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Introduction to the supplement   7

1

Introduction to the 

supplement

Contents of this chapter

This chapter describes the supplement.

Applicability

This supplement applies to ACS880-01 drive with flange mounting kits (option 
+C135).

Target audience

This supplement is intended for people who plan the installation and install the drive 
with the flange mounting kit. Read the supplement before you work on the drive. You 
are expected to know the fundamentals of electricity, wiring, electrical components 
and electrical schematic symbols.

The supplement is written for readers worldwide. Both SI and imperial units are 
shown.

Purpose of the supplement

This supplement tells you how to install the drive mechanically onto an opening in a 
mounting plate with the flange mounting kit.

Содержание 3AXD50000018602

Страница 1: ... ABB DRIVES ACS880 01 C135 drives with flange mounting kit Supplement ...

Страница 2: ... ...

Страница 3: ...ACS880 01 C135 drives with flange mounting kit Supplement 3AXD50000349814 Rev A EN EFFECTIVE 2019 04 16 2019 ABB Oy All Rights Reserved Table of contents 3 Mechanical installation ...

Страница 4: ......

Страница 5: ...odes 12 3 Mechanical installation Contents of this chapter 13 Safety 13 Examining the installation site 14 Additional requirements for cabinet installations 14 Required tools 14 Moving the drive 14 Unpacking and examining the delivery 14 Transport package contents 14 Frames R1 to R5 15 Frames R6 to R9 16 Flange mounting kit package contents 17 Frames R1 to R3 17 Frames R4 to R5 18 Frames R6 to R9 ...

Страница 6: ...ening dimensions 54 Frame R5 55 Attaching points and opening dimensions 57 Frame R6 58 Attaching points and opening dimensions 60 Frame R7 61 Attaching points and opening dimensions 63 Frame R8 64 Attaching points and opening dimensions 66 Frame R9 67 Attaching points and opening dimensions 69 5 Mounting examples Contents of this chapter 71 Frame R1 72 Frame R2 75 Frame R3 78 Frame R4 81 Frame R5 ...

Страница 7: ...o plan the installation and install the drive with the flange mounting kit Read the supplement before you work on the drive You are expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols The supplement is written for readers worldwide Both SI and imperial units are shown Purpose of the supplement This supplement tells you how to install the d...

Страница 8: ...s with flange mounting kit supplement 3AXD50000349814 ACS880 01 C135 frames R1 to R3 flange mounting kit quick installation guide 3AXD50000026158 ACS880 01 C135 frames R4 to R5 flange mounting kit quick installation guide 3AXD50000026159 ACS880 01 C135 ACS580 01 C135 ACH580 01 C135 and ACQ580 01 C135 frames R6 to R9 flange mounting kit quick installation guide 3AXD50000019099 ACS880 01 hardware ma...

Страница 9: ...ing the drive onto a mounting plate The heat sink of the drive can be located in the cooling air channel and the front part on the other side of the mounting plate The drive cable box and IP55 UL Type 12 front cover are compatible with the flange mounting kit Layout and mounting position The flange mounted drive is installed in a tilted or an upright position depending on the drive type ...

Страница 10: ...escription Tilted position R1 to R5 1 Mounting plate 2 Top flange bracket 3 Lifting hole 4 Side flange bracket 5 Cable shelf 6 Bottom flange bracket 7 Drive heat sink in the cooling air channel 1 3 4 7 2 4 3 5 3 3 6 ...

Страница 11: ...L Open Type IP55 UL Type 12 P940 IP20 UL Open Type IP20 UL Open Type IP55 UL Type 12 P944 IP20 UL Open Type IP20 UL Open Type IP55 UL Type 12 B056 IP55 UL Type 12 IP20 UL Open Type IP55 UL Type 12 1 Hood in the cooling air channel required for UL Type 12 2 Top flange bracket 3 Mounting plate 4 Lifting hole 5 Drive heat sink in the cooling air channel 6 Side flange bracket 7 Drive front side 8 Bott...

Страница 12: ... flange retrofit kit is compatible only with drives that have been produced after 2016 01 01 Frame size Special requirement R1 Insert sealing plug R2 R3 R4 Insert sealing plug and attach sealing tapes R5 Frame size Ordering code R1 3AXD50000024175 R2 3AXD50000024176 R3 3AXD50000024177 R4 3AXD50000027190 R5 3AXD50000018602 R6 3AXD50000018852 R7 3AXD50000018853 R8 3AXD50000018854 R9 3AXD50000018855 ...

Страница 13: ...general safety instructions in the hardware manual and the task specific instructions in this supplement Wear protective gloves and long sleeves Some parts have sharp edges WARNING For frame sizes R6 to R9 Use the lifting eyes of the drive when you lift the drive Do not tilt the drive The drive is heavy and its center of gravity is high An overturning drive can cause physical injury ...

Страница 14: ... section Free space requirements on page 20 and Dimensions weights and free space requirements in the hardware manual Additional requirements for cabinet installations Make sure that the cooling air gratings of the drive will not be covered Make sure that the required cooling air change is achieved In a totally closed cabinet with no forced ventilation a fan for circulating the air inside the cabi...

Страница 15: ...the cushions 6 7 Lift the cardboard sleeve 5 Lift the drive 8 Item Description Item Description 1 Straps 5 Cardboard sleeve 2 Printed manuals and quick guides manuals CD and multilingual residual voltage warning stickers 6 7 Cushions 3 Cardboard cover 8 Drive with factory installed options 4 Flange mounting kit 9 Cardboard tray 8 3 4 5 9 7 6 1 2 ...

Страница 16: ...ach lifting hooks to the lifting eyes of the drive 5 Lift the drive with a hoist Item Description Item Description 1 Straps 5 Drive with factory installed options 2 Cardboard cover 6 Pallet stopper 3 Flange mounting kit 7 Pallet tray 4 Cardboard sleeve 8 Printed manuals and quick guides manuals CD and multilingual residual voltage warning stickers 5 3 2 4 6 7 1 8 ...

Страница 17: ...r Kalei nuts for the M6 screws 1 Quick guide 2 Cable shelf 3 Top bracket 4 Grounding plate 5 Bottom bracket 6 Side brackets 7 Cardboard tray 8 Top cardboard cover 9 Option kit package label 10 Mounting template 11 Screw package M5 nut 4 pcs M6 nut 17 pcs M5 20 screw 4 pcs M6 25 screw 10 pcs M5 25 T20 screw 1 pcs M5 50 T20 2 pcs 12 Sealing plug 13 Sealing plate 14 Tightening brackets 15 Bottom U br...

Страница 18: ... 3 Bottom bracket 4 Top bracket 5 Side brackets 6 Cardboard tray 7 Sealing plug 8 Top cardboard cover 9 Option kit package label 10 Screw package M6 nut 14 pcs M6 20 screw 2 pcs M6 25 screw 13 pcs M6 10 T30 screw R4 6 pcs R5 8 pcs 11 Hood required for UL Type 12 12 Tightening bracket 13 Cable shelf 14 Sealing tapes 8 10 2 1 9 5 4 3 12 6 13 11 7 14 ...

Страница 19: ...ing plate An example template is shown below The delivery does not include the Rivet or Kalei nuts for the M6 screws 1 Quick guide 2 Mounting template 3 Top bracket 4 Bottom bracket 5 Side brackets 6 Top cardboard cover 7 Option kit package label 8 Screw package M6 nut 11 pcs M6 10 T30 12 pcs M6 25 T25 R6 R8 16 pcs R9 18 pcs 9 Hood required for UL Type 12 10 Cardboard tray 8 2 1 7 5 3 4 6 9 10 ...

Страница 20: ...al installation Installing the drive Free space requirements The flange mounted drives can be installed side by side Free space requirements above and below the drive are shown below 200 mm 7 87 in 300 mm 11 81 in ...

Страница 21: ...hanical installation 21 Installing drives above one another Make sure that the outlet cooling air flows away from the drive above 200 mm 7 87 in 120 mm 4 72 in 120 mm 4 72 in 300 mm 11 81 in 250 mm 9 84 in ...

Страница 22: ...22 Mechanical installation Installation procedure Frames R1 to R3 1 To remove the fan assembly push the retaining clip with a flat screwdriver Lift the assembly up ...

Страница 23: ...Mechanical installation 23 2 Insert the sealing plug to the hole shown in the figure 3 Reinstall the fan assembly in reverse order ...

Страница 24: ...24 Mechanical installation 4 Attach the top and bottom U brackets to the drive 4 M5 nut 6 N m ...

Страница 25: ... U brackets with four M6 nuts Then attach the tightening brackets b to the both ends with four M5 20 screws Last attach the sealing plate c to the bottom of the drive with two M5 50 screws T20 4 M6 nut 10 N m 4 M5 20 screw 6 N m 2 M5 50 screw T20 6 N m a a b a nut b screw c screw b c ...

Страница 26: ...26 Mechanical installation 6 Attach the top and bottom brackets to the side brackets 8 M6 nut 10 N m ...

Страница 27: ...nding plate d onto the alignment pins of the bottom bracket and attach it to the drive with one M5 25 screw T20 and three M6 nuts Then attach the cable shelf e to the bottom bracket with two M6 nuts 5 M6 nut 10 N m 1 M5 25 screw T20 6 N m d e d ...

Страница 28: ...e required opening in the mounting plate Attach the mounting template from the flange mounting kit package onto the mounting plate Make the opening and drill the holes for the mounting screws Consider the hole size for the Rivet or Kalei nuts not included in the delivery Remove the mounting template ...

Страница 29: ...ical installation 29 9 Attach chains to the drive lifting holes and lift the drive with a lifting device onto the opening in the mounting plate 10 Attach the bottom bracket with one screw 1 M6 25 screw 10 N m ...

Страница 30: ...30 Mechanical installation 11 Attach the top bracket with one screw 12 Attach the rest of the mounting screws Remove the chains 1 M6 25 screw 10 N m 8 M6 2 screw 10 N m ...

Страница 31: ...lation 31 Frames R4 to R5 1 To remove the fan assembly lift the fan mounting plate up from the front edge Unplug the fan power supply wires Lift the assembly off 2 Insert the sealing plug to the hole shown in the figure ...

Страница 32: ...32 Mechanical installation 3 Reinstall the fan assembly in reverse order 4 Attach the sealing tapes on both sides of the drive ...

Страница 33: ...s to the drive Note that R4 has 6 screws for attaching the side brackets while R5 has 8 screws 6 Attach the bottom bracket and the tightening bracket to the side brackets R4 6 M6 10 screw T30 R5 8 M6 10 screw T30 8 N m 4 M6 nut 10 N m 2 M6 20 screw 6 N m ...

Страница 34: ...34 Mechanical installation 7 Attach the top bracket to the side brackets 8 Attach the cable shelf to the bottom bracket 4 M6 nut 10 N m 3 M6 nut 10 N m ...

Страница 35: ...e required opening in the mounting plate Attach the mounting template from the flange mounting kit package onto the mounting plate Make the opening and drill the holes for the mounting screws Consider the hole size for the Rivet or Kalei nuts not included in the delivery Remove the mounting template ...

Страница 36: ...36 Mechanical installation 10 UL Type 12 installation only Attach the hood to the cooling channel 3 M6 nut Back View from top 10 N m Back Front Back Back View from bottom Front ...

Страница 37: ...ical installation 37 11 Attach chains to the lifting holes of the flange and lift the drive with a lifting device onto the opening in the mounting plate 12 Attach the top bracket with one screw 1 M6 25 10 N m ...

Страница 38: ...38 Mechanical installation 13 Attach the bottom bracket with one screw 14 Attach the rest of the mounting screws Remove the chains 1 M6 25 10 N m 12 M6 25 10 N m ...

Страница 39: ...Mechanical installation 39 For instructions on installing an auxiliary cooling fan to drives with front cover on see chapter Maintenance in the hardware manual ...

Страница 40: ...40 Mechanical installation Frames R6 to R9 1 Attach the side brackets of the flange to the drive 2 Attach the top and bottom brackets H IW 5 LJ K W 12 M6 10 T30 6 N m 8 M6 nut 6 N m ...

Страница 41: ...e required opening in the mounting plate Attach the mounting template from the flange mounting kit package onto the mounting plate Make the opening and drill the holes for the mounting screws Consider the hole size for the Rivet or Kalei nuts not included in the delivery Remove the mounting template ...

Страница 42: ...lation only Attach the hood to the cooling channel 5 Attach chains to the lifting holes of the flange and lift the drive with a lifting device onto the opening in the mounting plate 3 M6 nut 6 N m Back View from top Back Front Back View from bottom ...

Страница 43: ...Mechanical installation 43 6 Attach the bottom bracket with one screw 7 Attach the top bracket with one screw 1 M6 25 6 N m 1 M6 25 6 N m ...

Страница 44: ...44 Mechanical installation 8 Attach the rest of the mounting screws Remove the chains R6 R8 14 M6 25 6 N m R9 16 M6 25 6 N m ...

Страница 45: ...45 4 Dimension drawings Contents of this chapter This chapter contains the dimension drawings of the flange mounting kits and required openings in the mounting plate For the dimensions of the drive see the hardware manual ...

Страница 46: ...46 Dimension drawings Frame R1 3AXD50000024531 ...

Страница 47: ...Dimension drawings 47 Attaching points and opening dimensions 3AXD50000024858 ...

Страница 48: ...48 Dimension drawings Frame R2 3AXD50000024532 ...

Страница 49: ...Dimension drawings 49 Attaching points and opening dimensions 3AXD50000024859 ...

Страница 50: ...50 Dimension drawings Frame R3 3AXD50000024533 ...

Страница 51: ...Dimension drawings 51 Attaching points and opening dimensions 3AXD50000024860 ...

Страница 52: ...52 Dimension drawings Frame R4 3AXD50000030170 ...

Страница 53: ...Dimension drawings 53 3AXD50000030170 Hood is needed for UL Type 12 installation only ...

Страница 54: ...54 Dimension drawings Attaching points and opening dimensions 3AXD50000027190 ...

Страница 55: ...Dimension drawings 55 Frame R5 3AXD50000027088 ...

Страница 56: ...56 Dimension drawings 3AXD50000027088 Hood is needed for UL Type 12 installation only ...

Страница 57: ...Dimension drawings 57 Attaching points and opening dimensions 3AXD50000018602 ...

Страница 58: ...58 Dimension drawings Frame R6 3AXD50000021919 ...

Страница 59: ...Dimension drawings 59 Hood is needed for UL Type 12 installation only 3AXD50000021919 ...

Страница 60: ...60 Dimension drawings Attaching points and opening dimensions 3AXD50000019323 ...

Страница 61: ...Dimension drawings 61 Frame R7 3AXD50000021920 ...

Страница 62: ...62 Dimension drawings Hood is needed for UL Type 12 installation only 3AXD50000021920 ...

Страница 63: ...Dimension drawings 63 Attaching points and opening dimensions 3AXD50000019324 ...

Страница 64: ...64 Dimension drawings Frame R8 3AXD50000021921 ...

Страница 65: ...Dimension drawings 65 Hood is needed for UL Type 12 installation only 3AXD50000021921 ...

Страница 66: ...66 Dimension drawings Attaching points and opening dimensions 3AXD50000019325 ...

Страница 67: ...Dimension drawings 67 Frame R9 3AXD50000021922 ...

Страница 68: ...68 Dimension drawings 3AXD50000021922 Hood is needed for UL Type 12 installation only ...

Страница 69: ...Dimension drawings 69 Attaching points and opening dimensions 3AXD50000019326 ...

Страница 70: ...70 Dimension drawings ...

Страница 71: ...Mounting examples 71 5 Mounting examples Contents of this chapter This chapter contains flange mounting examples in a cooling channel ...

Страница 72: ...72 Mounting examples Frame R1 ...

Страница 73: ...Mounting examples 73 ...

Страница 74: ...74 Mounting examples V PP 6 7 21 6 ...

Страница 75: ...Mounting examples 75 Frame R2 ...

Страница 76: ...76 Mounting examples ...

Страница 77: ...Mounting examples 77 6 7 21 6 V PP ...

Страница 78: ...78 Mounting examples Frame R3 ...

Страница 79: ...Mounting examples 79 ...

Страница 80: ...80 Mounting examples 6 7 21 6 V PP ...

Страница 81: ...Mounting examples 81 Frame R4 ...

Страница 82: ...82 Mounting examples ...

Страница 83: ...Mounting examples 83 6 7 21 6 V PP ...

Страница 84: ...84 Mounting examples Frame R5 ...

Страница 85: ...Mounting examples 85 ...

Страница 86: ...86 Mounting examples 6 7 21 6 V PP ...

Страница 87: ...Mounting examples 87 Frame R6 ...

Страница 88: ...88 Mounting examples ...

Страница 89: ...Mounting examples 89 6 7 21 6 V PP ...

Страница 90: ...90 Mounting examples Frame R7 ...

Страница 91: ...Mounting examples 91 ...

Страница 92: ...92 Mounting examples 6 7 21 6 V PP ...

Страница 93: ...Mounting examples 93 Frame R8 ...

Страница 94: ...94 Mounting examples ...

Страница 95: ...Mounting examples 95 6 7 21 6 V PP ...

Страница 96: ...96 Mounting examples Frame R9 ...

Страница 97: ...Mounting examples 97 ...

Страница 98: ...98 Mounting examples 6 7 21 6 V PP ...

Страница 99: ...ce contacts can be found by navigating to abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the...

Страница 100: ...abb com drives Copyright 2019 ABB All rights reserved Specifications subject to change without notice 3AXD50000349814 Rev A EN 2019 04 16 ...

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