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4 Replacement procedures

Navigator 550 | Low level dissolved oxygen wet-section | Spares replacement procedures |

INF12/113–EN Rev. C

3

4.1 Replacing the PCB housing seals, PCB cover and PCB

Part numbers:

PCB housing seals: AW502 051

PCB cover: AW502 052

PCB: AW502 050

Referring to Fig. 4.2:

1. Remove and retain the 4 PCB cover fixing screws and

washers

A

and remove the PCB cover

B

.

2. If replacing PCB housing seals, remove and discard housing

seal

C

.

3. Disconnect all cables from the PCB

D

, loosen all cable

glands and remove cables.

4. Remove and retain the 4 PCB housing fixing screws and

washers

E

and remove the PCB housing

F

.

5. If replacing PCB housing seals, lift PCB housing seal

G

out

of the groove and discard.

6. Remove and retain the 2 PCB fixing screws and washers

H

and remove the PCB

D

. If replacing PCB housing seals, fit

the new (large) PCB housing seal

G

in the groove (a small

amount of silicone sealant or grease can be used to help
retain the seal in place).

7. Fit the new PCB to the rear of the main case using the 2 PCB

retaining screws and washers

H

.

8. Refit the PCB housing

E

using the 4 PCB housing fixing

screws and washers

D

.

Referring to Fig. 4.3 and Table 4.1 for terminal connection details:

9. Make cable connections at the new PCB.

Referring to Fig. 4.2:

10. If replacing PCB housing seals, fit the new (small) PCB

housing seal

C

between the PCB cover

B

and PCB

housing

F

(a small amount of silicone sealant or grease can

be used to help retain the seal in place).

11. Refit the PCB cover

B

using the 4 PCB cover fixing screws

and washers

A

, ensuring PCB housing seal

C

is located

correctly in its groove.

4.2 Replacing the tundish assembly

Part number: AW502 065

Referring to Fig. 4.4:

1. Rotate the sample outlet tube

A

until the open end is free of

the tundish assembly

B

.

2. Disconnect the drain tube

C

from the tundish assembly

B

.

3. Unscrew and remove the 2 tundish retaining screws

D

taking care to retain the spacers

E

located between the rear

of the tundish assembly and the main case.

4. Remove the old tundish assembly

B

and fit the new tundish

assembly in the reverse order of removal.

Fig. 4.2 Replacing the PCB housing seals, PCB cover and PCB

Fig. 4.3 Wet section PCB cable entries

Entry

Cable

Color

Terminal

Description

1

Serial (Modbus) – refer
Operating Instructions

(OI/ADS550-EN)

for

multiple wet-section
setup.

Red
Black
Green
White
Screen

R
B
G
W
SCR

24 V
0 V
Data +ve
Data –ve
Screen

2

Drain valve

Red
Black

9
10

+ve
–ve

3

Flowmeter (if fitted)

Red
Brown
Black

13
15
17

+ve
GND
–ve

4

Sensor block

Blue
Red
Black
Yellow

31
32
33
35

+ve

–ve
Pt1000
Pt1000

Table 4.1 Wet-section cable terminal connections

Fig. 4.4 Replacing the tundish assembly

B   R 

 Scr

G W

1  3  5  7  9  1 1  13  15 17 19 21 23 25 27 29 31 33 3

  2  4  6  8  10 12 14 16  18 20 22 24 26 28 30 32 34 36

2

3

4

1

Additional

'daisy-chain'

cable

connections

Содержание Navigator 550

Страница 1: ...t made easy 1 Introduction These procedures must be carried out by a trained technician Tools required Pozidrive screwdriver Slot head terminal screwdriver Anti static strap 2 For more information Fur...

Страница 2: ...olvents ELECTRICAL Isolate all high voltage supplies to the transmitter before performing replacement procedures The wet section is vulnerable to electrostatic damage Wear an anti static strap or dism...

Страница 3: ...the new small PCB housing seal C between the PCB cover B and PCB housing F a small amount of silicone sealant or grease can be used to help retain the seal in place 11 Refit the PCB cover B using the...

Страница 4: ...art numbers Drain valve assembly AW502 056 Drain valve cable assembly AW502 085 Referring to Fig 4 6 1 Depress the manual override button A on the drain valve B to drain the wet section 2 Disconnect t...

Страница 5: ...cable gland A at the wet section PCB housing B and disconnect the Modbus cable D from the terminal block connections C marked black red screen green and white 3 Withdraw the Modbus cable D from the PC...

Страница 6: ...Notes 6 INF12 113 EN Rev C Navigator 550 Low level dissolved oxygen wet section Spares replacement procedures Notes...

Страница 7: ...Notes Navigator 550 Low level dissolved oxygen wet section Spares replacement procedures INF12 113 EN Rev C 7 Notes...

Страница 8: ...n this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prio...

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