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BIO-Tester Relion® REX640

User Manual

Содержание RELION REX640

Страница 1: ...BIO Tester Relion REX640 User Manual...

Страница 2: ......

Страница 3: ...Document ID 2NGA000105 Issued 2019 12 03 Revision B Product version 1 0 Copyright 2019 ABB All rights reserved...

Страница 4: ...ied or disclosed only in accordance with the terms of such license Trademarks ABB and Relion are registered trademarks of the ABB Group All other brand or product names mentioned in this document may...

Страница 5: ...sons including but not limited to personal injuries or death shall be the sole responsibility of the person or entity applying the equipment and those so responsible are hereby requested to ensure tha...

Страница 6: ...ning electrical equipment for use within specified voltage limits Low voltage directive 2014 35 EU This conformity is the result of partial Safety Approval tests conducted by the third party testing l...

Страница 7: ...necessary and required earthing connections must be made according to the product guidelines and regulations When the withdrawable module has been detached from the case do not touch the inside of the...

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Страница 9: ...7 Checking delivery items 7 Inspecting product 9 Returning a product damaged during transport 9 Storing 9 Cleaning 9 Section 4 BIO Tester Relion REX640 11 Application examples 11 Connector cables and...

Страница 10: ...Section 5 Life cycle services 33 Ordering data 33 Section 6 Technical data 35 Section 7 Glossary 39 Table of contents 2 BIO Tester Relion REX640 User Manual...

Страница 11: ...systems protection equipment protection functions and the configured functional logic in the protection relays The installation and commissioning personnel must have a basic knowledge of handling elec...

Страница 12: ...ed to personal injury it is necessary to understand that under certain operational conditions operation of damaged equipment may result in degraded process performance leading to personal injury or de...

Страница 13: ...ated by an external auditing body We follow environmental rules and regulations systematically to evaluate their effect on our products and processes 2 2 Disposal of a device Definitions and regulatio...

Страница 14: ...Box Cardboard Filling PE4 Attached material Manuals Paper 1 Polypropylene copolymer resin 2 Polycarbonate 3 Liquid crystal polymer 4 Polyethylene Section 2 2NGA000105 B Environmental aspects 6 BIO Tes...

Страница 15: ...unit s case so that the information label is on the top and the handle is facing towards the user 3 2 2 Checking delivery items 1 Check all delivered items BIO Tester Relion REX640 in a waterproof ca...

Страница 16: ...in a waterproof case GUID 0950C34D 6094 4387 BA17 DE591556901D V1 EN Figure 2 Required cables 2 Notify ABB immediately if there are any discrepancies in relation to the delivery documents Section 3 2N...

Страница 17: ...t Contact the local ABB representative and check the device return process for returning a damaged product 3 2 5 Storing If the device is stored before its use it must be done in the original transpor...

Страница 18: ...10...

Страница 19: ...scheme may result in process or revenue loss including safety threats to the personnel or damage to the equipment BIOs can be checked already at the primary design stage to ensure the correctness of t...

Страница 20: ...eds up the periodical testing The final trip test operating the circuit breaker should always be done as a part of final commissioning checks while the relay is installed on the switchgear panel 4 2 C...

Страница 21: ...power switch and main s wall plug connector 9 Protection relay s auxiliary power supply selection 48 V DC or 110 V DC 10 Screen for displaying the selected binary input supply voltage 11 Potentiomete...

Страница 22: ...s equipped with test switches and indication LEDs for power supply and BIO modules Using pre wired connectors test switches can be wired to the protection relay s binary input terminals to simulate pr...

Страница 23: ...t markings in enclosure top and bottom 2 Ready LED The relay has mandatory and optional slots A mandatory slot always contains a module while an optional slot may be empty depending on the composition...

Страница 24: ...slot o Optional to have one of the allocated modules in the slot The population order of the modules in the optional slots depends on the composition variant ordered If the RTD1001 module has been in...

Страница 25: ...03 Uaux PODP1 PO1_TCS PODP2 PODP3 PSM100x PO2_TCS POSP1 POSP2 X1 1 2 3 4 5 6 7 8 9 10 11 12 14 13 15 16 17 18 Uaux X2 1 2 3 IRF SO1 SO2 SSO1 SSO2 14 15 16 17 18 6 7 8 9 10 11 12 13 SO3 4 5 I I PO3_TCS...

Страница 26: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 BI12 BI11 BI10 BI9 BI8 BI7 BI6 BI5 BI4 BI3 BI2 BI1 X2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SO1 SO2 SO3 SO4 SO5 SO6 SO7 SO8 1 SO1 7 6 5 4 3 2 10 11 12 13 14 8...

Страница 27: ...7 SPO6 SPO8_TCS SPO8 I I TCS TCS 1 7 6 5 4 3 2 9 8 SPO1 SPO2 SPO3 SPO4 SPO5 SPO6 SPO7 SPO8 BI BO BIO1002 1004 Local human machine interface LHMI Connect the protective earthing before connecting the c...

Страница 28: ...n BIO Tester and the protection relay 1 1 2 GUID 0D4D6DFA 0ED5 4301 99C7 9E46305A094A V1 EN Figure 5 Earth lead connected to the earth screw 1 Connector labels 2 Earth lead Section 4 2NGA000105 B BIO...

Страница 29: ...protective earth lead to LHMI 4 4 Binary inputs and outputs 4 4 1 Binary inputs The rated voltage of binary inputs is 24 250 V DC and the operating range is 20 of the rated voltage 2NGA000105 B Sectio...

Страница 30: ...set according to the used voltage level The default value is 16 V DC The threshold value should be set in PCM600 according to the selected auxiliary supply voltage On the LHMI the parameter can be fou...

Страница 31: ...ts can also be used for special applications When appropriate a signal output can also be used to energize an external trip relay which in turn can be configured to energize the breaker trip or close...

Страница 32: ...ration begins for the selected voltage If the voltage selection should be changed after this three second time delay switch the tester off and restart it This three second delay in the selection of th...

Страница 33: ...d outputs without providing current inputs Select Testing and Commissioning Test mode IED test to activate the internal fault test GUID 05CFE41C A635 4032 9484 3854B3403D70 V1 EN Figure 11 Selecting I...

Страница 34: ...ainst binary input short circuits For example if binary inputs are damaged and shorted the BI input voltage circuit detects the faulty condition activates Error mode and the red Error LED lights up Ta...

Страница 35: ...nary input s supply voltage level can be adjusted between 12 200 V DC 12V 200V 100V GUID 881754A6 9BCD 4C88 BFAB 44687C2DD9E0 V1 EN Figure 13 Potentiometer for selecting the correct binary input suppl...

Страница 36: ...D CCD0C8F8 D81F 4D7C 9C54 4F8453903AA3 V1 EN Figure 14 Test switches and indication LEDs of BIO modules 4 On the View I O page monitor the status of digital inputs and outputs 5 Tap the module on the...

Страница 37: ...dicate Normal mode and green when they are activated If the binary output type is Normally Open NO activation of such a contact is indicated by a green LED Table 7 LED status of outputs LED Color Decs...

Страница 38: ...g TCS connections the TCS button needs to be pushed The operation of TCS can be seen on the HMI When testing TCS its output PODP1 PODP2 PODP3 SP06 or SP08 needs to be in inactive mode Table 9 LED stat...

Страница 39: ...0 864E 87C5CD2BEDE8 V1 EN Figure 17 Forcing outputs of selected module 4 After testing ensure that the Test mode is deactivated and the relay is set back to Normal mode 4 6 Online testing with PCM600...

Страница 40: ...he Work Online mode while testing the configuration GUID 57B245EA D85D 456A 8AFC 551BFF43405D V1 EN Figure 19 Activating the Work Online mode 2 Use BIO Tester to simulate the binary signals Section 4...

Страница 41: ...cessories can be ordered separately from the local ABB representative Table 10 BIO Tester Relion REX640 and accessories Item Order number BIO Tester Relion REX640 in a waterproof case BIO Tester Relio...

Страница 42: ...34...

Страница 43: ...mm B 3810 mm C 2667 mm D 1722 mm E 3287 mm F 4125 mm Table 11 Dimensions Description Value Width Interior 2667 mm Exterior 3287 mm Length Interior 3810 mm Exterior 4125 mm Depth Interior 1524 mm Exter...

Страница 44: ...onnector terminals Description Value PSM1001 1002 1003 connector Rated voltage 48 or 110 VDC Rated power Max 100 W BIO1001 1003 connector and BIO1002 1004 connector Binary inputs Rated voltage 12 200...

Страница 45: ...3 Connector 1 Type F CEE7 7 Connector 2 Type C13 IEC 60320 1 Current rating Max 10 A Voltage rating Max 250 V Number of conductors 3 Wire gauge 0 75 mm2 Length 1 8 m Color Black 2NGA000105 B Section 6...

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Страница 47: ...de LHMI Local human machine interface NC Normally closed NO Normally open PC 1 Personal computer 2 Polycarbonate PCM600 Protection and Control IED Manager PE 1 Polyethylene 2 Protective earth REX640 P...

Страница 48: ...BB Distribution Solutions Electrification Service P O Box 503 FI 65101 VAASA Finland Phone 358 10 22 11 www abb com service www abb com mediumvoltage Copyright 2019 ABB All rights reserved 2NGA000105...

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