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ABB mFLOG5, Инструкция по применению

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4 | 

2105515-001 rev. AB  

2  Upgrade kit overview 

2.1 

Upgrade kit contents 

Two different 

µ

FLO

G5

 upgrade kits are available: 

— 

µ

FLO

G4

 to 

µ

FLO

G5

 flow computer upgrade kit 

— 

µ

FLO (G3) to 

µ

FLO

G5

 flow computer upgrade kit 

Both upgrade kits include the following items: 
—  G5 IMV complete assembly 
— 

µ

FLO

G5

 board layout label (Part no. 2104412-002) 

— 

µ

FLO

G5 

product identification label (Part no. 2103226-002)  

— 

µ

FLO

G5 

Startup guide (Part no. 2105513-001) 

—  TLF device operator software products DVD (Part no. 2104410-022 or later) 
Additionally, the 

µ

FLO (G3) to 

µ

FLO

G5

 upgrade kit includes: 

—  PCCU cable (Part no. 2104400-001) 
The G5 IMV consists of the sensor assembly and comes preprogrammed with the 
latest version of the standard FLASH software and the standard configuration file. If 
a different FLASH or configuration file is required, contact the ABB Main office at the 
number listed on the back of this guide. 

 

IMPORTANT NOTE:

 The G5 IMV is available with the high pressure 

port on the left or right, and in carbon steel and stainless steel 
configurations. 

In this guide, section 3.8, 

MMI cable replacement (G3 to G5 conversion only)

, 

beginning on page 12, is only applicable for the G3 to G5 upgrade. Please skip that 
section for G4 to G5 upgrades. All remaining sections are applicable to both kits. 

2.2 

Requisite tools and materials 

The following items are necessary to perform the upgrade: 
— Phillips 

screwdriver 

—  Small slotted screwdriver 
—  1/4 inch hex driver 
—  1/2 inch socket with ratchet 
—  7/8 inch open end wrench 
—  Clean dry cloth 
 

Содержание mFLOG5

Страница 1: ...nal codes as they apply to hazardous areas communication wiring and electrical wiring CAUTION Equipment damage The µFLOG5 flow computer operating temperature range differs from the µFLOG4 The µFLOG5 is rated for ambient temperatures between 40 F and 158 F 40 C and 70 C Do not upgrade to the µFLOG5 if the ambient temperature range falls outside of this range Purpose This guide provides simple instr...

Страница 2: ...esentative or call the main office number listed on the back page of this guide The following apply to this guide Specific instructions about collecting data shutting in the measurement sensor disconnecting the high and low input lines and manifold connections are outside the scope of this document At the appropriate times guidelines prompt when these procedures are to be performed A µFLO flow com...

Страница 3: ...e this safety information may result in severe injury The text may state the hazard how to avoid the hazard and what the result would be if not followed CAUTION Minor injuries equipment damage This symbol in conjunction with the signal word CAUTION indicates a potentially dangerous situation Failure to observe this safety information may result in minor or moderate injury The symbol may also be us...

Страница 4: ...ogrammed with the latest version of the standard FLASH software and the standard configuration file If a different FLASH or configuration file is required contact the ABB Main office at the number listed on the back of this guide IMPORTANT NOTE The G5 IMV is available with the high pressure port on the left or right and in carbon steel and stainless steel configurations In this guide section 3 8 M...

Страница 5: ...l installation The µFLOG5 upgrade kit comes with a product identification label This label contains the new model number of the flow computer for easy identification Use the following instructions to install the new label 1 Locate the product identification label When facing the closed flow computer the label is on the upper right hand corner of the enclosure 2 Wipe the old tag with a clean soft c...

Страница 6: ...n board J3 N A G4 G5 I O expansion board N A J2 4 Remove the I O expansion board a To remove a G4 G5 expansion board i Use a small slotted screwdriver to loosen the four 4 mounting screws that attach the I O board to the µFLOG5 board Alternate between the four screws one to two turns each As the screws are loosened the J2 connector is gradually disconnected from the electronic board socket The mou...

Страница 7: ...old high low control valves equalize the pressure to the IMV b Using the high low tap valves close off both lines These two valves connect the meter run high low output lines to the µFLO c Vent the manifold to atmosphere using the vent valve d Completely disconnect the high low manifold lines from the IMV 2 Rotate the enclosure if necessary to allow removal of the IMV a Using a 1 2 inch socket wit...

Страница 8: ...O cabinet Figure 2 Be careful not to drop the screws IMV assembly complete Optional I O expansion card MMI connector Lithium battery Gasket Liquid crystal display Battery tray Figure 2 µFLO IMV replacement for illustrative purposes only 2 Loosen the IMV by tilting it slightly forwards and then backwards Carefully slide the upper body of the assembly down through the bottom access cutout until clea...

Страница 9: ...n weather sealing gasket over the upper body of the IMV assembly and move the gasket down to the mounting plate just below the electronic board Figure 2 µFLO IMV replacement for illustrative purposes only on page 8 2 Carefully move the IMV up into the access cutout 3 Place the split washer then the flat washer on the screw and screw into the mounting plate and up into the corresponding screw hole ...

Страница 10: ...RNET J17 S4 RESET J8 J4 J9 DIS PLAY USB MMI R146 CONTRAST J1 J7 µSD J6 JTAG BOARD NUMBER TAG SOFTWARE NUMBER TAG COMM1 BATTERY EXT PWR CHARGER J2 I O EXP ANS IO N PORT I O expansion card if installed Cover plate and tag Figure 3 µFLOG5 main electronic board Table 2 Onboard connections Onboard connections G3 IMV G4 IMV G5 IMV USB cable N A J4 J4 Ethernet cable N A J1 J1 LCD cable J5 J8 J8 ...

Страница 11: ... 3 for communication wiring information and Table 4 for Digital I O wiring information IMPORTANT NOTES The G3 legacy terminal connectors are not a direct swap to the G5 G4 connector terminals are a direct swap to the G5 and no rewiring is required RS 485 bus terminations are software selectable in the G5 platform Please follow the instructions in the COMM 2 setup instruction section of the startup...

Страница 12: ...ion only When upgrading from the G3 IMV to the G5 IMV the MMI cable must be replaced The onboard MMI cable socket is different Use the following instructions to remove and replace the MMI cable 1 Remove the exterior MMI cap on the outside of the enclosure Figure 4 Enclosure wall Jam nut Exterior MMI cap Connector plug Figure 4 G4 G5 MMI cable installation enclosure side view 2 Using a 7 8 inch ope...

Страница 13: ...001 rev AB 13 6 Screw the jam nut onto the connector body outside of the enclosure and tighten The jam nut holds the MMI connector o ring and cable in place for a tight seal 7 Connect the MMI cable plug into J9 ...

Страница 14: ...rade kit review the entire guide and then begin with the first applicable section for this installation DANGER Serious damage to health risk to life Manifold and tubing connection leaks could create a build up of explosive gases in the immediate vicinity Power should not be applied before the tubing and connections are leak free the area is ventilated and explosive gases have dissipated IMPORTANT ...

Страница 15: ......

Страница 16: ...ck of information in this document The original US English version of this manual shall be deemed the only valid version Translated versions in any other language shall be maintained as accurately as possible Should any discrepancies exist the US English version will be considered final ABB is not liable for any errors and omissions in the translated materials Any and all derivatives of including ...

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