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Publication 1753-IN001B-EN-P - March 2004

Installation Instructions

GuardPLC™ 1600 Controllers

(Catalog Numbers 1753-L28BBB-M and 1753-L28BBB-P)

Inside…............................................................................................page

Related Documentation ............................................................................3
Description ................................................................................................4
European Communities (EC) Directive Compliance ..................................4
General Safety ..........................................................................................5
Mounting...................................................................................................5
Connecting the GuardPLC 1600 ................................................................6
Reset Pushbutton......................................................................................7
Wiring the GuardPLC 1600 .......................................................................8
Controller Tests .......................................................................................15
Troubleshooting with LED Indicators ......................................................16
Specifications .........................................................................................18

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Содержание GuardPLC 1600

Страница 1: ...1753 L28BBB M and 1753 L28BBB P Inside page Related Documentation 3 Description 4 European Communities EC Directive Compliance 4 General Safety 5 Mounting 5 Connecting the GuardPLC 1600 6 Reset Pushbutton 7 Wiring the GuardPLC 1600 8 Controller Tests 15 Troubleshooting with LED Indicators 16 Specifications 18 ...

Страница 2: ...his manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in...

Страница 3: ...f the GuardPLC System GuardPLC Systems Safety Reference Manual 1755 RM001 Detailed information on installing wiring configuring operating maintaining and troubleshooting GuardPLC systems GuardPLC Systems User Manual 1753 UM001 Information on installing GuardPLC 1800 controllers GuardPLC 1800 Controller Installation Instructions 1753 IN002 Information on installing GuardPLC 1753 IB20XOB8 Digital I ...

Страница 4: ...tives EMC Directive This product is tested to meet the Council Directive 89 336 EEC Electromagnetic Compatibility EMC by applying the following standards in whole or in part EN 50081 2 EMC Generic Emission Standard Part 2 Industrial Environment EN 50082 2 EMC Generic Immunity Standard Part 2 Industrial Environment EN 61131 2 Programmable Controllers Part 2 Equipment Requirements and Tests EN 61000...

Страница 5: ...A standards publication 250 and IEC publication 60529 as applicable for explanations of the degrees of protection provided by different types of enclosures Mounting The GuardPLC 1600 cannot be panel mounted Mount the GuardPLC 1600 controller to a DIN rail by following the four steps below 1 Hook the top slot over the DIN rail 2 Insert a flathead screwdriver into the gap between the housing and the...

Страница 6: ... are available Make sure that a network loop is not generated Data packets must only be able to reach a node via a single path OPC Server The GuardPLC 1600 is an OPC client An OPC server catalog number 1753 OPC is available from Rockwell Automation and allows PC applications to read and write data to and from the GuardPLC MAC Address The Media Access Control MAC Address of the controller can be fo...

Страница 7: ... pushbutton is accessible through a small round hole at the top of the housing approximately 4 to 5 cm 1 6 to 2 0 in from the left rim and recessed approximately 9 5 mm 0 375 in To reset press and hold the pushbutton for 20 seconds while rebooting the controller by cycling power Pressing the Reset pushbutton during operation has no affect During reset all accounts are deleted except the default Ad...

Страница 8: ...dc voltage supply must feature galvanic isolation in accordance with EN 60950 or UL 1950 since inputs and outputs are not electrically isolated from the processor It must also meet the requirements of the Safety Extra Low Voltage SELV EN 60950 and Protective Extra Low Voltage PELV EN 60204 guidelines ATTENTION Electrostatic discharge can damage integrated circuits or semiconductors Follow these gu...

Страница 9: ...groups on the GuardPLC 1600 ATTENTION Do not reverse the L and L terminals or damage to the controller will result There is no reverse polarity protection 1 2 3 4 5 6 1 2 3 4 1 L L L L L L DO 2 2A 3 4 1 LS LS LS LS LS L D1 2 3 4 5 6 13 14 15 16 17 18 5 L D1 6 7 8 19 20 21 22 23 24 9 L D1 10 11 12 25 26 27 28 29 30 13 L D1 14 15 16 31 32 33 34 35 36 17 L D1 18 19 20 37 38 39 40 41 42 19 20 21 22 23...

Страница 10: ...5 36 37 38 39 40 41 42 7 8 9 10 11 12 7 8 9 10 5 L L DO 6 2A 7 8 11 12 COMM1 MODBUS RS 485 24V DC COMM2 COMM3 RUN 24 V DC GuardPLC Ethernet 10 100 BaseT PROG ERROR FAULT FORCE BL OSL PROFIBUS 3 4 3 4 1753 L28BBBM 20 DC Inputs 8 DC Outputs 1 LS L D1 2 3 4 13 14 15 16 17 18 13 14 15 16 23 24 L L L L 24V DC COM 24V dc Power Supply COM Light Curtain or any Safety Input Connection of Voltage Supply to ...

Страница 11: ... Designation Function 13 LS Sensor supply for inputs 1 to 4 14 1 Digital input 1 15 2 Digital input 2 16 3 Digital input 3 17 4 Digital input 4 18 L Reference pole 19 LS Sensor supply for inputs 5 to 8 20 5 Digital input 5 21 6 Digital input 6 22 7 Digital input 7 23 8 Digital input 8 24 L Reference pole 25 LS Sensor supply for inputs 9 to 12 26 9 Digital input 9 27 10 Digital input 10 28 11 Digit...

Страница 12: ...l outputs DO1 to DO8 can be configured as pulsed outputs The example below shows 2 pulse outputs connected to the digital inputs DI of the same system As a result the connections to the digital inputs DI are monitored 31 LS Sensor supply for inputs 13 to 16 32 13 Digital input13 33 14 Digital input 14 34 15 Digital input 15 35 16 Digital input 16 36 L Reference pole 37 LS Sensor supply for inputs ...

Страница 13: ...puts DO1 to DO8 whose status is indicated via LEDs An output is in a safe state when it is de energized When a fault occurs all outputs are switched off Outputs 1 to 3 and 5 to 7 can have a load of 0 5A at an ambient temperature of 60 C 140 F Outputs 4 and 8 can each have a load of 1A or up to 2A at an ambient temperature of 50 C 122 F With an overload one or all of the outputs are turned off When...

Страница 14: ...s strictly recommended to use 1 and 6 for outputs 1 through 4 only and 7 and 12 for outputs 5 through 8 only EMC testing was performed in this manner Terminal Number Designation Function Current 1 L Reference pole 2 1 Digital output 1 0 5 A 3 2 Digital output 2 0 5 A 4 3 Digital output 3 0 5 A 5 4 Digital output 4 for increased load 2 0 A 6 L Reference pole 7 L Reference pole 8 5 Digital output 5 ...

Страница 15: ...itored and the alarm and system shutdown are controlled according to the voltage levels listed below TIP Inductive loads can be connected without a protection diode on the load However Rockwell Automation strongly recommends that a protection diode be fitted directly to the load to suppress any interference voltage A 1N4004 diode is recommended ATTENTION Pulse outputs may not be used as safety rel...

Страница 16: ...stem variable to TRUE in the routine or by direct command from the programming software Off The controller is in ERROR_STOP see ERROR ERROR On A hardware error has been detected by the controller The controller goes to ERROR_STOP and the execution of the routine is halted Hardware errors are errors in the controller errors in one or more of the digital input and output modules or errors in the cou...

Страница 17: ...g a Flash ROM write cycle One or more I O errors have occurred Off None of the above errors has occurred OSL Flashing Emergency Operating System Loader is active BL Flashing Boot Loader unable to load operating system or unable to start COMM operating system loader Controller status can be interrogated through the programming software For more information refer to the GuardPLC System User Manual 1...

Страница 18: ...rrent Consumption 2 mA 15V 7 5 mA 30V Off state Voltage max 5V dc Current Consumption max 1 5 mA 1 mA 5V Switching Point typically 7 5V Supply 5 x 20V 100 mA 24V short circuit proof Digital Outputs No of Outputs 8 not electrically isolated Output Voltage Range 18 4V to 26 8V Output Current Channels 1 to 3 and 5 to 7 0 5 A 60 C 140 F Channels 4 and 8 1 A 60 C 140 F 2 A 50 C 122 C Surge Current per ...

Страница 19: ...9 in including latch Depth 66 mm 2 60 in including grounding bolt Weight 1 2 kg 2 64 lbs Agency Certifications when product is marked N223 Functional Safety 1oo2D AK 1 to 6 SIL 1 to 3 according to DIN V 19250 and IEC 61508 respectively Category 1 to 4 according to EN954 1 Marked for all applicable directives Marked for all applicable acts C UL Listed Industrial Control Equipment ...

Страница 20: ... IN001A EN P January 2004 Copyright 2004 Rockwell Automation Inc All rights reserved Printed in the U S A Allen Bradley is a registered trademark of Rockwell Automation Inc GuardPLC is a trademark of Rockwell Automation Inc C UL is a registered trademark of Underwriters Laboratories Inc ...

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