Aardenburg Machinery BV.
ALPHA BETA M (door)
1
BETA M (door)
Flail Mulcher
Operation, Service
Страница 1: ...Aardenburg Machinery BV ALPHA BETA M door 1 BETA M door Flail Mulcher Operation Service ...
Страница 2: ...On road transport 6 0 OPERATING INSTRUCTIONS 6 1 General instructions 6 2 Instructions for use in the field 6 3 Use in the field 6 4 Forward speed 7 0 MACHINE MAINTENANCE 7 1 Important warnings and operating instructions 7 2 Preventive guidelines 7 3 Routine maintenance 7 3 Greasing and lubrication 7 4 Belt tensions 7 5 Replacing tools 7 5 1 Replacing hammers 7 5 2 Replacing blades 7 6 Operating t...
Страница 3: ...turer is not responsible for accidents to the operator or to third parties caused by improper use of the machine This guarantee is not valid whenever a assistance and repairs were done by unauthorized individuals or companies b the machine has been previously repaired or modified using non original spare parts c whenever there has been a mistake when manicuring the machine d there has been insuffi...
Страница 4: ... data Type of machine Last name Model Name Code Address Serial Number Date of compilation Date of delivery Purchaser s signature GUARANTEE CERTIFICATE copy for the manufacturer Purchaser s data Type of machine Last name Model Name Code Address Serial number Date of compilation Date of delivery Purchaser s signature ...
Страница 5: ...rganization measures and methods These pictograph in other words give information on objects and situations that may represent a specific danger WARNING The machine during its use can present danger situations read this manual with care before using the machine WARNING What is described regards your safety and the safety of all employees and persons who may find themselves in the vicinity of this ...
Страница 6: ...ON CODE MUST BE USED FOR 1 ORDERING THE MACHINE ITSELF 2 ORDERING SPARE PARTS 3 REQUESTING TECHNICAL INFORMATION 3 1 MACHINE BASIC COMPONENTS Pos Name 1 Side guard 2 Frame 3 Side shift cylinder 4 Articulation cylinder 5 Gearbox 6 Universal joint housing 7 Transmission cover 8 Upper link pin 9 Drawbar 10 Foot 11 Parallel hitch pins 12 Parallelogram 13 Flaps 14 Rotor 15 Levelling roller ...
Страница 7: ... monitored and the rotor does not required to be newly dynamically balanced in case of partial or total tool replacement Tools that are broken or excessively worn can cause the machine to vibrate In this case you must immediately stop working and start working again only after replacing the tools If the machine still vibrates after the tools are replaced then the rotor must be dynamically balanced...
Страница 8: ... Machine operators must read and preserve the operating and maintenance booklet attached with the cardan shaft check that the cardan shaft is suitable for transmitting the required power use exclusively the cardan shaft supplied with the machine check that guards are properly installed whole and effective replace worn broken or missing guards turn the tractor motor off before working on the cardan...
Страница 9: ...k WARNING THE PROCEDURES DESCRIBED BELOW CAN CREATE DANGEROUS SITUATIONS IN ADDITION THE SIZES AND WEIGHTS OF THE MACHINE S COMPONENTS MAKE IT NECESSARY TO WORK WITH THE HELP OF A HOIST Set the machine firmly on a flat surface Remove the three point drawbar from the packing and set it on the ground Move the parallelogram arms with care and attention until they are centered on their connection hole...
Страница 10: ...er making these checks 1 remove the safety pins 1 pull out washer 2 and pin 3 2 carefully bring the tractor near until you center the lower connection pins and thread the connection arms of the lift reinsert the safety pins 1 3 brake the tractor and turn it off 4 adjust the arm tie rods in order to prevent the machine from swinging to the right and left 5 install the cardan shaft making sure that ...
Страница 11: ...and with the overgear axially aligned with the tractor s P T O if the length of the cardan shaft that is supplied needs to be modified make sure that the telescoping tubes overlap for a length that permits between 40 and 50 mm of play L at their ends IMPORTANT THIS PROCEDURE MUST BE DONE THE FIRST TIME THE SHAFT IS INSTALLED EVERY TIME IT IS REPLACED AND EVERY TIME THE MACHINE IS INSTALLED ON ANOT...
Страница 12: ...an shaft from the tractor and rest it on the bracket 8 Disconnect the parallel hitches 9 Disconnect the jack supply hoses Put the connection pins and safety clip pins back in their housings on the drawbar so you will be sure to find them when you use the machine again 5 5 TRANSPORT ON ROAD WARNING ON ROAD TRANSPORT MUST BE DONE WITH MAXIMUM CARE AND ATTENTION TO AVOID DANGER TO PERSONS AND VEHICLE...
Страница 13: ...ORTANT REMEMBER THAT YOUR OWN VISIBILITY AND THAT OF OTHER VEHICLES MAY BE IMPAIRED WHEN WORKING ON DUSTY TERRAIN 6 2 INSTRUCTIONS FOR USE ON FIELD This paragraph provides instructions for safely using the machine in its work area 1 Carefully check that the machine operates properly before using it for the first time in the field do this by rotating the rotor for a few minutes without any load app...
Страница 14: ... coming in contact with the ground NO YES 7 If necessary adapt the tractor s forward speed to the job paragraph 6 4 gives several recommended guideline speeds 8 Adjust the position of the roller to increase or decrease cutting height with respect to the ground minimum cutting height 30 mm See the instructions in paragraphs 8 1 in order to make these adjustments ALWAYS MAKE SURE WHEN YOU HAVE FINIS...
Страница 15: ... PROCEDURES PERFORM MAINTENANCE AND OR REPAIR IN SUITABLE WORK SITES Suitable work sites include a flat paved and well illuminated support surface that is sufficiently large and if possible located inside a building It must always be possible when working on the machine to keep it in a stable position It may if necessary be sustained by special support devices designed to guarantee stability even ...
Страница 16: ...lean the machine with care 2 check its condition and take all necessary measures so it will be ready for prompt use 3 keep the machine indoors during the winter where temperatures do not drop much below 0 C zero degrees Centigrade c The first time the machine is used again 1 grease all bearings 2 check lubricant levels 3 check the condition of the transmission 4 before reinstalling the cardan shaf...
Страница 17: ...t oil level checks at 50 hour intervals 2 totally replace the oil in the gearbox after the first 40 work hours Then repeat this every 250 work hours Oil is introduced into the gearbox through the hole closed by plug R The oil level is indicated by the hole closed with plug L Remove protective cone C in order to access plug L GENERAL GREASING RL levelling roller grease every 8 work hours on both en...
Страница 18: ...t be done after the first 4 work hours and subsequently at 50 hour intervals WARNING MAKE SURE THE P T O IS DISENGAGED THE MACHINE MUST BE OPEN IN ITS WORK POSITION THE TRACTOR MUST BE BRAKED AND OFF OR DISCONNECTED FROM THE MACHINE WHEN PERFORMING THESE PROCEDURES Proceed as follows to make adjustments 1 remove the belt cover C 2 loose the screws V located on the support plate of the gearbox 3 ti...
Страница 19: ...rmal operating position 7 5 2 REPLACING BLADES WARNING TO PERFORM THESE PROCEDURES MAKE SURE THE P T O IS DISENGAGED Proceed as follows 1 set the machine on the flat 2 disconnect it from the tractor 3 use a suitable hoist hooked to a suitably large beam see the weight indicated in paragraph 3 2 4 hook up the machine and turn it over 5 thoroughly unscrew and remove bolt A 6 replace blades C and ins...
Страница 20: ...paragraphs 5 2 and 5 4 2 Make sure the machine is resting on the levelling roller but is high enough so that the tools do not touch the ground 3 Check that there are no extraneous persons within a 10 m range of the machine 4 Engage the P T O and gradually accelerate until you reach the 540 RPM operating speed Check the tools if the machine vibrates during the test see paragraphs 7 5 1 and 7 5 2 Th...
Страница 21: ...ine 10 Make sure there are not extraneous persons in the work and manoeuvring areas 11 It is prohibited to stand within the working range of the machine when it is operating Keep at a safe distance as indicated in this operating and maintenance manual 12 Never transport persons animals or property on the machine 13 Use exclusively original spare parts 14 WARNING Never wear garments that could get ...
Страница 22: ...f the machine the tractor operator and the ground level operator must coordinate their connection and release procedures it is best to employ quick connection systems or use a specific connection jack 8 2 2 PROTECTION OF MOVING DRIVE PARTS Injuries caused by being caught and pulled by moving drive parts are often very severe They are caused both by inefficient protection due to broken or worn safe...
Страница 23: ...rsonal protection devices that Personal Protection Devices must be suited for the work conditions they must not generate risks that are greater than the risk they should prevent they must take the worker s ergonomic and physiological needs into account they must adapt to the needs of each single user if multiple Personal Protection Devices must be used at the same time because of the presence of m...
Страница 24: ...r and becomes an integral part of it from the road circulation point of view it can alter the stability of the tractor or cause driving and working problems Remember to work safely that the formula given in the highway code to check vehicle stability is also applicable to the tractor machine combination when it is at work To calculate the ballast Z M x s 0 2 T x i d i where Z ballast mass kg M equ...
