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6.5

Exchanging protection relay

•

To exchange the protection relay with another identical unit, remove the
protection relay and install the new one.
The exchangeable units can be found from the PartsOnLine system, see

www.abb.com/partsonline

. Use of PartsOnLine requires user registration.

•

To exchange a protection relay to a different unit, change the case and connect the
wires.

1MRS757799 C

Section 6

Removing, repairing and exchanging

REC615 and RER615

49

Installation Manual

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Содержание Relion RER615

Страница 1: ...RELION PRODUCT FAMILY Grid Automation REC615 and RER615 Installation Manual...

Страница 2: ......

Страница 3: ...Document ID 1MRS757799 Issued 2018 08 31 Revision C Product version 2 0 Copyright 2018 ABB All rights reserved...

Страница 4: ...this document is furnished under a license and may be used copied or disclosed only in accordance with the terms of such license Trademarks ABB and Relion are registered trademarks of the ABB Group Al...

Страница 5: ...ted and communicate data and information via a network interface which should be connected to a secure network It is the sole responsibility of the person or entity responsible for network administrat...

Страница 6: ...concerning electrical equipment for use within specified voltage limits Low voltage directive 2014 35 EU This conformity is the result of tests conducted by ABB in accordance with the product standar...

Страница 7: ...lways be followed The frame of the protection relay has to be carefully earthed When the plug in unit has been detached from the case do not touch the inside of the case The relay case internals may c...

Страница 8: ......

Страница 9: ...fying product 9 Checking delivery items 9 Inspecting product 9 Returning a product damaged in transit 10 Storing 10 Section 4 Mounting 11 Checking environmental conditions and mounting space 11 Detach...

Страница 10: ...g communication 45 Energizing protection relay 45 Section 6 Removing repairing and exchanging 47 Product lifecycle 47 Checking protection relay information 47 Removing protection relay 48 Sending prot...

Страница 11: ...rical installation The chapters are organized in the chronological order in which the relay should be installed 1 2 Intended audience This manual addresses the personnel responsible for installing the...

Страница 12: ...77B CCE64F6FC8D0 V2 EN Figure 1 The intended use of documents during the product life cycle Product series and product specific manuals can be downloaded from the ABB Web site http www abb com relion...

Страница 13: ...s the reader of important facts and conditions The tip icon indicates advice on for example how to design your project or how to use a certain function Although warning hazards are related to personal...

Страница 14: ...be enabled and disabled with the Operation setting Parameter values are indicated with quotation marks The corresponding parameter values are On and Off Input output messages and monitored data names...

Страница 15: ...life time is supported by maintenance and repair services as well as by the availability of spare parts Design and manufacturing have been done under a certified environmental system The effectivenes...

Страница 16: ...dule Various Plug in unit Electronics plug in modules Various Electronics LHMI module Various Plastic parts PC PBT3 LCP PA4 Metallic parts Aluminium Package Box Cardboard Attached material Manuals Pap...

Страница 17: ...f the protection relay The cardboard packaging material is 100 recyclable 3 2 Inspecting product and delivery items 3 2 1 Identifying product 1 Locate the protection relay s order number from the labe...

Страница 18: ...opriate actions must be taken against the latest carrier Please inform the nearest ABB office or representative Notify ABB immediately if there are any discrepancies in relation to the delivery docume...

Страница 19: ...o wires and optical fibers to provide sufficient ventilation to the protection relay and to enable maintenance and future modifications Ensure that flush mounted protection relays can be added and rep...

Страница 20: ...unit Live terminals can be inside the case The signal connectors are left open when the plug in unit is detached 4 2 2 Installing plug in unit The protection relay is constructed in a way that a plug...

Страница 21: ...ating label with serial number Forcing an unsuitable plug in unit into the case can break both the plug in unit and the case and may cause danger 1 Lift the handle 90 degrees and push the plug in unit...

Страница 22: ...lug in unit into the case 2 Let the handle swing down about 45 degrees At the same time push the plug in unit into the case as far as it goes Plug in unit stops at about 7 mm distance from the case Se...

Страница 23: ...by vibration pressure shock or bump seismic activity or other equivalent circumstances 4 2 3 Sealing plug in unit The front panel of the protection relay has an integrated sealing screw By default th...

Страница 24: ...fault the screw is screwed all the way in and not used when installing or detaching the plug in unit Instead of sealing the plug in unit the sealing screw and the spacer supplied with the protection r...

Страница 25: ...9 42EB A495 6BD015C240CD V3 EN Figure 7 Sealing screw with spacer 1 Spacer 2 Sealing screw 4 3 Mounting protection relay 4 3 1 Required tools T25 Torx screwdriver for mounting the case T20 Torx screwd...

Страница 26: ...Depth behind the panel 153 mm A protection relay equipped with optical connections requires a minimum depth of 180 mm The allowed minimum bending radius has to be checked from the optical cable manuf...

Страница 27: ...a case into a panel cut out A 165 5 1 mm 1 M5 fixing screws B 161 5 1 mm 3 Tighten the M5 T25 screws The allowed range for the fixing screws tightening torque is 0 7 1 Nm 1MRS757799 C Section 4 Mount...

Страница 28: ...A070582 V5 EN Figure 9 Flush mounted case tightening the M5 fixing screws 4 Install the plug in unit into the case Section 4 1MRS757799 C Mounting 20 REC615 and RER615 Installation Manual...

Страница 29: ...m D 201 mm E 153 mm F 48 mm G 160 mm 4 3 3 Semi flush mounting protection relay A mounting kit is needed for semi flush mounting the protection relay In addition to the detailed mounting instructions...

Страница 30: ...ising frame into the panel cut out with four M4 screws C D B A E 1 2 3 A070589 V5 EN Figure 11 Mounting the raising frame A 173 5 0 3 mm 1 Panel B 165 5 1 mm 2 Raising frame C 161 5 1 mm 3 M4 screw D...

Страница 31: ...he protective film back on the top side of the case 7 Install the plug in unit into the case The purpose of the protective film is to prevent debris falling inside the unit while installing electrical...

Страница 32: ...m the optical cable manufacturer 4 3 4 Semi flush mounting protection relay inclined A mounting kit is needed for semi flush mounting the protection relay inclined In addition to the detailed mounting...

Страница 33: ...F D 4 2 3 1 G A070586 V5 EN Figure 14 Mounting the angled frame A 177 0 3 mm 1 Panel B 167 1 mm 2 Angle frame C 203 1 mm 3 Gasket D 40 5 mm 4 M4 screw E 122 mm F 40 5 mm G 5 5 mm 2 Loosen the four M5...

Страница 34: ...ket C 9 mm 3 Angled frame D 107 mm 4 Case E 133 mm 5 Plug in unit F 230 mm G 190 mm 4 3 5 Rack mounting protection relay A mounting kit is needed for rack mounting the protection relay In addition to...

Страница 35: ...ng panel to a 19 rack 2 Loosen the four M5 fixing screws in the case to fit the case into the panel cut out 3 Mount the case to the panel cut out 1MRS757799 C Section 4 Mounting REC615 and RER615 27 I...

Страница 36: ...A B A070580 V3 EN Figure 16 19 rack mounting panels A 482 6 mm 19 B 177 mm 4U 4 Tighten the screws Section 4 1MRS757799 C Mounting 28 REC615 and RER615 Installation Manual...

Страница 37: ...on to the detailed mounting instructions the wall mounting kit includes Wall mounting frame and rail parts Back plate Screws Dimensions for screw holes 1 Drill screw holes according to the dimensional...

Страница 38: ...igure 18 Wall mounting the protection relay A 430 mm 6 Tighten the screws The allowed range for the fixing screws tightening torque is 0 7 1 Nm Section 4 1MRS757799 C Mounting 30 REC615 and RER615 Ins...

Страница 39: ...g the wires a wall mounted protection relay can be pulled out and turned 45 or 90 degrees downwards or upwards To release the protection relay for pulling it out push the locks beside the mounting fra...

Страница 40: ...Figure 20 Wall mounted protection relay in rotated position A 455 mm Minimum of 50 mm space is needed above and below the frame for rotating Section 4 1MRS757799 C Mounting 32 REC615 and RER615 Insta...

Страница 41: ...pression type A Max 5 5 mm B Max 5 mm A A071180 V2 EN Figure 22 Insert bits for CT VT terminals of screw compression type A Min 15 mm 5 2 Connecting wires All connections are made on the rear of the c...

Страница 42: ...be at least 6 0 mm2 If the earth lead is long the cross section of the wire must be increased Use fine copper wire as the earth lead 1 Loosen the protective earth screw T20 to connect a separate eart...

Страница 43: ...eeded to connect the analog signals See the terminal diagrams from the application engineering guide When using the ring lug type for CT VT terminals follow these steps 1 Open the lid that covers the...

Страница 44: ...14 U1 15 16 U2 17 18 U3 AIM0003 Uo N N N N 60 N 210V 60 210V 60 210V 60 210V 60 210V mA 1 mA _ RTD1 _ RTD2 _ UoB U12B GUID CBD8B42A 9715 4A67 92F1 0F47F8DF8F12 V1 EN Figure 24 Example of AIM0003 card...

Страница 45: ...V4 EN Figure 25 Example of AIM0005 card variant 7 I with 1 5 A Io channel AIM0006 GUID 7FC759CB AFC5 4029 972A BFC8677763F9 V4 EN Figure 26 Example of AIM0006 card variant 5 U 1MRS757799 C Section 5 C...

Страница 46: ...497374E8 V1 EN Figure 27 Example of AIM0007 card variant 3 BI 6 U GUID 7473CEBA AA9C 4F58 8091 F9717AEE7F3A V1 EN Figure 28 Example of AIM0013 card variant 4 I 3 U with 0 2 1 A Io channel Section 5 1M...

Страница 47: ...a sensor is dimensioned for maximum of 2 5 mm2 wire For voltage transformer mode each terminal of a voltage transformer is dimensioned for one 0 5 0 6 mm2 wire or two wires of maximum 2 5 mm2 The SIM0...

Страница 48: ...15 16 17 18 No Connection U1 U2 U3 U1B U2B U3B No Connection SIM0001 GUID ACEDF6EF 4AF3 447F B20C 27434A684F5D V1 EN Figure 30 Example of SIM0001 card variant 6U Section 5 1MRS757799 C Connecting 40...

Страница 49: ...GUID 054A175B FD36 4061 9A43 59C65C19CBB9 V1 EN Figure 31 Example of SIM0002 card variant for REC615 4I 3U with 0 2 1 A Io channel 1MRS757799 C Section 5 Connecting REC615 and RER615 41 Installation...

Страница 50: ...used with a test switch connect the current and voltage transformers directly to the switch 5 5 Connecting binary signals Connect the wires for the binary signals to the correct device according to t...

Страница 51: ...GUID 1BE0210A D182 4354 916E EBEAF8F2BD48 V1 EN Figure 33 Example of BIO0005 card variant 8 BI 4 BO 1MRS757799 C Section 5 Connecting REC615 and RER615 43 Installation Manual...

Страница 52: ...r supply The permitted auxiliary voltage range of the protection relay is marked on top of the protection relay s LHMI Connect the protection relay s auxiliary voltage to terminals X100 1 and X100 2 C...

Страница 53: ...that the HW module has the correct communication interfaces The communication module is located on the left side of the IED when viewing the case from the rear See the technical manual for product spe...

Страница 54: ...Removing the protective film During the start up all the LEDs are lit for a short period 1 Green Ready LED starts to flash 2 LCD lights up and IED start up is displayed 3 The main menu is displayed A...

Страница 55: ...ial number The protection relay information is shown on the display for a few seconds when the device starts up The same information is found also in the protection relay menu 1 Select Main Menu Infor...

Страница 56: ...crews A070582 V5 EN Figure 37 Loosening the M5 screws 5 Detach the case from the panel cut out 6 4 Sending protection relay for repair In case of product problems contact the nearest ABB office or rep...

Страница 57: ...e new one The exchangeable units can be found from the PartsOnLine system see www abb com partsonline Use of PartsOnLine requires user registration To exchange a protection relay to a different unit c...

Страница 58: ...50...

Страница 59: ...and CN display variants IECA070901 V4 EN Figure 39 Large display IEC variant Table 3 Large display Character size1 Rows in the view Characters per row Small mono spaced 6 12 pixels 10 20 Large variabl...

Страница 60: ...Rear side of the protection relay A070596 V1 EN Figure 40 Rear view of a 615 series protection relay with communication module Section 7 1MRS757799 C Technical data 52 REC615 and RER615 Installation M...

Страница 61: ...GUID 6BA24DB4 935E 4B81 AEE6 FD8B7FC4140F V4 EN Figure 41 615 series main dimensions A 177 mm B 177 mm 4U C 164 mm D 201 mm E 153 mm F 48 mm G 160 mm 1MRS757799 C Section 7 Technical data REC615 and R...

Страница 62: ...mm 153 48 mm Weight Complete protection relay 4 1 kg Plug in unit only 2 1 kg 7 3 Enclosure class Table 6 Degree of protection of flush mounted protection relay Description Value Front side IP 54 Rea...

Страница 63: ...ng kit 1MRS050696 Wall mounting kit 1MRS050697 Inclined semi flush mounting kit 1MRS050831 19 rack mounting kit with cut out for one relay 1MRS050694 19 rack mounting kit with cut out for two relays 1...

Страница 64: ...56...

Страница 65: ...splay LCP Liquid crystal polymer LED Light emitting diode LHMI Local human machine interface PA Polyamide PBT Polybutylene terephthalate PC 1 Personal computer 2 Polycarbonate RoHS Restriction of the...

Страница 66: ...58...

Страница 67: ...59...

Страница 68: ...ribution Solutions Distribution Automation P O Box 699 FI 65101 VAASA Finland Phone 358 10 22 11 www abb com mediumvoltage www abb com substationautomation Copyright 2018 ABB All rights reserved 1MRS7...

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