Time

UTC

Type of control unit

ZCU

Introduction to the manual 11

Содержание RMDE-01

Страница 1: ...Options for ABB drives converters and inverters Product manual RMDE 01 reliability monitoring device ...

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Страница 3: ...Product manual RMDE 01 reliability monitoring device Table of contents 3 Mechanical installation 4 Electrical installation 2018 ABB Oy All Rights Reserved 3AXD50000199686 Rev A EN EFFECTIVE 2018 05 18 ...

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Страница 5: ...01 16 Ordering fibre optic cables for DDCS 17 Example of type designation label 17 Type designation key 17 Type code of the basic configuration 18 Option codes 3 Mechanical installation 19 What this chapter contains 19 Checking the installation site 19 Unpacking the delivery 19 Checking the delivery 20 Installing the reliability monitoring device 21 Installing the antenna 22 Installing the sensor ...

Страница 6: ...ing 3G modem settings 40 Configuring NETA 21 module 40 Setting fixed IP address for NETA 21 40 Updating NETA 21 and cellular modem software 7 Troubleshooting 43 What this chapter contains 43 Cellular modem LED indicators 43 Troubleshooting cellular modem 44 Troubleshooting modem internet connection 8 Technical data 47 What this chapter contains 47 Dimensions and weights 47 Ambient conditions 48 Pr...

Страница 7: ...10 Circuit diagrams 53 What this chapter contains 54 RMDE 01 circuit diagrams Further information Table of contents 7 ...

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Страница 9: ...e complete safety instructions are either part of the drive hardware manual single drives or a separate document multidrives You must be a qualified electrician to do installation start up and service work Target audience This manual is intended for people who plan the installation install start up use and service the reliability monitoring device Read the manual before working on the device You a...

Страница 10: ...gnation in brackets for example A10 to identify the components in the circuit diagrams of the drive Related documents Code Manual Appropriate drive hardware manual Appropriate drive firmware manual 3AUA0000096939 NETA 21 remote monitoring tool User s manual 3AXD10000492137 Cybersecurity technical guide https ewon biz eWON Cosy 131 Installation Guide 10 Introduction to the manual ...

Страница 11: ...ble HCS Inverter unit INU IGBT supply unit ISU Remote monitoring tool NETA 21 Extension unit for the NETA 21 remote monitoring tool NEXA 21 Plastic Optical Fibre A type of fiber optic cable POF DDCS communication module RDCO 0x Type of control unit RDCU Relative humidity RH Reliability Monitoring Device RMDE Secure digital memory card maximum 4 GB SD card Secure digital high capacity memory card 4...

Страница 12: ...res such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liable for damages an...

Страница 13: ...cols into Modbus TCP and conveys the data to a cellular modem and antenna for mobile data transfer to the server The number of the NETA and NEXA modules vary from two to four depending on the customer order a two module version contains two NETA 21 and two NEXA 21 modules a four module version contains four NETA 21 and four NEXA 21 modules The sensors are connected to the NEXA modules via a USB li...

Страница 14: ...temperature 7 IGBT supply unit 8 Inverter unit 9 Antenna 10 ABB Ability Cloud 11 The dashed connection lines indicate the on site user connections the connections to the RMDE 01 enclosure the Ethernet connections between the supply and inverter unit of the drive The continuous connection lines indicate internal connections of the RMDE 01 enclosure done by ABB at the factory The RMDE 01 collects da...

Страница 15: ...1 NEXA 21 NEXA 21 NETA 21 Cellular modem 1 Ethernet connection 2 230 V AC 24 V DC power 3 Fan 4 230 V AC 5 USB connection 6 RH temperature 7 DDCS fibre HCS 8 DDCS fibre POF 9 IGBT supply unit 10 Inverter unit 11 Antenna 12 ABB Ability Cloud 13 The dashed connection lines indicate the on site user connections the sensor and antenna connections to the RMDE 01 enclosure the connections between the RM...

Страница 16: ...em A50 Fan thermostat B2 Filter fan G2 Miniature circuit breakers F95 F96 Main switch Q95 Power supply unit T22 Terminal blocks X100 Ordering fibre optic cables for DDCS The table below shows the ABB order codes Ordering code Description Type 3AXD50000125258 Hard clad silica HCS optical fibre set duplex HCS 50m 3AXD50000131907 HCS 150m Used for long distance runs Cable includes mechanical protecti...

Страница 17: ...voltage range 4 Valid markings 5 S N Serial number of format MYYWWXXXX where 6 M Manufacturer YY 16 17 18 for 2016 2017 2018 WW 01 02 03 for week 1 week 2 week 3 XXXXX Integer starting every week from 0001 Type designation key The type code of the RMDE 01 reliability monitoring device is indicated on its type designation label The type code contains information of specifications and configuration ...

Страница 18: ...115 V AC auxiliary voltage 230 V AC is standard G304 Supply voltage Two NETA modules standard 4K496 Number of NETA 21 modules Four NETA modules English German Spanish R700 R701 R708 Language 18 Operation principle and hardware description ...

Страница 19: ...Check the ambient conditions at the installation site See the temperature limitations in section Ambient conditions page 47 Unpacking the delivery 1 Open the package 2 Make sure that the package contains all the items listed in the below delivery list See Checking the delivery 3 Check that there are no signs of damage Checking the delivery The RMDE 01 delivery contains RMDE 01 enclosure Wall mount...

Страница 20: ... type designation label page 17 Installing the reliability monitoring device 1 Select the appropriate mounting location for RMDE 01 See section Ambient conditions page 47 Make sure there is 500 mm clearance on both sides of the enclosure for cooling WARNING RMDE 01 is a heavy device Be careful when you lift it 2 Install the mounting brackets to the enclosure 3 Mount the enclosure using M8 bolts an...

Страница 21: ...antenna can be mounted inside the electrical room It is also possible to install antenna outside the electrical room if the cellular coverage is not appropriate 1 Select a suitable location to mount the antenna Make sure to maintain 200 mm space between the antenna and the metal objects and surfaces The minimum distance from the antenna to the user is 200 mm 2 Drill holes for the fastening the M4 ...

Страница 22: ...s Do not place the sensors near heat sources cold draught or direct sunlight which could lead to false measurement for example near the drive air outlet Do not install sensors in the area closer than 500 mm to the RMDE 01 right side air output filter 2 Install sensors on support plates in chosen location 22 Mechanical installation ...

Страница 23: ...pes see section Cable data page 49 Connections between the components inside the RMDE 01 These connections are done by the manufacturer Do not change the connections on site See chapter Circuit diagrams page 53 These connections are drawn in normal continuous line User connections WARNING Only qualified electricians are allowed to do the work described in this section Read the complete safety inst...

Страница 24: ...ETA 21 ETH1 port 5 One of the Ethernet port of a NETA 21 must be connected to internet cellular modem and the other Ethernet port can be connected for local monitoring FENA 21 adapters in drives The gateway is configured only for the Ethernet link which is connected to the internet Note ACS880 drive series is compatible with FENA 21 For the other drive types check the compatibility from ABB Connec...

Страница 25: ... detects the connected devices when the fibre optic channel is connected for the first time If reconfiguration is needed at a later stage it can be done using the web interface Each drive connected through the RDCO 02 C CH0 or CH3 must have a unique node ID configured for the DDCS fibre optic link The settings can be done using control panel of the drive Typically the node IDs are configured in gr...

Страница 26: ...f the wires 5 Fasten cables to strain relief bar below terminals 6 Connect the cables Remove plastic cover from the main switch Q95 Connect main supply wires to main switch Q95 Tighten the main switch screws to 0 8 Nm Reconnect the plastic cover to main switch For connections see chapter Circuit diagrams page 53 Connect the protective earth PE conductor to earthing point in assembly plate Tighten ...

Страница 27: ...n do not power on and off the RMDE 01 and the cellular modem without doing the start up setup after the first power up of the RMDE 01 Three consecutive power cycles may lock the SIM card if the PIN code is different than 1234 and start up has not been done If you want to modify any of the above mentioned settings import new configuration using an SD card The SD card can be taken from the NETA 21 m...

Страница 28: ...ccess and Solid red indicates a failure If the modem was configured previously with identical configuration the LEDs do not change their color during SD card processing Installation step is still valid if the connectivity testing is successful 5 Remove the SD card The modem will reboot and apply the new settings Note In this special case you must remove the SD card while the modem is power on 6 Af...

Страница 29: ...onfiguration and select Properties Local Area Connection Properties dialog is displayed 3 Double click on Internet Protocol Version 4 TCP IPv4 4 In the Internet Protocol Version 4 TCP IPv4 Properties dialog click Alternate configuration and select User configured option 5 Enter the following values 10 0 0 100 IP address 255 255 255 0 Subnet mask 10 0 0 53 Default gateway 8 8 8 8 or operator specif...

Страница 30: ...d test the internet connection Make sure that the Ethernet cable is connected between PC and modem If the internet connection fails refer section Troubleshooting cellular modem page 43 Changing password for modem You must change the default password of the modem to maximize the security of the remote connection 1 Navigate to web address https 10 0 0 53 Modem configuration wizard is displayed on th...

Страница 31: ...ion wizard click Settings 3 Enter the user credentials and click Log In The default Username is adm and the Password is adm Quick launch wizard is displayed 4 Press Quick launch button to start the setup wizard 5 Change the modem name User name and Password and then click Next Uncheck Erase all first check box Make sure that the password is secured enough to protect the connection Start up 31 ...

Страница 32: ...n screen is displayed 7 Click on the red Ethernet port to switch it to green 8 Click Save to save the LAN WAN configuration The password is changed and the system settings of the modem is completed You can disconnect Ethernet cable and PC from the RMDE 01 32 Start up ...

Страница 33: ...the Ethernet1 network PC ETH 1 terminal which allows connecting a PC with automatic IP address settings To access NETA 21 in the DHCP mode the PC must contain automatically assigned IP address settings The connection between the PC and NETA 21 ETH1 port needs to be point to point Logging on to NETA 21 1 Make sure that the RMDE 01 is power on 2 Press and hold NETA 21 SD RJ45 button for five seconds...

Страница 34: ... to view the data which is sent to the cloud You can export the collected detailed data as an attachment if you want to see which raw data the NETA 21 is sending to the cloud NETA 21 firmware update You can update the latest firmware version by clicking Software update in the Unconfigured settings This update provides latest security updates and monitoring features 34 Start up ...

Страница 35: ...t your local ABB sales representative for a service agreement or a trial version to use ABB Ability services For user access to portals and online support of the existing agreed pilots and contracts contact Global Remote Services support at CH Drive Remote Support abb com The connection setup form consists of system information such as Customer and site details Connected NETA 21 and RMDE 01 serial...

Страница 36: ...rvIS For further information on drive registration see http new abb com drives services drive registration To use ABB Ability Services for drives the user must contain MyABB account MyABB account can be created for external email address If the services are enabled for the specific MyABB account the condition monitoring portal becomes visible The condition monitoring portal shows an overview of th...

Страница 37: ...Start up 37 ...

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Страница 39: ...hone operators 3G user name and password 1 Edit the configuration file comcfg txt on the SD card using a local computer 2 Remove the SD card from a local computer safely 3 Power on the RMDE 01 enclosure 4 Wait a minute to start up the Cellular modem A50 5 Place the SD card in the Cellular modem A50 SD card slot 6 Wait until the setup completes and USR LED of the Cellular modem A50 starts blinking ...

Страница 40: ...word and click Login License dialog is displayed for the first login after loading the software 3 Close the license dialog to launch NETA 21 dashboard 4 In NETA 21 web UI navigate to Settings Network Interface Ethernet 2 tab 5 Enter the fixed IP address 10 58 0 x0 where x0 is same as the specific NETA 21 identifier 10 20 30 or 40 Note that each NETA 21 within RMDE 01 must have different unique IP ...

Страница 41: ...The cellular modem firmware is updated using an external tool eBuddy The cellular modem may update its own firmware automatically if the Talk2M VPN connection is enabled Maintenance 41 ...

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Страница 43: ...shooting cellular modem Follow the instructions below when internet connectivity through modem fails while testing with a PC Disable Wifi in the PC so that the PC uses only wired Ethernet Disable proxy on the web browser to make sure that the connection is direct Try using a different web browser Check the security software settings on the PC Re check the previously modified Ethernet settings and ...

Страница 44: ...odem using SD card page 27 If the internet connectivity does not work login to the cellular modem and check customized options one by one Troubleshooting modem internet connection Follow the instructions below if the modem internet connection fails 1 Connect a PC to Cellular modem A50 via Ethernet cable 2 Navigate with web browser onto the Cellular modem A50 web interface https 10 0 0 53 Login wit...

Страница 45: ...8 Reboot the Cellular modem so that the settings will take effect If there is a disruption in 3G modem signal the 3G modem will make an effort to resend the data within a minute Troubleshooting 45 ...

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Страница 47: ...s for CE and other markings Dimensions and weights Values Dimensions 399 mm Height 654 mm Width 232 mm Depth Value Weight 21 kg Weight Ambient conditions Transportation Storage Operation Ambient conditions 0 55 C Operating temperature 40 C 70 C Air temperature storage and transportation in the protective package Maximum 95 Maximum 95 5 95 Relative humidity 8 Technical data 47 ...

Страница 48: ...06 kPa Atmospheric pressure Maximum 3 5 mm 2 9 Hz Maximum 1 mm 5 13 2 Hz Maximum 1 mm 5 13 2 Hz Vibration IEC 60068 2 Maximum 15 m s2 9 200 Hz sinusoidal Maximum 7 m s2 13 2 150 Hz sinusoidal Maximum 7 m s2 13 2 150 Hz sinusoidal RMDE 01 ISTA 1A Drop 6 faces 3 edges and 1 corner Drop ISTA Protection classes Values Protection classes IP 54 Degree of protection IEC EN 60529 4 Enclosure type UL50 NEM...

Страница 49: ...e identification code Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers End of life treatment must follow international and local regulations Losses cooling data and noise Values Losses cooling data and noise 60 W Losses 55 m3 h Air throughout 49 dB A Noise pressure level Cable data Size Cable 3 2 5 mm2 max fus...

Страница 50: ...N 301 511 V9 0 2 EN 301 489 1 V2 1 1 EN 301 489 52 V1 1 0 EN 62311 2008 EN 60950 1 2006 A11 2009 A1 2010 A12 2011 A2 2013 Markings CE mark Compliance with the European Low Voltage Directive The EU Declaration of Conformity can be downloaded from ABB download center WEEE marking The product is marked with the wheelie bin symbol It indicates that at the end of life the product should enter the recyc...

Страница 51: ...Dimension drawings What this chapter contains This chapter contains dimension drawings of the RMDE 01 9 Dimension drawings 51 ...

Страница 52: ...Dimension drawing of the RMDE 01 52 Dimension drawings ...

Страница 53: ...Circuit diagrams What this chapter contains This chapter contains RMDE 01 circuit diagrams 10 Circuit diagrams 53 ...

Страница 54: ...ARATE ENCLOSURE GROUNDING Cu 6mm CUSTOMER CONNECTIONS DRAWN WITH DASHED LINE L N PE 1 230 VAC 1 115 VAC OPTION G304 T22 3 75A N L 14 13 Q95 1C 12 11 14 F95 1B 1 2 3 4 F95 6A 12 11 14 3C 1 X100 2 5 4 X100 21 X100 22 23 24 25 26 27 28 29 30 1 5 BK 2 5 BK 2 5 BK 1 BK 1 BK 1 BK 1 5 BK 1 5 BK 1 5 BK 1 5 BK 1 5 BK 1 5 BK 3 X100 1 2 B2 35 C L1 N PE G2 M 1 1 2 3 4 F96 2A 12 11 14 3C X100 PE3 PE1 X100 12 1...

Страница 55: ... 15 9 2017 Reliability Monitoring Device Timo Kaartinen Circuit diagram EFS2 Power Supply 12 24V DC OPTION 4K496 CUSTOMER CONNECTIONS DRAWN WITH DASHED LINE Cu 6mm MOUNTING PLATE GROUNDING A50 Cellular modem Cosy 131 3G X1 1 ANT T50 ANT 1 5 BK 1 5 BK 2x W50 2 1 Ethernet 1 2 Ethernet 2 3 Ethernet 3 4 Ethernet 4 PE 1 5 GNYE PE4 X100 1 6D X100 21 1 7D X100 26 3 2C A10 ETH2 1 8 3 2E A20 ETH2 1 8 4 2C ...

Страница 56: ...NEXA 21 NETA 21 Panel bus port 1 Power Supply 10 30V DC max 2A Panel bus port 2 Ethernet port 1 Ethernet port 2 Termination jumper EIA 232 port EIA 485 port USB DDCS USB Secondary Power Supply AC DC 24 V 10 max 1 A rms NEXA 21 NETA 21 DDCS CONNECTION RDCO 02 C MAX 4 NODES DDCS CONNECTION RDCO 02 C MAX 4 NODES ETHERNET CONNECTION FENA 21 MAX 4 NODES ETHERNET CONNECTION FENA 21 MAX 4 NODES RH C B11 ...

Страница 57: ...pply AC DC 24 V 10 max 1 A rms NEXA 21 NETA 21 Panel bus port 1 Power Supply 10 30V DC max 2A Panel bus port 2 Ethernet port 1 Ethernet port 2 Termination jumper EIA 232 port EIA 485 port USB DDCS USB Secondary Power Supply AC DC 24 V 10 max 1 A rms NEXA 21 NETA 21 DDCS CONNECTION RDCO 02 C MAX 4 NODES DDCS CONNECTION RDCO 02 C MAX 4 NODES OPTION 4K496 ETHERNET CONNECTION FENA 21 MAX 4 NODES ETHER...

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Страница 59: ...by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at www abb com dri...

Страница 60: ...Contact us www abb com drives 3AXD50000199686 Rev A EN EFFECTIVE 2018 05 18 3AXD50000199686A ...

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