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E LEC TRON I C COM PAC T STA RTE R

| M A N UA L

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11 Annex

• new.abb.com/low-voltage

• Episode 1: Product introduction and benefits - HF range

youtube.com/watch?v=y_WtX5FYOis

• Episode 2: Hybrid technolog of HF range

youtube.com/watch?v=OtQ1zkhHMEk

• Episode 3: HMI and wiring HF range

youtube.com/watch?v=P6F3pW_0_Yg

• Episode 4: Setting the nominal current HF range

youtube.com/watch?v=Q4kO3PBoqZw

For more information and download material, please visit our homepage or find our videos about the HF range.

Содержание HF Series

Страница 1: ...MANUAL Electronic compact starter HF range...

Страница 2: ...echnology ABB s 22 5 mm wide HF Series provides direct on line and reversing motor starter protects against overload phase failures and phase asymmetry A safety range supports the devices use in safet...

Страница 3: ...reas 15 Conformity 15 3 Functions 16 Direct on line starters 17 Reversing starters 20 Setting the nominal current 24 4 Motor protection 26 Thermal overload protection 27 Phase asymmetry 28 Phase failu...

Страница 4: ...akes 43 Motors with a 230 V AC brake 43 Motors with a 400 V AC brake 44 8 Typical circuits for HF range types with integrated emergency stop 45 Prevention of cross error circuit 45 Wiring standard var...

Страница 5: ...unctioning with safety related components Definition In this manual HF range and Electronic Compact Starter ECS refer to all variants of ABB s electronic compact starters They complement ABB s motor s...

Страница 6: ...ombines two technologies Semiconductors switch the motor on and off with bypass relays used while the motor is running A microcontroller ensures the right interaction between the components shown in f...

Страница 7: ...the motor is switched off by de energizing V1 and V2 so that the current equals zero At the end the K1 and K2 relays are opened 03 Equivalent circuit diagram 3 04 Equivalent circuit diagram 4 Hybrid...

Страница 8: ...es with SIL 3 PL e safety standards Extend the life of your equipment and reduce maintenance costs with service lives that are ten times higher than electromechanical solutions Up to 75 reduced time i...

Страница 9: ...Switch CE4P 10R 02 1SFA619551R1051 Interlocking switch Switch Two position selector switch M2SS5 10B 1SFA611204R100X Modular holder MCBH 00 1SFA611605R1100 NO modular contact block 2 pc MCB 10 1SFA61...

Страница 10: ...al current Ie of the motor Potentiometer for the rated operational current Ie of the motor 6 PWR LED PWR LED green PWR LED green 7 ERR LED ERR LED red ERR LED red 8 Iadj LED Iadj LED yellow Iadj LED y...

Страница 11: ...rcuit input terminal must be connected with the 3 phase supply network Please also establish short circuit protection LED status indicators of DOLE and ROLE types No Indication HFxx DOLE 24 V DC HFxx...

Страница 12: ...ally manually and remotely using these terminals For manual reset press the reset button Remote reset requires the connection of a button N O contact between MAN an RES terminals Establish an electric...

Страница 13: ...atch for fixation on DIN rail 07 HMI of R type Additional explanation No 1 The input terminal for the control supply voltage is 24 V DC Its reference potential is the terminal immediately next to it l...

Страница 14: ...electrical switching devices are operating If the Automatic RESET mode is used the load is switched on again after the cooling time has elapsed if a control signal is still present The cooling time i...

Страница 15: ...File E191658 The DOLE and ROLE types with emergency stop integrated are in accordance with ATEX SIL 3 and PL e Safe shutdown Safety Integrity Level according to IEC 61508 1 SIL 3 Motor protection Safe...

Страница 16: ...tronic overload protection Emergency switching off 1SAT116000R1011 HF0 6 ROLE 24VDC X X X X 1SAT126000R1011 HF2 4 ROLE 24VDC X X X X 1SAT146000R1011 HF9 ROLE 24VDC X X X X 1SAT115000R1011 HF0 6 ROL 24...

Страница 17: ...n as an error and the device indicates a fault Please use a frequency of 50 60 Hz 3 1 Direct on line starters All listed products can be used as direct on line starters Versions with HFxx DOLE 24VDC i...

Страница 18: ...ESET via button or re mote acknowledgement point The following diagram shows an exemplary voltage characteristic for direct on line starters Please note that this is a simplified diagram 09 Voltage ch...

Страница 19: ...has elapsed if a con trol signal is still present The HMI of the DOLE device is described in chapter 1 9 2 The following figure 11 shows the corresponding drawing for the device The main difference t...

Страница 20: ...voltage applied in terminal L must be 19 2 V to switch the motor on in reverse running left rotation 9 6 V to switch the motor off The control input voltage applied in terminal R must be 19 2 V to swi...

Страница 21: ...or is switched on reverse running t11 UL threshold low motor is switched off t13 UR and UL threshold high motor is switched on forward running t15 UR threshold low motor is switched off t17 UR thresho...

Страница 22: ...22 ELECTRONIC COMPACT STARTER MANUAL 13 Voltage characteristic of reversing starter...

Страница 23: ...OLE device is described in chapter 1 10 2 The following figure 15 shows the corresponding block diagram for the device 15 Circuit diagram of ROLE types MAN RES AUT RESET 2 1 L1 3 L2 5 L3 2 T1 4 T2 6 T...

Страница 24: ...he nominal current is specified in 16 stages as shown in the following table 5 Setting the nominal overload current and on the side of the device The four LEDs signal the set current 3 Store this valu...

Страница 25: ...1 1 0 320 1 17 5 1 0 0 0 0 355 1 33 5 5 1 0 0 1 0 390 1 48 6 0 1 0 1 0 0 425 1 63 6 5 1 0 1 1 0 460 1 79 7 0 1 1 0 0 0 495 1 94 7 5 1 1 0 1 0 530 2 09 8 0 1 1 1 0 0 565 2 25 8 5 1 1 1 1 0 600 2 40 9 T...

Страница 26: ...o No Table 7 HF Types with motor protection functions The following table 8 shows the rated operational current AC 51 and AC 53a for the HF range The maximum load important for overload protection can...

Страница 27: ...chover contact will be switched This functions protects against stall and jam Function principle thermal calculation method The electronics continuously calculate a model of the thermal load on the mo...

Страница 28: ...and overload protection integrated Example Manual error acknowledgment after phase asymmetry tripping The device can be manually reset in two different ways by pressing the reset button in front of t...

Страница 29: ...ON Internal error Internal device error device replacement required ON ON OFF OFF Not possible External error in the controller or I O devices maintenance requirement Motor protection function The mo...

Страница 30: ...otor protection function The motor current is higher than the nominal motor current specification e g Class 10A Cooling time is running 20 min ON Flashes OFF ON Automatic After 2 min ON flashes a manu...

Страница 31: ...g ON Flashes OFF ON Automatic1 After 2 minutes the L or R flashes a manual reset is possible An error occurred with left rotation reverse running ON Flashes Flashes OFF Manual An error occurred with r...

Страница 32: ...tion is set to the maximum value The error must be manually acknowledged also in automatic operation ON Flashes Flashes Flashes Manual Symmetry The two motor currents deviate from each other by more t...

Страница 33: ...horizontal vertical 1SAT146000R1011 HF9 ROLE 24VDC TH35 15 TH35 7 5 horizontal vertical 1SAT115000R1011 HF0 6 ROL 24VDC TH35 15 TH35 7 5 horizontal vertical 1SAT125000R1011 HF2 4 ROL 24VDC TH35 15 TH...

Страница 34: ...ion De installation requirements All terminals must be removed or disconnected Steps for de installing from DIN rail 1 Press the device downwards 2 Pull the lower half of the device away from the DIN...

Страница 35: ...res are used the use of shielded conductors is recommended Commissioning steps for all terminals 1 Plug the conductor into the appropriate terminal point See figure 20 A 2 Tighten the screw in the ope...

Страница 36: ...age US The same voltage source potential may be used for the control supply voltage and the control inputs Please see wiring diagram in figure 21 commis sioning the control inputs of DOL ROL and R typ...

Страница 37: ...otential may be used for the control supply voltage and the control inputs Please see figure 22 The reference point for the control inputs ON R L is terminal E 22 Wiring the supply and control inputs...

Страница 38: ...at http new abb com low voltage products pilot devices It is suggested to use e g the ABB push buttons MP1 10x MCBH 00 MCB 10 23 Wiring the manual reset with a push button 24 Wiring the automatic res...

Страница 39: ...O132 1 6 1 6 500 HF9 35 MO132 2 5 2 4 500 HF9 35 MO132 4 0 4 0 500 HF9 35 MO132 6 3 6 5 500 HF9 35 MO132 10 91 500 Table 15 Type 1 coordination of HF Starter with Manual Motor Starter MO132 at 500 V A...

Страница 40: ...15 16 3 MO132 16 16 415 20 3 MO132 20 20 415 25 3 MO132 25 25 415 32 3 MO132 32 32 415 Table 18 Type 1 coordination of HF Starter with Manual Motor Starter MO132 at 415 V AC Group mounting example 1 A...

Страница 41: ...table 19 and for 415 V AC in table 20 HF Starter Iq kA SCPD Max Current A Max Voltage V AC HF0 6 35 Fuse 25 A gG 0 63 500 HF2 4 35 Fuse 25 A gG 2 4 500 HF9 35 Fuse 25 A gG 93 500 Table 19 Type 1 coord...

Страница 42: ...HF0 6 50 Fuse 25 A gG 25 415 HF2 4 50 Fuse 25 A gG 25 415 HF9 50 Fuse 25 A gG 25 415 Table 22 Type 1 coordination of HF Starter with Fuse 25 A gG at 415 V AC Short circuit protection for use in UL mar...

Страница 43: ...V AC brake must be connected to the 4 T2 terminals and the star point of the motor The current for braking is taken from one phase and the neutral conductor see figure 27 which is valid for the follow...

Страница 44: ...s see figure 28 and is valid for DOL types ROL types R type The motor current monitoring must be increased by the brake value nominal value of the brake This has to be set at the electronic compact st...

Страница 45: ...xture of air and flammable substances in the form of powder or dust is not likely to occur in normal operation but if it does occur it will persist for a short period only 8 1 Prevention of cross erro...

Страница 46: ...30 Wiring diagram ROL Controller M 3 ON MAN RES AUT 96 Signal 95 97 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 Device and wire protection US U1 V1 PE W1 24 V DC L1 L2 L3 N 0 V DC Controller M 3 R MAN RES AUT 96 Si...

Страница 47: ...e same supply voltage It is not necessary to connect to two different supplies 31 SSR single channel connection to ON To learn more about the different wiring types please follow this link Controller...

Страница 48: ...t is not necessary to connect to two different supplies 32 SSR single channel connection to E Controller M 3 ON MAN RES AUT 96 Signal 95 97 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 Device and wire protection US...

Страница 49: ...ted over the systems entire lifetime The safety relay and the electronic compact starter can be connected to the same supply voltage It is not necessary to connect to two different supplies Controller...

Страница 50: ...stems entire lifetime The safety relay and the electronic compact starter can be connected to the same supply voltage It is not necessary to connect to two different supplies 34 Single channel connect...

Страница 51: ...ge supply with a controlled motor always results in wear to the electronic compact starter The safety relay and the electronic compact starter can be connected to the same supply It is not necessary t...

Страница 52: ...starter can be connected to the same supply It is not necessary to connect to two different supplies Please use two channel connection to prevent from cross circuit failure 36 SSR two channel connecti...

Страница 53: ...pan Switching off the control supply voltage with a controlled motor always results in wear to the electronic compact starter The safety relay and the electronic compact starter can be connected to th...

Страница 54: ...ched instead of the control supply voltage If possible use this circuit example in order to achieve the maximum lifespan 38 ROLE SSR single channel connection to E Controller M 3 R L MAN RES AUT 96 Si...

Страница 55: ...ectronic compact starter can be connected to the same supply It is not necessary to connect to two different supplies Controller M 3 R L MAN RES AUT 96 Signal 95 97 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 Devic...

Страница 56: ...c compact starter can be connected to the same supply It is not necessary to connect to two different supplies 40 ROLE single channel connection to Controller M 3 R L MAN RES AUT 96 Signal 95 97 1 L1...

Страница 57: ...e same supply It is not necessary to connect to two different supplies 41 ROLE SSR connection to E R and L Controller M 3 R L MAN RES AUT 96 Signal 95 97 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 Device and wire...

Страница 58: ...and the electronic compact starter can be connected to the same supply It is not necessary to connect to two different supplies 42 ROLE SSR connection to US and Controller M 3 R L MAN RES AUT 96 Signa...

Страница 59: ...VDC The device may not be subjected to mechanical or thermal stress that exceeds the thresholds specified in the operating manual To protect the device against mechanical or electrical damage install...

Страница 60: ...60 ELECTRONIC COMPACT STARTER MANUAL 10 Dimensional drawings in mm inch Dimension drawings for all HF types with integrated overload protection...

Страница 61: ...61 ELECTRONIC COMPACT STARTER MANUAL in mm inch Dimensional drawings for R type...

Страница 62: ...h v y_WtX5FYOis Episode 2 Hybrid technolog of HF range youtube com watch v OtQ1zkhHMEk Episode 3 HMI and wiring HF range youtube com watch v P6F3pW_0_Yg Episode 4 Setting the nominal current HF range...

Страница 63: ...ut prior notice With re gard to purchase orders the agreed par ticulars shall prevail ABB AG does not ac cept any responsibility whatsoever for potential errors or possible lack of infor mation in thi...

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