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Note:
When the internal EMC filter is disconnected, the IGBT supply module is not EMC
compatible.
WARNING!
If a supply module whose varistors are not disconnected is installed on an IT
system (an ungrounded power system or a high resistance grounded [over
30 ohms] power system), the system is connected to earth potential through
the varistors of the supply module. This may cause danger or damage the
supply module.
If a supply module whose varistors are not disconnected is installed on a corner
grounded TN system, the supply module will be damaged.
4.
Fasten the two cable clamp plates included in the supply module, one at the top, one
at the bottom. The clamp plates are identical. Using the cable clamp plates will provide
better EMC compliance, as well as act as a strain relief for the power cables.
5.
Strip the power cables so that the shields are bare at the cable clamps.
6.
Twist the ends of the cable shield wires into pigtails.
7.
Strip the ends of the phase conductors.
8.
Connect the phase conductors to the input terminals of the main switch-disconnector
[Q1]. For the tightening torques, see
Cabinet design and construction instructions for
ACS880 multidrive modules
(3AUA0000107668 [English]).
9.
Connect the output terminals of the main switch-disconnector [Q1] to the main contactor
[Q2] input terminals.
10. Connect the contactor [Q2] output terminals to the WFU-xx LCL filter module input
terminals (L1/L2/L3). See section
Connecting the WBCA adapter to the LCL filter (frames
.
11. Connect the phase conductors of the WFU-xx LCL filter module output terminals
(U2/V2/W2) to the phase conductors of the AC input terminals (U2/V2/W2) of the IGBT
supply module. See section
Connecting WFU-xx LCL filter module (frames
12. Connect the phase conductors of the DC output cable to the UDC+ and UDC- terminals
of the IGBT supply module.
Connect the resistor cable conductors (if present) to the R+ and R- terminals.
With frames R3i or R4i, attach the screw terminal lugs included to the conductors first.
Crimp lugs can be used instead of the screw lugs.
13. Tighten the cable clamps onto the bare cable shields.
14. Crimp a cable lug onto each shield pigtail. Fasten the lugs to ground terminals.
Note:
Make a compromise between the length of the pigtail and the length of unshielded
phase conductors as both should ideally be as short as possible.
15. Cover visible bare shield and pigtail with insulating tape.
16. With frames R3i or R4i, cut suitable slots on the edges of the connector covers to
accommodate the AC and DC cables. Refit the covers. (Tighten the screws to 3 N·m
[25 lbf·in]).
17. Secure the cables outside the unit mechanically.
18. Ground the other end of the input power cable shield or PE conductor(s) at the distribution
board.
19. Connect the module DC busbars into the cabinet common DC busbars.
Electrical installation 119
11
Содержание ACS880-204
Страница 1: ... ABB INDUSTRIAL DRIVES ACS880 204 IGBT supply modules Hardware manual ...
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Страница 48: ...48 ...
Страница 62: ...Kits for R1i R4i modules 62 Cabinet construction ...
Страница 63: ...Example 1 Cabinet construction 63 ...
Страница 64: ...Example 2 64 Cabinet construction ...
Страница 66: ...Kits for R6i module in 600 mm Rittal VX25 enclosure 66 Cabinet construction ...
Страница 67: ...Stage 1 Installation of common parts Cabinet construction 67 ...
Страница 68: ...Stage 2 Rittal supports installation 68 Cabinet construction ...
Страница 69: ...Stage 3 DC kit installation Cabinet construction 69 ...
Страница 70: ...Stage 4 Switching and charging installation 70 Cabinet construction ...
Страница 71: ...Stage 5 AC supply varistor board location and EMC shield examples Cabinet construction 71 ...
Страница 72: ...Stage 6 Module installation parts 72 Cabinet construction ...
Страница 73: ...Stage 7 Cabling example for main cabling charging cabling and ground cabling Cabinet construction 73 ...
Страница 74: ...Stage 8 Shroud installation parts 74 Cabinet construction ...
Страница 76: ...Kits for R8i module in 600 mm Rittal VX25 enclosure 76 Cabinet construction ...
Страница 77: ...Stage 1 Installation of common parts Cabinet construction 77 ...
Страница 78: ...Stage 2 Module installation parts 78 Cabinet construction ...
Страница 79: ...Stage 3 BLCL AC busbars and quick connectors Cabinet construction 79 ...
Страница 80: ...Stage 4 DC connection 80 Cabinet construction ...
Страница 81: ...Stage 5 Common mode filter busbars and DC connection flanges Cabinet construction 81 ...
Страница 82: ...Stage 6 BLCL AC connection 82 Cabinet construction ...
Страница 83: ...Stage 7 Shroud installation parts Cabinet construction 83 ...
Страница 84: ...Stage 8 Module installation 84 Cabinet construction ...
Страница 86: ...86 Cabinet construction ...
Страница 88: ...Kits for 2 R8i modules in 1000 mm Rittal VX25 enclosure 88 Cabinet construction ...
Страница 89: ...Stage 1 Installation of common parts Cabinet construction 89 ...
Страница 90: ...Stage 2 Module installation parts 90 Cabinet construction ...
Страница 91: ...Stage 3 Rear AC busbars and quick connectors Cabinet construction 91 ...
Страница 92: ...Stage 4 BLCL AC busbars and AC flanges 92 Cabinet construction ...
Страница 93: ...Stage 5 DC connection Cabinet construction 93 ...
Страница 94: ...Stage 6 Common mode filter busbars and DC connection flanges 94 Cabinet construction ...
Страница 95: ...Stage 7 Shroud installation parts Cabinet construction 95 ...
Страница 96: ...Stage 8 Modules installation 96 Cabinet construction ...
Страница 98: ...98 Cabinet construction ...
Страница 100: ...Kits for 3 R8i modules in 1600 mm Rittal VX25 enclosure 100 Cabinet construction ...
Страница 101: ...Stage 1 Installation of common parts Cabinet construction 101 ...
Страница 102: ...Stage 2 Module installation parts 102 Cabinet construction ...
Страница 103: ...Stage 3 BLCL rear AC busbars and quick connectors Cabinet construction 103 ...
Страница 104: ...Stage 4 BLCL top AC busbars and AC flanges 104 Cabinet construction ...
Страница 105: ...Stage 5 DC connection Cabinet construction 105 ...
Страница 106: ...Stage 6 Common mode filter busbars and DC connection flanges 106 Cabinet construction ...
Страница 107: ...Stage 7 Shroud installation parts Cabinet construction 107 ...
Страница 108: ...Stage 8 Modules installation 108 Cabinet construction ...
Страница 110: ...110 Cabinet construction ...
Страница 127: ...6 AC input of the LCL filter module BLCL 1x x BLCL 2x x BLCL 2x x Electrical installation 127 11 ...
Страница 129: ...BLCL 2x x a b Electrical installation 129 11 ...
Страница 134: ...WFU 11 134 Electrical installation ...
Страница 135: ...WFU 21 and WFU 22 Electrical installation 135 11 ...
Страница 136: ...ALCL 05 5 136 Electrical installation ...
Страница 137: ...BLCL Electrical installation 137 11 ...
Страница 138: ...138 Electrical installation ...
Страница 146: ...146 ...
Страница 154: ...154 ...
Страница 166: ...4 5 6 7 8 6 10 10 166 Maintenance ...
Страница 169: ...12 Install and tighten the two M4 12 T20 screws 10 11 12 Maintenance 169 ...
Страница 177: ...4 3 5 6 7 Maintenance 177 ...
Страница 178: ...8 9 11 178 Maintenance ...
Страница 181: ...5 8 6 7 Maintenance 181 ...
Страница 183: ...5 5 6 6 7 7 Maintenance 183 ...
Страница 184: ...8 9 9 184 Maintenance ...
Страница 185: ...10 11 12 Maintenance 185 ...
Страница 188: ...5 6 7 4 8 188 Maintenance ...
Страница 270: ...270 ...
Страница 298: ...298 ...
Страница 310: ...310 ...
Страница 312: ...IGBT supply module frame R1i 312 Dimension drawings ...
Страница 313: ...IGBT supply module frame R2i Dimension drawings 313 ...
Страница 314: ...IGBT supply module frame R3i 314 Dimension drawings ...
Страница 315: ...IGBT supply module frame R4i Dimension drawings 315 ...
Страница 316: ...IGBT supply module frame R6i 316 Dimension drawings ...
Страница 317: ...IGBT supply module frame R8i Dimension drawings 317 ...
Страница 318: ...318 Dimension drawings ...
Страница 319: ...Quick connectors of IGBT supply module frame R8i Dimension drawings 319 ...
Страница 320: ...LCL filter module filter for frames R1i and R2i 320 Dimension drawings ...
Страница 322: ...LCL filter module filter for frames R3i and R4i 322 Dimension drawings ...
Страница 323: ...LCL filter module filter for frame R6i Dimension drawings 323 ...
Страница 324: ...LCL filter module filter for frame 1 R8i 324 Dimension drawings ...
Страница 325: ...LCL filter module filter for frame R8i multiples Dimension drawings 325 ...
Страница 326: ...WBCA 01 326 Dimension drawings ...
Страница 327: ...WBCA 11 Dimension drawings 327 ...
Страница 328: ...WBCA 21 328 Dimension drawings ...
Страница 329: ...Quick connector Dimension drawings 329 ...
Страница 330: ...Main switch disconnector R1i R4i OS160GD03 IEC www abb com Dimensions in mm 1 mm 0 0394 in 330 Dimension drawings ...
Страница 331: ...OT160E3 UL CSA Dimension drawings 331 ...
Страница 333: ...OS400J03 UL CSA Dimension drawings 333 ...
Страница 335: ...OT2000E12 IEC 472 5 145 9 376 4 Dimensions in mm 1 mm 0 0394 in www abb com Dimension drawings 335 ...
Страница 336: ...OT1250E12 IEC 146 324 0 306 0 Dimensions in mm 1 mm 0 0394 in www abb com 336 Dimension drawings ...
Страница 338: ...Main contactor R1i R4i AF09 30 10 13 IEC UL CSA 338 Dimension drawings ...
Страница 350: ...Resistors CBH 215 C H 414 5R0 196 0 2 7 72 0 08 215 2 8 46 0 08 5 3 0 21 6 0 60 2 36 350 Dimension drawings ...
Страница 353: ...AC fuses R1i R4i 170M1559D 170M1562D 170M1565D 170M1566D 170M1569D IEC Dimension drawings 353 ...
Страница 368: ...BCU control unit 368 Dimension drawings ...
Страница 371: ...Ramp Dimension drawings 371 ...
Страница 372: ...372 Dimension drawings ...
Страница 373: ...CVAR board 100 80 110 130 28 3 Common mode filter Dimension drawings 373 ...
Страница 374: ...RFI filter and related accessories RFI filter 374 Dimension drawings ...
Страница 375: ... Oval toroid kit Dimension drawings 375 ...
Страница 376: ... Oval toroid 376 Dimension drawings ...
Страница 391: ...Example circuit diagrams 391 ...