ABB Dodge Torque-Arm TXT105 Скачать руководство пользователя страница 4

4

MOTOR MOUNT INSTALLATION 

Note: Refer to photo for position of all parts before 

installation.

1.  Remove the two or three bolts required for mounting the 

TAM Motor Mount from the reducer housing. Install the 
front and rear supports (2) using the new reducer bolts (1) 
supplied with the motor mount. Make sure support flanges 
face output side of reducer. Tighten bolts securely.

2.  Mount bottom plate (3) on supports with bolts supplied. 

Insert bolts (7) from top through slotted holes. Add flat 
washer, lockwasher, and nut. Hand tighten.

3.  Thread two nuts (6) on each threaded stud (5) leaving 

approximately 1" of stud protruding at one end. Insert 
threaded stud with 1" of threads through corner holes of 
bottom plate, thread a hex nut (6) on the stud and tighten 
securely.

4.  Slide top plate (4) over the threaded stud, making sure 

center handling hole is positioned opposite input side of 
reducer. Thread a hex nut (6) on the studs and tighten 
securely.

WARNING: If electrical connections to motor are installed 

at this time, disconnect and lock out power supply before 

proceeding. Failure to observe this precaution may result 

in bodily injury.

5.  Locate the proper position for the motor and bolt to the top 

plate. Tighten bolts securely.

6.  Install motor sheave and reducer sheave as close to 

motor and reducer housings as possible. Accurately align 
the motor and reducer sheave by sliding bottom plate in 
relation to supports. Tighten bolts (7) securely.

7.  Install V-belts and tension belts by alternately adjusting 

nuts (6) on the threaded studs (jackscrews). Make certain 
that all bolts are securely tightened, the V-belt drive is 
properly aligned and the belt guard is installed before 
operating the drive.

 

Rear Supports

⑦ 

Bolts

 

Hex Nuts

① 

Reducer Bolts

⑤ 

Threaded Stud

③ 

Bottom Plate

④ 

Top Plate

GUIDELINES FOR TORQUE-ARM REDUCER 

LONG-TERM STORAGE

During periods of long storage, or when waiting for delivery or 
installation of other equipment, special care should be taken to 
protect a gear reducer to have it ready to be in the best condition 
when placed into service.

By taking special precautions, problems such as seal leakage 
and reducer failure due to the lack of lubrication, improper 
lubrication quantity, or contamination can be avoided. The 
following precautions will protect gear reducers during periods 
of extended storage:

Preparation

1.  Drain the oil from the unit. Add a vapor phase corrosion 

inhibiting oil (VCI-105 oil by Daubert Chemical Co.) in 
accordance with Table 3.

2.  Seal the unit air tight. Replace the vent plug with a standard 

pipe plug and wire the vent to the unit.

3.  Cover the shaft extension with a waxy rust preventative 

compound that will keep oxygen away from the bare metal. 
(Non-Rust X-110 by Daubert Chemical Co.)

4.  The instruction manuals and lubrication tags are paper and 

must be kept dry. Either remove these documents and store 
them inside or cover the unit with a durable waterproof cover 
which can keep moisture away.

5.  Protect the reducer from dust, moisture, and other 

contaminants by storing the unit in a dry area.

6.  In damp environments, the reducer should be packed inside 

a moisture-proof container or an envelope of polyethylene 
containing a desiccant material. If the reducer is to be stored 
outdoors, cover the entire exterior with a rust preventative.

When Placing the Reducer into Service

1.  Assemble the vent plug into the proper hole.
2.  Clean the shaft extensions with a suitable solvent.
3.  Fill the unit to the proper oil level using a recommended 

lubricant. The VCI oil will not affect the new lubricant.

4.  Follow the installation instructions provided in this manual.

Table 3 - Quantities of VCI #105 Oil

Case Size

Quarts or Liters

TXT105,TXT205

.1

VCI #105 & #10 are interchangeable.

VCI #105 is more readily available.

Содержание Dodge Torque-Arm TXT105

Страница 1: ...f Conformity and other collateral material may contain the company name of Baldor Electric Company and the brand names of Baldor Dodge and Baldor Reliance until such time as all materials have been updated to reflect our new corporate identity INSTALLATION 1 Use eyebolt to lift reducer 2 Determine the running position of the reducer See Fig 1 Note that the reducer is supplied with either 4 or 7 pl...

Страница 2: ...d without oil Add proper amount of recommended lubricant before operating Failure to observe these precautions could result in damage to or destruction of the equipment 9 Fill gear reducer with recommended lubricant LUBRICATION Use a high grade petroleum base rust and oxidation inhibited R 0 gear oil see tables Follow instructions on reducer nameplate warning tags and in the installation manual Un...

Страница 3: ... 220 220 220 220 220 220 220 220 41 80 320 320 320 320 320 220 220 220 220 220 220 220 220 220 11 40 320 320 320 320 320 320 320 320 320 320 220 220 220 220 1 10 320 320 320 320 320 320 320 320 320 320 320 320 320 320 Output RPM For Ambient Temperatures of 15 thru 60 Reducer Size 1 2 3 4 5 6 7 8 9 10 12 13 14 15 301 400 220 220 150 150 150 150 150 150 150 150 150 150 150 150 201 300 220 220 150 15...

Страница 4: ...UIDELINES FOR TORQUE ARM REDUCER LONG TERM STORAGE During periods of long storage or when waiting for delivery or installation of other equipment special care should be taken to protect a gear reducer to have it ready to be in the best condition when placed into service By taking special precautions problems such as seal leakage and reducer failure due to the lack of lubrication improper lubricati...

Страница 5: ... 69 70 72 74 60 58 58 14 56 62 64 28 42 26 30 96 100 55 76 16 20 22 24 25 98 102 104 106 40 38 36 60 58 15 66 54 67 14 56 62 64 28 42 26 30 96 100 16 20 22 24 25 98 102 104 106 Straight Bore Taper Bushed Torque Arm Assembly Backstop Assembly Adapter Plate Assembly ...

Страница 6: ... Req d TXT105 Part No TXT205 Part No BEARING KIT 1 389910 389911 40 Input Shaft Brg Input 1 424076 424078 42 Input Shaft Brg Backstop 1 424012 424000 62 Output Hub Bearing 2 424020 424022 Input Shaft Key 1 443013 443052 Max Bore Key 1 241296 242296 72 Bushing Screw 6 411390 411390 74 Lockwasher 6 419010 419010 76 Key Bushing to Shaft 1 Bore 1 1 16 Bore 1 1 8 Bore 1 3 16 Bore 1 1 4 Bore 1 5 16 Bore...

Страница 7: ...Place the screws in the threaded holes provided in the bushing flanges Tighten the screws alternately and evenly until the bushings are free on the shaft For ease of tightening screws make sure screw threads and threaded holes in bushing flanges are clean 3 Remove the outside bushing the reducer and then the inboard bushing DISASSEMBLY 1 Position reducer on its side and remove all bolts Gently tap...

Страница 8: ...9 7 6 1500 1000 680 460 320 220 150 100 68 8A 8 7 6 5 4 3 2 85W 250 140 90 80W 46 32 22 15 10 7 5 1 75W 3 2 300 200 150 100 80 70 60 50 40 35 32 400 500 600 800 1000 1500 2000 3000 4000 5000 6000 8000 10 000 cSt 40 C 100 C cSt ISO VG AGMA GRADES GRADES GEAR OILS SUS 100 F SUS 210 F SAE KINEMATIC VISCOSITIES SAYBOLT VISCOSITIES 200 300 100 90 80 70 60 55 50 45 40 VISCOSITIES CAN BE RELATED HORIZONT...

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