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Table of contents

Warranty and general

information

Introduction

ANSI medium voltage metal-clad
digital switchgear

– 08

Ethernet network verification

– 14

Managed Ethernet switches

– 17

Interconnections

– 24

Primary testing-current sensors

– 28

Primary testing-voltage sensors

– 33

Apparatus control testing

Secondary testing of protection
relays

– 41

FT-14D Flexitest switch

– 45

Recommended troubleshooting

tools

46 Glossary

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Страница 1: ...IEC 61850 TECHNICAL GUIDE ANSI medium voltage metal clad digital switchgear Commissioning and testing guide ...

Страница 2: ......

Страница 3: ...r 07 08 Ethernet network verification 09 14 Managed Ethernet switches 15 17 Interconnections 18 24 Primary testing current sensors 25 28 Primary testing voltage sensors 29 33 Apparatus control testing 34 Secondary testing of protection relays 35 41 FT 14D Flexitest switch 42 45 Recommended troubleshooting tools 46 Glossary ...

Страница 4: ...id possible injury or death Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Warning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates that if the hazard is not avoided could result in minor or moderate injury Notice Is used to notify of practices not related to personal injury Trademarks...

Страница 5: ...upersede the detailed instructions provided for those or any other components used within the switchgear Users should consult with the specific User s Manuals and or Installation Manuals for the respective components used in their switchgear project for all details regarding testing and commissioning Photos of relay screens used in this guide may differ from actual relays used These variations sho...

Страница 6: ...onal switchgear Differences in procedures are a result of the implementation of Process bus and GOOSE functionalities and usage of sensors The traditional method of commissioning activity starts with primary injections then continues with protection relays testing apparatus functionality verification etc and ends with testing of the communication if applicable With digital switchgear commissioning...

Страница 7: ...s are in accordance with the project documentation IP address setting Check communication board setting according to documentation for example the Network Overview diagram On the protection relay LHMI go to Main Menu Configuration Communication Ethernet Rear port s IP address for example 172 16 2 1 Subnet mask for example 255 255 0 0 Network topology setting Check the network topology setting acco...

Страница 8: ...ion relay as the Backup master clock It is a matter of PTP priority setting Devices with a lower PTP priority 2 value become the first master clock Check the time synchronization status at other protection relays On the protection relay LHMI go to Main Menu Monitoring IED status Time synchronization Synch source IEEE 1588 slave Notice If both Master and Backup master clocks fails the protection re...

Страница 9: ...tup and or program the Moxa ethernet switches The instructions within the Moxa User s Manual and or Installation Manuals take precedence over all instructions within this guide Moxa EDS switches If the IP address is unknown disconnect all Ethernet cables from the switch or turn other connected Ethernet switches off After connecting a computer with the Moxa MXConfig tool installed to any port on th...

Страница 10: ...ered switch by MXconfig 11 Location of crystal ball 12 Moxa login screen Once the switch is found and displayed in the properties dialog screen click on the crystal ball Figure 11 11 12 The user friendly web based interface of Moxa switches offers the possibility of operating the device from any location in the network via a standard browser such as Mozilla Firefox or Microsoft Internet Explorer B...

Страница 11: ...ct Password under the Basic Settings 13 14 13 IP Settings information screen 14 Password setting screen After entering the correct account and password information enter the IP settings under the IP Selection menu Figure 13 section of the Main Menu on the left of the screen This will open the password setting dialog box Figure 14 ...

Страница 12: ...traffic and to let it go only where needed for example GOOSE SMV shared between protection relays should not be sent to the control system SMV should only be sent where required 16 Traffic filtering in managed Ethernet switches can be done via logical separation of the data traffic to several VLANs or via multicast MAC address filtering for ports Select VLAN Settings from the menu to open the VLAN...

Страница 13: ...COMMISSIONING AND TESTING GUIDE 13 17 18 17 Switching VLAN Global dialog 18 Switching Global dialog 19 Switching Global dialog 19 ...

Страница 14: ...networks This concludes the basic setup of the Moxa ethernet switch Consult the User s Manual and or Instruction Manual for the appropriate switch provided in the switchgear for complete and detailed instructions on how to set up program operate and maintain Moxa switches 20 20 Redundancy protocol network settings HSR Check the HSR parameters setting according to the Moxa User s Manual or Instruct...

Страница 15: ...Wiring Diagrams 21 Example of Communication diagram PE PG PI PJ CMB PE Port 1 Port 1 Port 1 Port 1 Port 1 Port 1 Port 1 Port 1 Port 1 Port 1 Port 1 Port 1 Port 1 Port 1 Port 1 Port 1 Cubicle 01 Cubicle 05 CNB P10 P16 P23 P22 P13 P3 P19 P14 P10 P15 P4 P24 P12 P6 P21 P20 P6 P2 P11 P7 P17 P9 P5 P1 Cubicle 02 Cubicle 03 Cubicle 04 PE PE PE PE PE PE PE PG PG PG PG PG PG Cubicle 10 Cubicle 07 Cubicle 09...

Страница 16: ...ect the protection relay for which you want to check the connection 22 23 22 Example of Interconnection Wiring Diagram 23 Example of Plant Structure in PCM600 If the connection between the PCM600 and protection relay is established a green tick mark is shown next to the protection relay icon Note If no programing record is available then contact the Engineering function responsible for programming...

Страница 17: ...gurable LED 25 Measurements view voltage receiver protection relay is not synchronized with the Master clock 26 Measurements view voltage receiver protection relay is synchronized with the Master clock Check the Measurements view on the voltage receiver protection relays if voltage values are not in brackets Notice Brackets indicate an invalid or a questionable measurement due to for example a tim...

Страница 18: ...d voltage sensors Introduction of CPC 100 key features Supply up to 800 A or 2000 V with max 5 kVA power output over a frequency range of 15 Hz 400 Hz or 400 A DC Supply up to 2000 A or 12 kV using external current or voltage amplifiers Current sensors Primary testing verifies the whole measurement chain including the sensor cable connections and settings of the protection relay Each current senso...

Страница 19: ...the correction factors to the actual output voltages the output voltages should be 0 5 of the values shown in the table e g for 80 A primary output voltage can be 179 1 to 180 9 mV Consideration shall also be given to the accuracy range of the primary current injection equipment 3 All values are based on 60Hz The test setup to measure the secondary output of the sensors is shown in Figure 29 ESSAI...

Страница 20: ...r or in the low voltage wiring compartment 28 28 Example of a current sensor label 29 Current sensor parameters On protection relay LHMI go to Main Menu Configuration Analog inputs Current 3I CT Primary current Application nominal current Amplitude Corr A sensor rating plate phase A Amplitude Corr B sensor rating plate phase B Amplitude Corr C sensor rating plate phase C Nominal current Primary cu...

Страница 21: ...ers not installed in the switchgear frame or restricted access to the busbar compartment This testing method does not include the influence of application such as the circuit breaker or contactor Metering cables from the primary testing device are used to make the electrical circuit between the cable and bus compartments Danger If high voltage cables are terminated to switchgear frame ensure the i...

Страница 22: ...e phase and the measured current in other phases on the protection relay LHMI Measurements view Current must be zero in all phases which are not under the primary injection test Notice Io A in Measurements view is a measured value not a calculated one On the protection relay LHMI go to Main Menu Configuration Analog inputs Current 3I CT Primary current Application nominal current Amplitude Corr A ...

Страница 23: ...ower supply in the low voltage compartment before the primary injection to avoid un wanted tripping of the circuit breaker Step 3 7 Remove the main bus compartment barrier to access the jump bus from the top of the breaker If Is limiters are installed make sure they will not trip your circuit breaker for example by disconnecting them from the tripping circuit Step 4 7 In the cable compartment conn...

Страница 24: ...tection functions trip the signal block Tripping coil supervision function 39 39 Measurements view Notice Io A in Measurements view is a measured value not a calculated one NOTICE NOTICE Step 7 7 After testing of all 3 phases install the main bus compartment barrier Step 5 7 Inject current equal to the application nominal current or equal to the maximal current supported by the primary testing dev...

Страница 25: ...sted Since voltage sensors are linear in performance it is not necessary to test all primary inputs If the tests are within required ranges for one input they will be in range for all inputs The chart below shows what the output voltage should be based on the primary voltage used The acceptable output range is 6 0 for 2 of rated primary voltage or 5 0 of the remaining target values shown on the ch...

Страница 26: ...the noise in the input signal to be ignored Read more details in the technical manual of the protection relay Table 5 Voltage metering accuracy Characteristic Value Operation accuracy Depending on the frequency of the measured voltage fn 2 Hz 0 5 or 0 002 Un at voltages in range 0 01 1 15 Un Voltage sensor installed in the cable compartment Step 1 7 Verify sensor parameters set in the protection r...

Страница 27: ...ied between phase 1 and the ground then the protection relay shows U U and U 0 Voltage sensor installed on main bus Step 1 8 Verify sensor parameters set in the protection relay with sensor rating plates found on the sensors These may be found on the circuit breaker compartment door or in the low voltage wiring compartment WARNING 42 Test setup for voltage sensors installed in the cable compartmen...

Страница 28: ...he voltage value must be identical with the voltage sender protection relay and without brackets around the value Since the protection relay is reporting phase to phase voltages two identical measurements will appear on the display For example if voltage is applied between phase 1 and the ground then the protection relay shows U U and U 0 Step 7 8 Inject voltage higher than 1 of the primary nomina...

Страница 29: ... 1 7 Move the circuit breaker into the test position and close it Check the circuit breaker status on the protection relay LHMI IA 0 A IB 0 A IC 0 A IG 0 0 A VAB 0 0 kV VBC 0 0 kV VCA 0 0 kV 3P 0 kW 3Q 0 kVAr Step 2 7 Check the impossibility of inserting the circuit breaker into service when it is closed Step 3 7 Open the circuit breaker Check the circuit breaker status on the protection relay LHM...

Страница 30: ...VAr Step 7 7 Check the impossibility of isolating the circuit breaker from service when it is closed Circuit breaker failure protection CBFP When included in the protection and control schemes the protection relay supervise trip command is processed by the Circuit breaker in the expected tripping time For medium voltage the application usually uses a time delay of 300 ms In case of a delay the pro...

Страница 31: ...ection relay LHMI tested feeder go to Main Menu Test IED test Test mode Normal mode The ready LED is flashing when the protection relay is in the test mode Step 9 10 Repeat steps 3 to 8 for all feeders Step 10 10 On the protection relay LHMI upstream breaker receiving CBFP trip command go to Main Menu Test IED test Test mode Normal mode The ready LED is steady ON The Incomer and Bus tie circuit br...

Страница 32: ...On the protection relay LHMI tested feeder go to Main Menu Test Function tests Current protection PHIPTOC1 Activate START Step 1 10 Move all circuit breaker trucks into the service position in the relative section Check all the circuit breakers status on the protection relay LHMIs IA 0A IB 0A IC 0A IG 0 0A VAB 0 00kV VBC 0 00kV VCA 0 00kV 3P 0kW 3Q 0kVAr 61 Step 2 10 On the protection relay LHMI u...

Страница 33: ...ection relay LHMI tested feeder go to Main Menu Test IED tests Test mode Normal mode The ready LED is steady ON 65 66 67 64 Activating blocking mode 65 Deactivating START signal 66 Deactivating blocking mode 67 Entering test mode Step 9 10 Repeat steps 3 to 8 for all feeders Step 10 10 On the protection relay LHMI upstream circuit breaker go to Main Menu Test IED test Test mode Test off Step 5 10 ...

Страница 34: ...ommend testing protection relay metering functionality U I P cos φ E as a part of secondary injections To get the best performance of the protection relays simulate a real network by means of running two sequences Pre fault for at least 1 second and Fault Notice Testers for secondary injections do not support the amplitude and phase angle correction factors of sensors Therefore it is recommended t...

Страница 35: ...pening the low voltage compartment door FT 14D test switch A digital test switch is used for efficient testing of a protection and control relay with sensor inputs Each FT 14D switch takes 3 phase current and voltage sensor inputs with a separate input for ground CT connection A typical connection diagram is shown below 70 70 Typical FT 14D connection diagram 71 FT 14D front view and rear view 71 ...

Страница 36: ...rmal operation For testing the switch blades are opened to access the switch jaw 72 Low Voltage Compartment door of SafeGear with FT 14D digital flexitest switch 73 FT 14 separate source test plug and test harness 74 The testing only one phase testing setup is shown in the picture 72 73 74 Notice Due to the low energy sensing during system operation it is important not to touch the open or closed ...

Страница 37: ...cron technical documentation An alternative solution for pure 50 or 60 Hz sine wave simulation is to define a linear current sensor instead of the Rogowski current sensor Low level output signals up to 7 07 Vrms are then available 80 A 0 180 V maximum simulated current is 3 770 A 50 60 Hz Test setup for Omicron 3 phases Low level outputs of the CMC tester for example CMC 850 CMC 356 CMC 256plus CM...

Страница 38: ...ical source Simulate voltage on the voltage sensor input via the front voltage output U4 N U4 Un 3 77 78 79 77 1 phase test setup for the Omicron tester 78 Connecting cable with RJ45 connector and banana contacts 79 Setting of high voltage analog outputs in the Test Universe program Step 2 3 Omicron tester is connected via connecting cable terminated with banana connectors and RJ45 connector on th...

Страница 39: ...apter is usually connected to the protection relay through FT 14D test switches via connecting shielded cables terminated with RJ45 connectors If the FT 14D test switches are not installed then the test adapter is connected directly to the protection relay via connecting shielded cables terminated with RJ45 connectors Maximum low level output from the Megger tester is 40 V at 50 60 Hz 80 A 0 180 V...

Страница 40: ...nd RJ45 connector on the other one end to the ESSAILEC test block or directly to the protection relay if the ESSAILEC test block is not installed Wires for the voltage sensor are connected to the Uref output as Phase Earth voltage Wires for the current sensor are connected to the UL1 UL2 voltage output Notice Figure 84 Connecting cable with RJ45 connector and banana contacts can be ordered separat...

Страница 41: ...NING AND TESTING GUIDE 41 87 88 86 Setting of high voltage analog outputs in the Megger configuration program 87 Setting of high voltage analog outputs in the Megger configuration program 88 Measurements view 86 ...

Страница 42: ...A Synthesizer provides a Single Line Diagram like a SCADA display that displays the substation elements simulated and real devices It also offers a tree structure which displays the contents of the real and simulated devices ITT SA Synthesizer is able to synthesize GOOSE and MMS traffic A client such as SCADA perceives no difference between being connected to a real IED or a simulated one The simu...

Страница 43: ...liant IED The tool s various functions allow efficient testing of the IED application and isolate the root cause of system communication problems This significantly reduces testing and commissioning time 91 IED ITT600 Configure testing environment Substation automation system scd Process interface Process interface Process bus Station bus Analyze Visualize Browse Compare Simulate 91 The main use c...

Страница 44: ...96 This enables faster debugging and comprehension of distributed application logic using GOOSE The Oscilloscope view shows current and voltage trends allowing the user to inspect the content of each SMV packet 92 One IED on each side is selected to be compared 93 Red indicates that configuration revision check is fine 94 indicates that the check failed 95 Bad quality of signals Invalid Questionab...

Страница 45: ...ue for value 0 Red for value 1 Black indicating no status for any other values Analog signals are set to the green color 98 GridEx IEC 61850 test tool GridEx is the test tool for IEC 61850 GOOSE SMV network troubleshooting and maintenance manufactured by FMTP no computer is needed Refer to www fmtppower com for additional information 100 99 System in remote System in local SELF_IN_REMOTE PARTNER_I...

Страница 46: ...f Electrical and Electronics Engineers The IEEE standard groups defined the PTP and Power profile IEEE 1588 Standard for Precision Clock Synchronization Proto col for Networked Measurement and Control Systems IP Internet Protocol ITT Integrated Testing Toolbox for efficient testing and commissioning of IEC 61850 based Substation Automation Systems I O Input Output LAN Local area network LBBP Logic...

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Страница 48: ...d correct it makes no representations or warranties of any kind express or implied about the completeness accuracy reliability suitability or availability with respect to the information products services or related graphics contained in the document for any purpose Any reliance placed on such information is therefore strictly at your own risk ABB reserves the right to discontinue any product or s...

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