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Further information

Find your nearest Service Station on our
website (see “Find your nearest Service
Station”).

Find and download the Operation Manual of
your product on our website (see “Operation
Manuals“).

Operation Manual /

Contact information

ABB

Switzerland Ltd, Turbocharging

Bruggerstrasse 71 a
CH-5401 Baden/ Switzerland
Phone:  +41 58 585 7777
Fax:   +41 58 585 5144
E-mail:  [email protected]

www.abb.com/turbocharging

Visit our website by
scanning the QR code.

HZTL455311P0002

Содержание A100-L Series

Страница 1: ...ed to the engine correctly and without any health and safety risks Target group The assembly instructions are intended for engineers and mechanics responsible for fitting the turbocharger on the engin...

Страница 2: ......

Страница 3: ...2 1 3 Symbols definitions 2 1 4 Definition of warning caution note 3 1 5 Definition of mandatory signs 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting of loads 6 2 3 Occupational safety 7 3 Weight and tra...

Страница 4: ...gine Basic mechanical training is a prerequisite All persons who are involved in the transportation and installation of the turbocharger have read and understood the assembly instructions 1 3 Symbols...

Страница 5: ...ging 1 4 Definition of warning caution note WARNING Definition of Warning Non compliance or inaccurate compliance with working or operating in structions indicated by this symbol and the word WARNING...

Страница 6: ...able 2 Personal protective equipment to be worn specific to the respective task Definition of pictograms The following pictograms can occur in this document These point out actions that must be taken...

Страница 7: ...are caused by the operating equipment used or supplies and materials are a consequence of insufficient compliance with safety instructions All of the instructions contained within this chapter must b...

Страница 8: ...o the correct attachment of loads on the crane hook u People must not stand beneath suspended loads Wear safety gloves to protect against mechanical hazards Wear safety helmet Fig 1 Attachment of load...

Страница 9: ...have received instruction or train ing Wear safety footwear to protect against mechanical hazard and risk of fall ing Wear protective clothing WARNING Risk of falling When working on the turbocharger...

Страница 10: ...ught alone Contact with rotating parts can cause severe injury u Secure rotor against turning WARNING Mechanical hazard Severe injuries to personnel or fatal accidents can be caused by mechanical infl...

Страница 11: ...ealth Flammable and combustible oper ating materials and supplies can catch fire or resulting vapours can lead to an explosion u Do not breathe in these substances and avoid contact with the skin u En...

Страница 12: ...e used for removing installing and transport ing the turbocharger The weight specified below applies to the heaviest variant possible Depending on the specification the weight specified on the rating...

Страница 13: ...arger 4 1 Placing the turbocharger on the bracket Fig 4 Placing the turbocharger u Remove covers from the oil connections u Align turbocharger and place on engine bracket u Tighten the fixing screws S...

Страница 14: ...compressor end a height of turbocharger foot a Dimension a turbine end a height of turbocharger foot F spacer sleeve D Dimension b Hole in bracket Dimension c Thread length 1 5 x nominal thread diame...

Страница 15: ...7 3100 Table 6 Tightening torques foot screws Angle controlled tightening Product Thread size Height a foot mm Pre tightening torque Nm Tightening angle height a DEG Additional tightening angle for ev...

Страница 16: ...of the Hazardous Substances Ordinance Nevertheless the following points are to be observed when handling VCIs u Observe specifications in the safety data sheet u Ensure good room ventilation u Do not...

Страница 17: ...ocharger must be inspected by an ABB Turbocharging Service Station and repacked u Inspect the package for damage If the package is damaged the turbocharger must be in spected by an ABB Turbocharging S...

Страница 18: ...nual The Operation Manual for the turbocharger with the relevant serial number is available online on our website www abb com turbocharging Fig 9 Serial number of the turbocharger on the rating plate...

Страница 19: ...Assembly Instructions A100 L 6 Further information Copyright 2020 ABB All rights reserved HZTL455311P0002_EN Rev A July 2020 Fig 10 Finding the Operation Manual online Page 17 17...

Страница 20: ...roduct on our website see Operation Manuals Copyright 2020 ABB All rights reserved Operation Manual Contact information ABB Switzerland Ltd Turbocharging Bruggerstrasse 71 a CH 5401 Baden Switzerland...