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Operating instruction manual 

| MS40/EX Magnetic Level Gauge Switch   3 

1.0 Description

The MS40 is a magnetically activated double pole double throw switch. When the MS40 is mounted on a KM26 or an external 

chamber that has a magnetic ABB float it can sense high or low levels within a vessel.

 

The unique magnetic coupling action eliminates the need for such things as seals, diaphragms, springs. Or torque tubes because 

there is no physical contact with the process. No valves are required to block off the switch from the process to perform any main-

tenance or operational checks, and since the MS40 is isolated from the process it does not need to be cleaned.

2.0 Application

The MS40 will provide either normally open or normally closed dry contacts that can be used to activate external devices such as 

alarms or solenoids. The capacity of the switch allows for a wide range of devices to be switched, as long as the stated limits are 

not exceeded.

Since the MS40 is magnetically activated, it is suited for any application where it is necessary to sense the passing of a magnet or 

magnetic field near it. However, its main application  is to sense the passing of a magnetic float in a KM26 or similar chamber at

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tached to a vessel containing a fluid. This will provide for the detection of a start/stop trip point of either a total or interface level in 

any vessel. These trip points can be used for alarms or to activate a pump motor starter relay.

3.0 Operation

The MS40 consists of two snap action switches assembled in a double pole double throw configuration, and a precision cam/spindle 

assembly which contains a rod magnet. A magnetic ABB float passing by the MS40 will cause its magnet to rotate through approxi

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mately 60° of arc, causing the integral snap action switches to actuate. The action of the contacts is break before make.

The spindle is not totally free to rotate unless a strong magnetic field is passed parallel to the MS40 switch because the spindle 

magnet is magnetically latched to one of two stops. The spindle magnet attraction for a stop is great enough to keep the spindle from 

rotating on its own, but the magnetic field of a float is strong enough to cause the spindle magnet to release from the stop to which 

it is attached and rotate to align itself with the float’s magnetic field. As the float passes by the MS40 switch, the spindle magnet will 

latch to the opposite stop. It will remain in  this position until the float passes by again.

4.0 Mounting & Installation

The standard MS40 is mounted using a stainless steel clamp that passes through the mounting slot in the housing. The clamp is 

then fastened to the KM26 or similar chamber. The switch can be easily positioned by loosening the clamp and sliding the switch to 

the correct position on the chamber. The switch will trip at a point 0.5” above the center of the side of the housing.

A rod mount method is also available (optional). With this mounting method, a rod is permanently attached to the KM26 with the 

MS40 subsequently attached.

The following procedure outlines the steps necessary to install the switch.

 

Warning: 

Make sure circuit is de-energized while installing the switch. 

1.  Mount the switch to the chamber where you want the switch to trip. The switch should be mounted 90° from the indicator as-

sembly to insure optimum magnetic coupling.

2. 

Remove the cover of the MS40 (or MS40/EX) enclosure. The switch mechanism is mounted to the base of the enclosure with 

its integral terminal block easily accessible. Note: The MS40/EX/B switch employs a wiring harness and the connections should 

be made external to the switch enclosure.

3. 

Route the field wiring through the “female NPT coupling of the MS40 (or MS40/EX) enclosure base.

4. 

Connect the field wires to the terminal block according to the application. A schematic diagram can be found at the end of this 

document.

5. 

Make sure the field wires do not interfere with the rotation of the spindle or that they will not become pinched between the 

MS40 cover and housing when the cover is installed. It is best that the field wires be as short and direct as possible from the 

coupling to the terminal block.

6.  Reinstall the cover on the housing being careful not to pinch the wires.

7. 

The float must be cycled past the switch in both directions to insure that the switch will operate properly when put into service.

Содержание MS40/EX

Страница 1: ...nual OI MS40 EN Rev D Magnetically actuated 10 amp DPDT electric switch K TEK Level products Introduction This operation and instruction manual provides the following information Operation see page 3 Mounting and installation see page 3 4 Maintenance see page 4 ...

Страница 2: ...gnetic Level Gauge Switch Operating instruction manual Table of Contents 1 0 Description 3 2 0 Application 3 3 0 Operation 3 4 0 Mounting Installation 3 4 5 0 Maintenance 4 6 0 Warranty Statement 9 7 0 RMA Form 10 ...

Страница 3: ...nough to keep the spindle from rotating on its own but the magnetic field of a float is strong enough to cause the spindle magnet to release from the stop to which it is attached and rotate to align itself with the float s magnetic field As the float passes by the MS40 switch the spindle magnet will latch to the opposite stop It will remain in this position until the float passes by again 4 0 Moun...

Страница 4: ...switch mount rod that is external to the insulation Any conduit of fittings connected to a magnetically activated switch should be aluminum or some other non magnetic material This is necessary to avoid interference with the ioperation of the KM26 Magnetic Liquid Level Indicator or other magnetically activated switches Other switches can be added at any position at any time without the concern for...

Страница 5: ...Operating instruction manual MS40 EX Magnetic Level Gauge Switch 5 ...

Страница 6: ...6 MS40 EX Magnetic Level Gauge Switch Operating instruction manual ...

Страница 7: ...Operating instruction manual MS40 EX Magnetic Level Gauge Switch 7 ...

Страница 8: ...8 MS40 EX Magnetic Level Gauge Switch Operating instruction manual ...

Страница 9: ... were not the result of either altera tions misuse abuse improper or inadequate adjustments applications or servicing of the product ABB s warranty does not include onsite repair or services Field service rates can be supplied on request If a product is believed to be defective the original purchaser shall notify ABB and request a Returned Material Authorization be fore returning the material to A...

Страница 10: ...aterial Safety Data Sheets MSDS and decontamination tags by affixing these documents in close proximity to the shipment label for identification purposes January 18 2006 Return Authorization Form Customer Date Contact Name Product Contact Email Serial No Contact Phone Job No Contact Fax Service Rep Completed by Customer Reason Problem Found None Action None Requested Is expedited return shipping r...

Страница 11: ...Operating instruction manual MS40 EX Magnetic Level Gauge Switch 11 ...

Страница 12: ...parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2017 ABB All rights reserved ABB Inc Industrial Automation 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Inc 17100 Manchac Park Lane Suite B Baton Rouge LA 70817 USA Phone 1 225 408 0800 Service 1 225 408 0898 Fax 1 225 408 0897 Service ...

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