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4 Replacement procedures

4

INF13/115–EN Rev. B

 | Navigator 550 | Sodium wet-section| Spares replacement procedures

4.3 Replacing the constant-head assembly, pressure switch 
assembly and pressure switch cable

Part numbers:

Constant-head assembly: AW501 061

Pressure switch assembly: AW501 062

Pressure switch cable: AW501 085

Referring to Fig. 4.5:

1. Remove all tubing 

A

 to the constant-head assembly.

2. Carefully disconnect the 2 spade connectors 

B

 at the rear

of pressure switch 

C

. If replacing the cable, refer to Section

4.1, page 3, for cable connection details and remove /
discard the cable.

3. Unscrew the 2 securing screws 

D

 on the upper faces of the

constant head body support arms 

E

 and remove the

constant-head assembly, complete with pressure switch.

4. If replacing the pressure switch, unscrew the 4 retaining

screws 

F

 (note that the nuts 

G

 are constrained in the

support bracket and may fall out when screws are removed).

5. Fit a replacement pressure switch and new O-ring 

H

 in the

reverse order of removal – note the orientation (LOW) is
always uppermost.

6. If replacing the cable, fit in the reverse order of removal and

connect the 2 spade connectors 

B

 to the rear of the

pressure switch, otherwise re-connect the existing spade
connectors.

7. Secure the constant-head assembly complete with pressure

switch, in the reverse order of removal.

4.4 Replacing the solenoid valve assembly and 
solenoid valve cable(s)

Part numbers:

Sodium multi-stream solenoid valve: AW501 053

Cable for multi-stream solenoid valve: AW501 081

Sodium single-stream solenoid valve: AW501 077

Cable for single-stream solenoid valve: AW501 080

Cable for calibration and reagent solenoid valve: AW501 082

Referring to Fig. 4.6:

1. Remove all tubing connected to the valves 

A

.

2. Unclip the valve cable connectors 

B

 from the underside of

each solenoid valve body. If replacing cable(s), refer to
Section 4.1 for cable connection details and remove / discard
the cables.

3. Unscrew the 2 retaining screws 

C

 that hold plate 

D

 to

bracket 

E

 and withdraw the valves complete with plate

D

.

4. For each valve, unscrew the 2 valve securing screws and nuts

F

 and remove the valve.

5. Ensure the valve cable connector for each valve is facing

downwards and fit each new valve assembly to the plate 

D

using the 2 valve securing screws and nuts 

F

 – refer to 

Note

.

above for single-stream valve port configuration.

6. Refit plate 

D

 to the bracket 

E

 using the 2 retaining screws

C

.

7. If replacing cable(s), fit in the reverse order of removal and

re-clip cable connector(s) 

B

 to the underside of each new

valve body. Ensure the correct cable type is connected at
each solenoid valve.

8. Reconnect all tubing to the new valves.

Fig. 4.5 Replacing the constant-head assembly, pressure switch assembly

and pressure switch cable

Note.

Valve port configuration: on the single-stream solenoid

valve only (part number AW501 077), the N/C port is closest to

the electrical connector.

Fig. 4.6 Replacing the solenoid valve assembly and solenoid valve cables 

(multi-stream version shown)

IN/OUT

Calibration and reagent stream 

switching solenoid valves

Single- and multi-

stream solenoid 

valve(s)

Содержание Navigator 550 Sodium wet-section

Страница 1: ...nt made easy 1 Introduction These procedures must be carried out by a trained technician Tools required Pozidrive screwdriver Slot head terminal screwdriver Anti static strap 2 For more information Further information is available from www abb com analytical or by scanning these codes Sales Service Navigator 550 sodium wet section ...

Страница 2: ...e supplies to the transmitter before performing replacement procedures The wet section is vulnerable to electrostatic damage Wear an anti static strap or dismantle the wet section on an anti static workbench Ensure all electrical connections are kept dry at all times GENERAL Shut off the external sample supply to the wet section before performing replacement procedures When a procedure is complete...

Страница 3: ... cable AW501 086 Multi stream cable AW501 087 Referring to Fig 4 4 1 Disconnect the flowmeter cable A from the flowmeter B and remove the sample inlet tubing C from the flowmeter inlet spigot D If replacing cable s refer to Section 4 1 for cable disconnection details and remove discard the cable s 2 Disconnect the flowmeter B from the QD connector E by pressing the ring and pulling the flowmeter a...

Страница 4: ...ve AW501 053 Cable for multi stream solenoid valve AW501 081 Sodium single stream solenoid valve AW501 077 Cable for single stream solenoid valve AW501 080 Cable for calibration and reagent solenoid valve AW501 082 Referring to Fig 4 6 1 Remove all tubing connected to the valves A 2 Unclip the valve cable connectors B from the underside of each solenoid valve body If replacing cable s refer to Sec...

Страница 5: ...nd A at the wet section PCB housing B and disconnect the Modbus cable D from the terminal block connections C marked black red screen green and white 3 Withdraw the Modbus cable D from the PCB housing and main case assembly and discard 4 Feed the replacement Modbus cable into the main case via the guide channel E at the top feed through the gland and remake connections to the black red screen gree...

Страница 6: ...Notes 6 INF13 115 EN Rev B Navigator 550 Sodium wet section Spares replacement procedures Notes ...

Страница 7: ...Notes Navigator 550 Sodium wet section Spares replacement procedures INF13 115 EN Rev B 7 ...

Страница 8: ... rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB ABB 2018 ABB Limited Measurement Analytics Oldends Lane Stonehouse Gloucestershire GL10 3TA UK Tel 44 0 1453 826661 Fax 44 0 1453 829671 Email instrumentation gb abb ...

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