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PowerFlex® 700S Drive

I/O Wiring Examples

This section provides basic information to wire the PowerFlex 700S.

Table K Digital Wiring Examples

The following definitions are used throughout this section:

Source

•

Apply positive voltage through the device to the input or output.

•

Connect the input or output common (return) directly to the power supply common.

Sink

•

Apply the positive voltage directly to the input or output common (return).

•

Connect the input or output to the power supply common through the device

Input/Output

Connection Example

Digital Inputs used for
enable and precharge
control.

Note:

24V DC Supply

supports only on-board
digital inputs. Do not use
for circuits outside the
drive.

Sourcing Input - using internal power supply

Required Parameter Changes
Enable

- In sinking configuration, this circuit must

connect to 24V DC power for drive to run.

Precharge

Precharge control is used in common bus configurations
and is not required for AC fed drives.

If precharge control is not required, reprogram

Par 838

[DigIn 1 Sel] to a value of zero or replace the contact
shown with a jumper from Terminal 8 to Terminal 10.

If precharge is needed, in sinking configuration, this
circuit must connect to 24V DC power for drive to
complete the precharge cycle

Sourcing Input - using external power supply

Enable

- In sourcing configuration, must connect to 24V

DC common for drive to run.

Precharge

Precharge control is used in common bus configurations
and is not required for AC fed drives.

If precharge control is not required, reprogram

Par 838

[DigIn 1 Sel] to a value of zero

If precharge is needed, in sourcing configuration, must
connect to 24V DC common for drive to enter pre charge
cycle

Auxiliary Outputs

24V DC outputs 25 mA
maximum per output

Digital Output 1 Indicating Alarm and Digital Output 2 Indicating
Fault - in sourcing configuration

Using DigOut 1 to annunciate an alarm:

•

Link the status word to the output control

Par 843

[DigOut 1 Data] (the destination) linked to

Par 155

[Logic Status] (the source)

•

Select which bit activated the output

Par 844

[DigOut] / 1 Bit = 8 “alarm”

PRECHARGE

ENABLE

Default -

If this is not used the drive must

be re-programmed or use a

jumper between terminal #8 & 10

Fixed - If this is not

used a jumper must be

used between 7 & 10.

TB1 - Row T (Top)

PRECHARGE

ENABLE

+24V DC

COMMON

(RETURN)

TB1 - Row T (Top)

Содержание PowerFlex 700S

Страница 1: ...rs ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any...

Страница 2: ...Measure the DC bus voltage at the DC DC terminals of the Power Terminal Block refer to Chapter 1 in the PowerFlex 700S User Manual for location The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTI...

Страница 3: ...uence total machine installation compliance PowerFlex drives can generate conducted low frequency disturbances harmonic emissions on the AC supply system More information regarding harmonic emissions can be found in the PowerFlex Reference Manual Vol 2 Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 1...

Страница 4: ...4 0 in Refer to the PowerFlex Reference Manual Vol 2 for detailed dimension information With Adhesive Label see below No Adhesive Label see below 101 6mm 4 0 in 101 6mm 4 0 in 50 8mm 2 0 in 50 8mm 2 0 in Frame AC Input DC Input 208 240 400V 480V 600V 540V 650V ND HP HD HP ND kW HD kW ND HP HD HP ND HP HD HP ND HP HD HP ND HP HD HP 1 2 1 5 7 5 5 5 10 7 5 10 7 5 7 5 5 5 10 7 5 3 2 11 7 5 15 10 15 10...

Страница 5: ... 20 COMM C ControlNet adapter C A D 12 5 0 49 7 0 0 28 typ B E 7 0 0 28 typ 7 0 0 28 D Dimensions are in millimeters and inches Frame A B C D E Weight kg lbs Drive 1 200 0 7 87 389 0 15 31 202 8 7 98 175 0 6 89 375 0 14 76 11 3 24 92 2 285 0 11 22 389 0 15 31 202 7 7 98 250 0 9 84 375 0 14 76 18 4 40 57 3 285 0 11 22 564 0 22 20 202 7 7 98 250 0 9 84 550 0 21 65 26 6 58 65 ...

Страница 6: ...5 1 00 108 0 4 25 140 9 5 55 135 0 5 31 161 0 6 34 173 5 6 83 152 5 6 00 132 5 5 22 72 5 2 85 28 7 1 13 Dia 3 Places 137 7 5 42 171 0 6 73 201 4 7 93 242 4 9 54 104 3 4 11 65 0 2 56 122 2 4 81 153 7 6 05 160 3 6 31 114 9 4 52 187 6 7 39 22 4 0 88 Dia 2 Places Frame 1 Frame 2 Dimensions are in millimeters and inches ...

Страница 7: ... 9 6 41 187 3 7 37 37 3 1 47 Dia 2 places 28 7 1 13 Dia 2 places 22 2 0 87 Dia Frame 3 All Drives except 50 HP 480 V 37 kW 400V Frame 3 50 HP 480V 37 kW 400V Normal Duty Drive 167 9 6 61 130 5 5 14 252 9 92 202 2 7 96 87 7 3 45 170 3 6 70 159 7 6 29 162 9 6 41 187 3 7 37 94 0 3 70 131 0 5 16 28 7 1 13 Dia 2 Places 46 7 1 84 Dia 2 Places 34 9 1 37 Dia 2 Places Dimensions are in millimeters and inch...

Страница 8: ... 2 28 4 62 5 29 03 63 9 C E 8 0 0 31 B 8 0 0 31 3 Places A D 13 0 0 55 Lifting Holes 4 Places 369 5 14 53 348 9 13 76 7 5 0 30 7 0 0 27 2 Places 15 1 0 59 54 1 2 13 Dia 2 Places 47 0 1 85 Dia 2 Places 28 7 1 13 Dia 2 Places 26 8 1 06 36 8 1 45 51 5 2 03 141 9 5 59 105 1 4 14 157 9 6 21 177 9 7 00 189 7 7 47 22 2 0 87 Dia 63 8 2 51 112 8 4 44 180 8 7 12 65 3 2 57 76 0 2 99 65 0 2 56 Dimensions are ...

Страница 9: ...1 9 1 65 7 5 0 30 625 0 24 61 644 5 25 37 Overall Height 75 HP Frame 5 689 6 27 15 Overall Height 100HP Frame 5 6 50 0 26 Conduit Box NOT Present On 75 HP Frame 5 308 9 12 16 271 1 10 57 109 4 29 131 4 5 17 193 7 60 297 3 11 70 93 0 3 66 65 0 2 56 96 0 3 78 153 7 6 05 184 3 7 26 188 5 7 42 223 5 8 80 241 9 9 52 62 7 2 47 Dia 2 Places 22 2 0 87 Dia 2 Places 34 9 1 37 Dia Removable Junction Box 96 9...

Страница 10: ...5 0 61 116 6 4 59 148 5 5 85 222 3 8 75 242 0 9 53 275 5 10 85 219 0 8 62 185 4 7 30 151 8 5 98 Removable Junction Box 22 2 0 87 Dia 4 Places 62 7 2 47 Dia 3 Places 34 9 1 37 Dia 114 4 4 5 67 3 2 65 112 9 4 44 123 5 4 86 119 4 4 7 136 4 5 37 197 4 7 77 297 4 11 7 347 4 13 7 397 4 15 6 Dimensions are in millimeters and inches Frame A Max B C Max D E Approx Weight kg lbs Drive Drive and Packaging 6 ...

Страница 11: ...able Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that may be affected by electrical...

Страница 12: ...e types may limit the allowable cable length Particularly some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performan...

Страница 13: ...MM USE 75 C CU WIRE ONLY POWER TERMINAL RATINGS WIRE RANGE 6 1 0 AWG 16 35 MM2 TORQUE 44 IN LB 5 N M STRIP LENGTH 0 83 IN 21 MM GROUND TERMINAL RATINGS PE 300 VDC EXT PWR SPLY TERM PS PS WIRE RANGE 22 10 AWG 0 5 4 MM2 TORQUE 5 3 IN LB 0 6 N M STRIP LENGTH 0 35 IN 9 MM 17 21 INPUT AC OUTPUT Optional Communications Module 9 480 Volt Tap 600 Volt Tap 690 Volt Tap 400 Volt Tap T h r e e P h a s e S i ...

Страница 14: ...ary Control Voltage 3 PS PS 1 3 mm2 16 AWG 0 2 mm2 24 AWG 5 6 4 0 mm2 10 AWG 0 5 mm2 22 AWG 0 6 N m 5 3 lb in 0 6 N m 5 3 lb in Fan Terminal Block Common Bus Only 5 6 User Supplied Fan Voltage 0V AC 240V AC 120V AC 4 0 mm2 10 AWG 0 5 mm2 22 AWG 0 6 N m 5 3 lb in 0 6 N m 5 3 lb in 1 Maximum minimum sizes that the terminal block will accept these are not recommendations 2 Not all terminals present o...

Страница 15: ...ly Common Mode Capacitor MOV Jumpers Input Filter Capacitor Frame 1 T L3 S L2 R L1 W T3 V T2 U T1 PE DC DC BR2 BR1 Frame 2 T L3 S L2 R L1 W T3 V T2 U T1 DC DC BR2 BR1 Frame 3 T L3 S L2 R L1 PE PE W T3 V T2 U T1 DC DC BR1 DC BR2 PS PS Frame 5 75 HP Normal Duty AC Input T L3 S L2 R L1 PE PE W T3 V T2 U T1 DC DC BR1 DC BR2 PS PS Frame 5 100 HP Normal Duty AC Input Shaded terminals BR1 BR2 will only b...

Страница 16: ...gure 8 on page 13 for location on 3 Frame drives U U T1 To motor V V T2 To motor W W T3 To motor R R L1 AC Line Input Power S S L2 AC Line Input Power T T L3 AC Line Input Power Type Wire Type s Description Insulation Rating Signal Analog I O Belden 8760 9460 or equiv 0 750 mm2 18AWG twisted pair 100 shield with drain 1 1 If the wires are short and contained within a cabinet which has no sensitive...

Страница 17: ...sert a terminal plug into the wrong socket Table F Control Encoder Terminal Block Specifications TIP Remember to route wires through the sliding access panel at the bottom Control Assembly Name Frame Description Wires Size Range 1 Torque Maximum Minimum Maximum Recommended I O Encoder Blocks 1 2 3 5 Signal Encoder power connections 1 5 mm2 16 AWG 14 mm2 28 AWG 25 N m 2 2 lb in 22 N m 1 9 lb in 1 M...

Страница 18: ...e drive 2 Refer to wiring examples of sinking and sourcing outputs 11 10 9 8 7 6 5 4 3 T1 2 Terminal Signal Description Related Parameter B11 Analog Input 1 10 0V DC or 1 0V DC bipolar differential input 1 13 bit sign 20k ohm input impedance 800 801 802 803 804 805 B10 Analog Input 1 B9 Analog Input Shield Optional connection point for analog input shield 2 B8 Analog Input 2 10 0V DC or 1 0V DC bi...

Страница 19: ...nual for necessary dip switch settings 2 This power supply supports only the primary encoder interface and digital inputs Do not use it to power circuits outside of the drive T1 2 3 4 5 6 7 8 9 10 11 12 13 Terminal Signal Description Related Parameter B13 Encoder Signal A Secondary encoder interface 5 or 12V DC switch selectable 1 Nominal current draw per channel 12V DC 45 mA 5V DC 32 mA 222 243 2...

Страница 20: ...Class 1 LED Product Figure 11 SynchLink Connections Connect cables J8 transmit and J9 receive connectors on the bottom of the Main Control Board Push the plug into the socket until it produces an audible click Important Do not overtighten tie wraps ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do n...

Страница 21: ...th a jumper from Terminal 8 to Terminal 10 If precharge is needed in sinking configuration this circuit must connect to 24V DC power for drive to complete the precharge cycle Sourcing Input using external power supply Enable In sourcing configuration must connect to 24V DC common for drive to run Precharge Precharge control is used in common bus configurations and is not required for AC fed drives...

Страница 22: ...rol Option bit 8 3WireControl 1 3 wire control Use Digital Input 2 3 for 3 wire Start Stop Control Digital Inputs used for Run Stop 2 Wire Control Note 12V and 24V are also available from TB1 Top 10 11 2 Wire Control Non Reversing using external power supply 1 Par 839 Digital Input 2 Select 3 Run Par 153 Control Option bit 8 3WireControl 0 2 wire control AND Par 153 Control Option bit 9 2W CoastSt...

Страница 23: ... current Using Analog Out 1 10V to 10V to meter Motor RPM and direction Send the data to the Analog Output Par 815 Anlg Out1 Real the destination linked to Par 300 Motor Spd Fdbk the source Scale the Output to the source parameter Par 817 Anlg Out1 Scale 175 1750 Par 4 Motor NP RPM 10V Using Analog Out 2 10V to 10V to meter Motor Current Send the data to the Analog Output Par 820 Anlg Out2 Real th...

Страница 24: ...uman Interface Module be installed If an operator interface is not available remote devices should be used to start up the drive ATTENTION Power must be applied to the drive to perform the following start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following proced...

Страница 25: ...iving a continuous signal Open all start buttons and remove all start commands 9 Drive is expecting a Jog Edge and is receiving a continuous signal Open all jog buttons and remove all jog commands 10 A conflict exists between the Encoder PPR programming Par 232 or 242 and the encoder configuration for edge counts Par 233 or 243 bits 4 5 Verify encoder data and reprogram 11 The drive cannot prechar...

Страница 26: ...anual for a list of potential digital input conflicts If a fault code appears refer to Chapter 4 in the PowerFlex 700S User Manual The STS LED should be flashing green at this point 8 Proceed to Start Up Routine Fault Description Action Encoder Loss One of the following has occurred on an encoder missing encoder broken wire quadrature error phase loss Reconnect encoder or replace encoder Motor Ove...

Страница 27: ...the HIM Start is released The recommended mode of use for a Start Up Routine is 3 wire control Parameter 153 Control Options Bit 8 set to 1 Step Key s Example LCD Displays 1 To exit the User Display screen Press Esc 1 In the Main Menu use the Down Arrow to scroll to Start Up 2 Press Enter TIP Throughout the Start Up Routine many screens have more selections than shown Use the arrow keys to scroll ...

Страница 28: ...stor Enter Motor NP Data Power Units FLA Volts Hertz RPM Poles Setup Select Encoder Resolver Hi Res Encoder Linear Sensor Diagnostic Check for Drive Power Circuit Verify Direction Field Oriented Control Measure Stator Resistance Leakage Inductance Magnetizing Inductance PMag Motor Encoder Offset Stator Resistance Stator Inductance Back EMF Measure System Inertia Select Direction Control Set FWD RE...

Страница 29: ... The drive is in flash recovery mode The only operation permitted is flash upgrade Control Assembly Communications PORT Refer to the Communication Adapter User Manual Status of DPI port internal communications if present MOD Status of communications module when installed NET A Status of network if connected NET B Status of secondary network if connected Control SYNCHLINK Green Steady The module is...

Страница 30: ...ing personnel can configure the drive s response to these exception events Responses include Ignore Alarm Fault Coast Stop Fault Ramp Stop Fault Current Limit Stop Condition Display Drive is indicating a fault The LCD HIM immediately reports the fault condition by displaying the following Faulted appears in the status line Fault number Fault name Time that has passed since fault occurred Press Esc...

Страница 31: ...stem These simple steps will guide you to our website so you can obtain the information needed to help solve your most difficult problems Here s how 1 Open your Internet Browser this may be Microsoft Internet Explorer Netscape or Opera 2 With your browser open type in the following URL address in your path bar http www ab com support abdrives powerflex700s 3 Press the Enter key or click the Go but...

Страница 32: ...field Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Middle East Africa Rockwell Automation Brühlstraße 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 17741 Asia Pacific Rockwell Automation 55...

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