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8

I NTEG R ATED S A FE T Y D E V I CE

 | INSTRUCTION MANUAL

3. Installation

3.2 

Installations and operating  

 instructions

•  Before installing the device remove the protective 

cap from the oil down flow hole.

•  Ensure the bearing surface is smooth and flat.
•  A four stud fixing is recommended.
•  Protect Comem RIS2 device from any subsequent 

paint operation.

•  Only install Comem RIS2 after the transformer 

drying operation.

•  Switch off the supply voltage prior to working on 

Comem RIS2

•  Operation and maintenance of Comem RIS2 should 

only be carried out by skilled personnel.

•  ABB disclaim all responsibility for incorrect 

installation or improper use.

•  On receipt of the goods please check the attached 

test certificate.

•  The Comem RIS2 is guaranteed against defective 

parts for 12 months.

•  Do not use powerful solvents or benzene's for 

cleaning. A damp cloth should.

•  Do not remove float from inside Comem RIS2

3.3  Instructions for topping up  
 

the level on Comem RIS2

Foreword

The device is filled with oil exclusively by the 
transformer manufacturer at environment 
temperature. At the time of putting into service, 
ensure what Comem RIS2 device is completely filled 
with oil. For various reasons, the oil may be below 
the set level. If the transformer is warm, due to high 
environment temperature or to its own operation, 
the internal pressure may increase, causing a visible 
drop in the oil level in the chamber of the device.

•  To solve this problem it is sufficient to remove the 

lead seal on the lever of the tap 1 (see diagram), 
partly unscrew cap 2, slightly turn the lever of tap 
1, thus releasing pressure and causing the oil level 
to rise until the device is completely full. After 
operation, ensure that cap 2 is closed and clean off 
any oil I that may have leaked out of the device.

 
•  When the transformer is cold, due to a long period 

of inactivity, and/or an outdoor temperature 
below that of the environment, a vacuum may 
form inside the transformer, with consequent fall 
of the oil level visible on the external chamber of 
the device. This problem may be solved by 
removing the lead seal on the cap 2, unscrewing 
the cap 6 and topping up the oil level slowly with 
the aid of a funnel until the device is completely 
full, taking care not to let it overflow. Close the 
device with the cap 6.

•  DO NOT USE THE OIL FILTER ON THE COMEM 

RIS2 FOR GENERAL FILLING OF THE 
TRANSFORMER, ONLY FOR TOPPING UP THE 
DEVICE

•  WHEN FILLING THE COMEM RIS2. WITH OIL 

MAKE SURE THE BLEED COCK IS OPEN AND 
FILL UNTIL FLOAT REACHES THE “MAX” 
POSITION.

•  AFTER FILLING ENSURE THE BLEED COCK AND 

FILLER CAP ARE FULLY CLOSED. HAND 
TIGHTEN ONLY, NO TOOLS REQUIRED.

•  AFTER SETTING THE THERMOMETER POINTER 

ENSURE THE PROTECTIVE WINDOW IS 
SECURED, HAND TIGHTEN ONLY.

•  CHECK THE CABLE GLAND M25X1,5 IS 

SECURELY FITTED.

•  THE EVENT OF A MAJOR OIL LEVEL VARIATION 

OR HIGH GAS EVOLVEMENT THE FLOAT WILL 
REACH “MIN” POSITION, TRIGGERING THE 
ALARM SWITCH, IT WILL THEN BE NECESSARY 
TO BLEED OFF GAS OR ADD OIL.

WARNING

Содержание Comem RIS2

Страница 1: ...3 Safety notes on the equipment operation 2 2 Comem RIS2 3 2 1 Introduction 3 2 2 Description and functions 3 2 3 Drawings 4 2 4 General feature 4 2 5 Current 5 2 6 Wiring diagram 5 3 Installation 6 3 1 Mounting instruction 6 3 2 Installations and operating instructions 8 3 3 Instructions for topping up the level on Comem RIS2 8 3 4 Drawings 10 4 Test 11 ...

Страница 2: ...E USER SERIOUS OR FATAL INJURY CANNOT BE EXCLUDED THIS NOTES GIVE IMPORTANT OR SPECIFIC INFORMATION CONCERNING THE EQUIPMENT OR AS TO WORK WITH THE EQUIPMENT WARNING CAUTION CAUTION INSTALLATION ELECTRICAL CONNECTION AND FITTING THE DEVICE MAY ONLY BE CARRIED OUT BY QUALIFIED PERSONNEL AND ONLY IN ACCORDANCE TO THIS INSTRUCTION MANUAL IT IS RESPONSIBILITY OF THE USER TO MAKE SURE THAT THE DEVICE I...

Страница 3: ...according to the transformer manufacturer s instructions When pressure exceeds a pre set level the alarm circuit is triggered by a change over contact 100 mbar to 500 mbar With the internal pressure at least 100 mbar set the adjusting knob of the pressure switch to minimum Temperature T2 Thermostat switch Alarm The feature measures the internal oil temperature of the transformer The normal operati...

Страница 4: ...1000 h UV Ray resistance UNI ISO 4892 UNI ISO 4582 500 h Measuring range 40 C to 120 C Environment temperature 40 C to 55 C Cable connection M 25 x 1 5 Cable box EN 50005 EN 60947 7 1 IEC 947 7 1 According to standard Wire section to be used on clamp box Up to 2 5 mm2 Max rated pressure 500 mbar Electrical characteristics Double insulation All dimensions in mm ...

Страница 5: ...RESPONSIBLE COMPANY Component Drawing 2019 07 31 BASED ON DOC ID DOCUMENT KIND APPROVED ON Carlo Carollo Diego Boro Diego Boro APPROVED BY REVIEWED BY CREATED BY LAST REVISION DESCRIPTION MODIFICATA SERIGRAFIA ETICHETTA Changed label TOLLERANZE GENERALI SECONDO GENERAL TOLERANCES ACCORDING TO IS MATERIAL ETICHETTA ADESIVA Adesive label PROCESS 42 44 41 TEMP TRIPPING 34 32 31 TEMP ALARM 54 52 51 24...

Страница 6: ...8 4 mm 4 pcs packed Stainless steel M8 nuts according to UNI 5588 4 pcs packed Tighten the nuts in position 1 2 3 4 with torque nut 3 Nm to 4 Nm in a cross pattern repeat the operation following the same sequence until the suggested value 6 Nm to 8 Nm is reached Due to the deformation of the cover during lifting of the transformer an oil leak could be possible It is suggested to use covers of suit...

Страница 7: ...itches Special option double oil switches 7 TRANSFORMER COMPONENTS Oil level Temp setting alarm T2 Temp setting alarm T1 Temp setting alarm T2 Temp setting alarm T1 Oil level Oil temperature Oil temperature Oil pressure Pressure setting Oil temperature Oil temperature Oil pressure Pressure setting ...

Страница 8: ... in the chamber of the device To solve this problem it is sufficient to remove the lead seal on the lever of the tap 1 see diagram partly unscrew cap 2 slightly turn the lever of tap 1 thus releasing pressure and causing the oil level to rise until the device is completely full After operation ensure that cap 2 is closed and clean off any oil I that may have leaked out of the device When the trans...

Страница 9: ...eaded coupling provided and turn the lever to OFF position C The pump is already set to create a vacuum D To restore the oil level inside the R I S device open the lever of the tap 1 and suck with the pump 5 After this operation close the lever of the tap 1 E Release air from the pump turning the lever to ON position If the oil level reached is not sufficient repeat operations D and E Once the ope...

Страница 10: ...10 INTEGR ATED SAFET Y DEVICE INSTRUCTION MANUAL 3 Installation 3 4 Drawings All dimensions in mm ...

Страница 11: ...perature of the transformer max 150 cm3 Contact response time 0 5 seconds Allowed max magnetic field value 25 mT no intervention of Comem RIS2 According to EN 50216 3 Tightness test 1000 hours in saline saturated atmosphere UNI ISO 9227 93 NSS Tightness test against UV ageing according to UNI ISO 4892 Routine tests Before shipment each piece is also subjected to the following routine tests Tightne...

Страница 12: ...le 11 Signolo 22 36054 Montebello Vicentino VI ITALY www abb com transformercomponents The data and illustrations are not binding We reserve the right to modify the contents of this document without prior notice following technical and product developments Copyright 2020 ABB All rights reserved ...

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