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      RSMD Technical Guide

SEQUENCE OF OPERATIONS

Cooling Mode, Dehumidification, and Head Pressure Control

Cooling Mode Operation 

In the Cooling Mode, as the Supply Air Temperature (SAT) rises 

above the Active SAT Cooling Setpoint, the compressors will 

stage on and modulate to maintain the Active Evaporator Coil 

Suction (Saturated) Temperature Setpoint. Two compressors are 

controlled per Refrigerant System Module ( RSMD). Multiple 

RSMDs are needed when there are more than two compressors.

In units with one digital and one fixed compressors, if the digital 

compressor modulates to 100% and the SAT is still above the 

SAT Cooling Setpoint for the Cooling Stage Up Delay, then 

the fixed compressor will stage on. The digital compressor will 

then be allowed to modulate as necessary to maintain the Active 

Evaporator Coil Suction (Saturated) Temperature Setpoint. 

Minimum off times must also be met before compressors can 

stage on.

In units with multiple digital compressors, if the 1st digital 

compressor modulates to 100% and the SAT is still above the SAT 

Cooling Setpoint for the Cooling Stage Up Delay, then the 2nd 

digital compressors will enable and the two digital Compressors 

will then modulate together to maintain the Active Evaporator 

Coil Suction (Saturated) Temperature Setpoint. 

To stage down compressors, if the digital compressor(s) have 

modulated down to 30% for the Stage Down Delay period and 

the SAT has fallen below the SAT Cooling Setpoint minus the 

Stage Control Window, then the last compressor to have staged 

on (digital or Fixed) will stage off – assuming its Minimum 

Run Time has been met. Any remaining digital compressors 

are then allowed to modulate as needed. If the last remaining 

digital compressor reaches 0% for the Stage Down Delay, it 

will stage off.

Dehumidification Operation

The RSMD activates the Cooling Stages based on the actual 

Evaporator Coil Temperature compared to the Evaporator Coil 

Suction (Saturation) Temperature Setpoint. The Evaporator 

Coil Suction (Saturation) Temperature is calculated by using 

the Suction Pressure Sensor and converting the pressure to 

temperature. 

For Copeland Digital Scroll™ Compressor units, the RSMD will 

modulate the Copeland Digital Scroll™ Compressor to maintain 

the Evaporator Coil Suction (Saturation) Temperature Setpoint 

and activate the Compressors as necessary. 

On  units  that  have  one  Digital  and  one  Fixed  Capacity 

Compressor, if the Fixed Capacity Compressor is activated, the 

Copeland Digital Scroll™ Compressor will only be allowed to 

modulate within the range of 70% - 100% in order to prevent the 

loss of reheat capacity during low load conditions. 

If, with both compressors on, the 1st digital compressor has 

modulated down to its 70% minimum and the Coil Suction 

Temperature falls below the Coil Temperature Setpoint minus the 

Cooling Stage Control Window, then the second compressor will 

stage off once its Compressor Minimum Run Time and the Stage 

Down Delay Timers have been met. At that point, the Copeland 

Digital Scroll™ Compressor can modulate down as needed to 

maintain the Coil Temperature Setpoint.

If the RSMD has two Digital Compressors, the 1st Compressor 

will be locked at 100% and the 2nd Compressor will modulate.

Head Pressure Control

The Refrigeration System Module for Digital Compressors ( 

RSMD) can monitor a Head Pressure Transducer and control a 

Condenser Fan to maintain a Head Pressure Setpoint. The RSMD 

must be configured for an Air Cooled Condenser.

A Condenser Relay is commanded on when the first compressor 

is enabled (except if the unit is in Heat Pump Defrost Mode). On 

an Air Cooled Unit, the Condenser Fan will be controlled with 

0-10 VDC output signal. 

When the Condenser Signal first activates, it maintains at 100% 

for 10 seconds.

In the Cooling Mode, the Condenser Signal will modulate to 

maintain the Cooling Head Pressure Setpoint. The signal can 

modulate between 15% and 100%. If the Head Pressure exceeds 

550 PSIG, the condenser control signal will immediately go to 

100% and a High Head Pressure Alarm will be generated. The 

alarm will be deactivated when the Head Pressure drops below 

540 PSIG.

In the Dehumidification Mode, the Condenser Output Signal 

controls to the Reheat Head Pressure Setpoint. High Head 

Pressure conditions produce the same effects as in the Cooling 

Mode.

If no Head Pressure Sensor is detected, the Condenser Output 

Signal will be maintained at 100%.

Содержание RSMD

Страница 1: ...RSMD Technical Guide ...

Страница 2: ...cument This document is subject to change without notice RSMD REVISION LOG REVISION DATE CHANGE Rev F March 15 2021 Incorporated RSMD2R differentiation information www aaon com RSMD PARTS REFERENCE PART DESCRIPTION PART NUMBER Refrigerant System Module for Digital Compressors RSMD ASM02201 VCCX2 Controller ASM01698 Prism 2 ASM02533 IP Module Kit ASM01902 CommLink 5 ASM01874 EBC E BUS Cable Assembl...

Страница 3: ...creens 14 System Status Screens 15 Sensor Status Screens 16 Setpoint Status Screens 17 Alarms Screens 18 Alarm History and Protected Screens 20 Configuration and Diagnostic Screens 21 Diagnostic Screens 22 Alarm Counts and Address Screen 23 TROUBLESHOOTING 24 LED Diagnostics 24 Suction Pressure Transducer Testing 25 Copeland Discharge Thermistor Temperature Sensor Testing 26 Temperature Sensor Tes...

Страница 4: ...ion Keys 13 Figure 5 RSMD LED Locations 24 Figure 6 Default Two Condenser RSMD Module Wiring 29 Figure 7 Prism 2 Condenser Configuration Default Two Condenser Operations 30 Figure 8 Single Condenser Per RSMD Module Wiring 31 Figure 9 Prism 2 Condenser Configuration Single Condenser Per Module 32 Figure 10 Single Condenser Per Two RSMD Modules Wiring 33 Figure 11 Prism 2 Condenser Configuration Sin...

Страница 5: ...puts See Figures 2 3 pages 8 9 for wiring The RSMD Module provides the following Modulates the Compressors to satisfy the Suction Coil Saturated Temperature The Suction Coil Saturated Temperature Setpoint is reset by the VCCX2 Controller to maintain the Supply Air Temperature during Cooling mode During Dehumidification mode it controls the Compressors to the Suction Saturation Temperature Setpoint...

Страница 6: ...ING IS 1 AMP CONDENSER 1 COMP 1 COMP 2 ANALOG OUT REVERSING VALVE COMMON RELAY OUTPUT TERMINALS LABEL P N G041660 COND 1 COND 2 GND 24 VAC POWER ONLY WARNING POLARITY MUST BE OBSERVED OR THE CONTROLLER WILL BE DAMAGED CONDENSER 2 HEAD PRES 1 5 V 5 V COMP DIS 1 COMP 1 SP 1 HP 1 COMP DIS 2 COMP 2 GND GND OA COIL POWF EMER SHDN GND LEAVING H20 GND SUCTION PRES 2 HEAD PRES 2 5 V 5 V SP 2 HP 2 GND GND ...

Страница 7: ...ll sensors should be 24 gauge Some sensors require two conductor wire and some require three or four conductor wire 5 Minimum wire size for 24 VAC thermostat wiring should be 22 gauge 6 Be sure that all wiring connections are properly inserted and tightened into the terminal blocks Do not allow wire strands to stick out and touch adjoining terminals which could potentially cause a short circuit 7 ...

Страница 8: ...evels WARNING Observe Polarity All boards must be wired with GND to GND and 24 VAC to 24 VAC Failure to observe polarity will result in damage to one or more of the boards Expansion modules must be wired in such a way that the expansion modules and the controller are always powered together Loss of power to the expansion module will cause the controller to become inoperative until power is restore...

Страница 9: ...e Size transformer for correct total load RSMD2R 18 VA 10A250VAC 5A30VDC SA VDE G5Q 1A4 OMRON DC12V CHINA Belimo actuator wiring shown Consult factory for other manufacturer wiring instructions Note All relay outputs are normally open and rated for 24 VAC power only 1 Amp maximum load 24 VAC ONLY COMPRESSOR 1 ENABLE COMPRESSOR 2 ENABLE CONDENSER 1 ENABLE CONDENSER 2 ENABLE REVERSING VALVE Digital ...

Страница 10: ...or Discharge Temperature Sensor 1 TEMP1 6 Compressor Discharge Temperature Sensor 2 TEMP2 7 Leaving Water Temperature Sensor TEMP3 Binary Inputs 1 Compressor Status 1 BIN1 2 Compressor Status 2 BIN2 3 Outside Coil Temperature Proof of Water Flow BIN3 4 Emergency Shutdown BIN4 Analog Outputs 0 10 VDC 1 Condenser 1 Fan Signal AOUT1 2 Condenser 2 Fan Signal 0 10 VDC or WSE Bypass Actuator 2 10 VDC AO...

Страница 11: ...atus 2 When this wet contact input closes a 24 volt signal to Binary Input 2 indicates that Compressor 2 is running Typically the source for this is relay output 2 If Binary Input 2 opens Compressor 2 Enable Relay will de energize and a Compressor Alarm will be generated BIN3 Outside Coil Temperature Proof of Water Flow Status This input can be used for the following two options Air to Air Heat Pu...

Страница 12: ...ure to temperature For Copeland Digital Scroll Compressor units the RSMD will modulate the Copeland Digital Scroll Compressor to maintain the Evaporator Coil Suction Saturation Temperature Setpoint and activate the Compressors as necessary On units that have one Digital and one Fixed Capacity Compressor if the Fixed Capacity Compressor is activated the Copeland Digital Scroll Compressor will only ...

Страница 13: ...escriptions Navigation Key Key Function MENU Use the MENU key to move through screens within Main Menu categories and return to the Main Menu while at other screens UP Use this key to adjust setpoints and change configurations DOWN Use this key to adjust setpoints and change configurations ENTER Use the ENTER key to navigate through the Main Menu Screen categories ALARM UP DOWN ENTER MENU Figure 4...

Страница 14: ...s Press to go to SENSOR STATUS screens SENSOR STATUS Press to scroll through SENSOR STATUS screens Press to go to ALARMS screens ALARMS Press to scroll through ALARMS screens Press to go to ALARM HISTORY screens ALARM HISTORY Press to scroll through ALARM HISTORY screens Press to go to SETPOINT STATUS screens SETPOINT STATUS Press to scroll through SETPOINT STATUS screens RSMD 1067vxxx EBUS COMM P...

Страница 15: ...re OFF COOL HEAT DEHUMID FORCE COMP A1 B1 OFF MODULATING COMPRESSOR A1 B1 based on board address OFF MOD POSITION OFF Compressor is off MODULATING PERCENTAGE 0 100 COMP A2 B2 ON OFF COMPRESSOR A2 B2 based on board address ON OFF FORCED OFF Compressor is off ON Compressor is on COND 1 FAN OFF MODULATING CONDENSER FAN 1 OFF MOD POSITION OFF Compressor is off MODULATING PERCENTAGE 0 100 COND 2 FAN OF...

Страница 16: ...1 READING FROM INPUT HEAD PR1 XXX PSI HEAD PRESSURE 1 READING FROM INPUT SUCTION 2 XXX PSI SUCTION PRESSURE 2 READING FROM INPUT HEAD PR2 XXX PSI HEAD PRESSURE 2 READING FROM INPUT CALC CT1 XX DEG CALCULATED COIL TEMPERATURE 1 FROM SUCTION PRESSURE 1 INPUT CALC CT2 XX DEG CALCULATED COIL TEMPERATURE 2 FROM SUCTION PRESSURE 2 INPUT COMPTMP1 XX DEG COMPRESSOR TEMPERATURE 1 READING FROM HEAD PRESSURE...

Страница 17: ...SSURE SETPOINT STATUS Valid range is 275 to 475 PSI Default is 340 PSI IF CONFIGURED FOR FAN CYCLE THE FOLLOWING TWO SCREENS WILL DISPLAY FAN ON XX PSI HEAD PRESSURE HEADING WHEN FAN CYCLE IS ON FAN OFF XX PSI HEAD PRESSURE READING WHEN FAN CYCLE IS OFF IF CONFIGURED WATER SOURCE HEAT PUMP THE FOLLOWING THREE SCREENS WILL DISPLAY GLYCOL GLYCOL PERCENTAGE STATUS LOW SUCT 95 PSI LOW SUCTION PRESSURE...

Страница 18: ...ower must be cycled to clear the alarm LOW SUCTION PRESSURE 2 SP2 FAILURE This alarm will occur if Suction Pressure 2 stays below the low suction pressure setpoint for one minute or falls below 40 psi for five seconds This alarm will shut down the system Power must be cycled to clear the alarm LOW SUCTION PRESSURE 1 SP1 DETECTED This alarm will occur if Suction Pressure 1 falls below the low sucti...

Страница 19: ... and there is no Proof of Flow Input Enable for more than three minutes or if during Heat Pump heating the Proof of Flow Enable is open for more than two seconds This alarm will disable when Proof of Flow is enabled LOW H2O TEMPERATURE If both compressors are on and water temp goes below setpoint Compressor 2 will fail If both compressors are on and water temp goes 3ºF below setpoint both compress...

Страница 20: ...RMS screen section NOTE The screen will display minutes for the first 60 minutes of alarm occurrence hours for the next 72 hours of alarm occurrence and days for the next 30 days of alarm occurrence After 30 days the alarm will clear Alarm history is not stored in memory So if power is lost the alarms will clear Protected Screens Map Refer to the following map when navigating through the LCD Prote...

Страница 21: ...h the screens DIAGNSTC WDOG CNT WATCHDOG TIMER Displays the numbers of times the board has been reset due to watchdog timer overview POWR CNT POWER LOSS COUNT Displays the numbers of times the board has been reset due to power loss EPROM HOLD DOWN TO LOAD DEFAULTS SP 1 VLT X XX SUCTION PRESSURE SENSOR 1 VOLTAGE Displays the current voltage of the Suction Pressure Sensor 1 HP 1 VLT X XX HEAD PRESSU...

Страница 22: ...DE Displays the current status of Force Mode Values are ON OFF IF FORCE MODE IS ON THE FOLLOWING SCREENS WILL APPEAR RLY 1 5 ON OFF RELAYS 1 5 FORCE MODE Press the UP or DOWN buttons to select ON or OFF for reach relay TRIAC 1 ON OFF TRIAC 1 Displays the current status of Digital Compressor 1 Values are ON OFF TRIAC 2 ON OFF TRIAC 1 Displays the current status of Digital Compressor 2 Values are ON...

Страница 23: ...e only way to clear these alarm counts is by using Prism 2 and selecting Select Alarms to Delete from the ALARM button menu See Alarm Polling in the Prism 2 Technical Guide for more information Address Screen ADDRESS 1 152 CURRENT BOARD ADDRESS Configure the address according to which refrigerant circuit this module represents 1 A 2 B 3 C 4 D Number in parentheses is E BUS address Module 1 s addre...

Страница 24: ...his LED will light up to indicate that 24 VAC power has been applied to the controller Binary Input LEDs BIN1 This green LED will light up when Compressor Status 1 contact is closed BIN2 This green LED will light up when Compressor Status 2 switch is closed BIN3 This green LED will light up when the Outside Coil Temperature switch is closed BIN4 This green LED will light up when the Emergency Shut...

Страница 25: ...iate chart depending on the refrigerant you are using If the temperature voltage or pressure voltage readings do not align closely with the chart your Suction Pressure Transducer is probably defective and will need to be replaced See the Suction Pressure Transducer Pressure Temperature and Voltage Chart for R410 A Refrigerant testing The charts show a temperature range from 20 F to 80 F For troubl...

Страница 26: ...us lead on the sensor input terminal being investigated If the voltage is above 4 98 VDC then the sensor or wiring is open If the voltage is less than 0 38 VDC then the sensor or wiring is shorted Discharge Thermistor Temperature Resistance Temp ºF Temp ºC Resistance K Ohms Voltage Input VDC Temp ºF Temp ºC Resistance Ohms Voltage Input VDC 40 40 2889 60 4 98 167 75 12 73 2 80 31 35 2087 22 4 97 1...

Страница 27: ...llow the notes and instructions that appear after the chart when checking sensors Table 6 0 5V Temperature Sensor Voltage Resistance for Type III Sensors Temperature Resistance Voltage for Type III 10 K Ohm Thermistor Sensors Temp ºF Temp ºC Resistance Ohms Voltage Input VDC Temp ºF Temp ºC Resistance Ohms Voltage Input VDC 10 23 3 93333 4 51 72 22 2 11136 2 635 5 20 6 80531 4 45 73 22 8 10878 2 6...

Страница 28: ...terminal See Table 7 this page Head Pressure Transducer Chart Voltage Pressure Voltage Pressure 0 5 0 2 6 350 0 6 17 2 7 367 0 7 33 2 8 384 0 8 50 2 9 400 0 9 67 3 0 417 1 0 83 3 1 434 1 1 100 3 2 450 1 2 117 3 3 467 1 3 133 3 4 484 1 4 150 3 5 500 1 5 167 3 6 517 1 6 183 3 7 534 1 7 200 3 8 550 1 8 217 3 9 567 1 9 233 4 0 584 2 0 250 4 1 600 2 1 267 4 2 617 2 2 283 4 3 634 2 3 300 4 4 650 2 4 317...

Страница 29: ...VE Digital Compressor 1 Digital Compressor 2 Condenser Signal 1 Condenser Signal 2 RLY2 RLY1 RLY4 RLY3 RLY5 COMM UNLOAD 24 VAC UNLOAD AOUT1 GND AOUT2 Connects to VCCX2 Loop Communications connector when used on a split system GND GND COM COM Only used when unit is controlling digital compressors ALARM UP DOWN ENTER MENU AAON P N ASM02201 24 VAC GND RELAY CONTACT MAX 24 VAC RATING IS 1 AMP CONDENSE...

Страница 30: ...erations RSMD Main Configuration Screen 2 Condenser Options Select the 2 Condensers per RSMD option on the above Hand Held Service Tool Screen HVAC Unit Application The Two Condenser per RSMD configuration is used with the following HVAC units D BOX 26 40 Ton C BOX 16 20 Ton B BOX RSMD CONFIGURATION Condenser Options 2 Cond per RSMD USE or TO CHANGE ...

Страница 31: ...stem GND GND COM COM Only used when unit is controlling digital compressors ALARM UP DOWN ENTER MENU AAON P N ASM02201 24 VAC GND RELAY CONTACT MAX 24 VAC RATING IS 1 AMP CONDENSER 1 COMP 1 COMP 2 ANALOG OUT REVERSING VALVE COMMON RELAY OUTPUT TERMINALS LABEL P N G041660 COND 1 COND 2 GND 24 VAC POWER ONLY WARNING POLARITY MUST BE OBSERVED OR THE CONTROLLER WILL BE DAMAGED CONDENSER 2 HEAD PRES 1 ...

Страница 32: ...een 2 Condenser Options Select the 1 Condenser for 1 RSMD option on the above Hand Held Service Tool Screen HVAC Unit Application The Single Condenser for One RSMD configuration is used with the following HVAC units B BOX Air to Air Heat Pump B BOX WSHP C BOX 25 30 Ton C BOX Air to Air Heat Pump C BOX WSHP RSMD CONFIGURATION Condenser Options 1 Cond for 1 RSMD USE or TO CHANGE ...

Страница 33: ... match and 2 and 4 match 10A250VAC 5A30VDC SA VDE G5Q 1A4 OMRON DC12V CHINA ALARM UP DOWN ENTER MENU AAON P N ASM02201 24 VAC GND RELAY CONTACT MAX 24 VAC RATING IS 1 AMP CONDENSER 1 COMP 1 COMP 2 ANALOG OUT REVERSING VALVE COMMON RELAY OUTPUT TERMINALS LABEL P N G041660 COND 1 COND 2 GND 24 VAC POWER ONLY WARNING POLARITY MUST BE OBSERVED OR THE CONTROLLER WILL BE DAMAGED CONDENSER 2 HEAD PRES 1 ...

Страница 34: ...wo Modules RSMD Main Configuration Screen 2 Condenser Options Select the 1 Condenser for 2 RSMDs option on the above Hand Held Service Tool Screen HVAC Unit Application The Single Condenser for Two RSMDs configuration is used with the following HVAC units RLA BOX RLB BOX RLE BOX RSMD CONFIGURATION Condenser Options 1 Cond for 2 RSMDs USE or TO CHANGE ...

Страница 35: ...d Only used on first module Not used on second and third Note If there are four modules 1 and 3 match and 2 and 4 match AAON P N ASM02201 24 VAC GND RELAY CONTACT MAX 24 VAC RATING IS 1 AMP CONDENSER 1 COMP 1 COMP 2 ANALOG OUT REVERSING VALVE COMMON RELAY OUTPUT TERMINALS LABEL P N G041660 COND 1 COND 2 GND 24 VAC POWER ONLY WARNING POLARITY MUST BE OBSERVED OR THE CONTROLLER WILL BE DAMAGED CONDE...

Страница 36: ...or Three Modules RSMD Main Configuration Screen 2 Condenser Options Select the 1 Condenser for 3 RSMDs option on the above Hand Held Service Tool Screen HVAC Unit Application The One Condenser for Three RSMDs configuration is used with the following HVAC units RLC BOX RLD BOX RSMD CONFIGURATION Condenser Options 1 Cond for 3 RSMDs USE or TO CHANGE ...

Страница 37: ... 1 Digital Compressor 2 Condenser Signal A1 B1 Condenser Signal A2 B2 RLY2 RLY1 RLY4 RLY3 RLY5 COMM UNLOAD 24 VAC UNLOAD AOUT1 GND AOUT2 Connects to VCCX2 Loop Communications connector when used on a split system GND GND COM COM Only used when unit is controlling digital compressors ALARM UP DOWN ENTER MENU AAON P N ASM02201 24 VAC GND RELAY CONTACT MAX 24 VAC RATING IS 1 AMP CONDENSER 1 COMP 1 CO...

Страница 38: ...2 Loop Communications connector when used on a split system GND GND Only used when unit is controlling digital compressors ALARM UP DOWN ENTER MENU AAON P N ASM02201 24 VAC GND RELAY CONTACT MAX 24 VAC RATING IS 1 AMP CONDENSER 1 COMP 1 COMP 2 ANALOG OUT REVERSING VALVE COMMON RELAY OUTPUT TERMINALS LABEL P N G041660 COND 1 COND 2 GND 24 VAC POWER ONLY WARNING POLARITY MUST BE OBSERVED OR THE CONT...

Страница 39: ...SMD Main Configuration Screen 2 Condenser Options Select the 2 Condensers for 2 RSMDs option on the above Hand Held Service Tool Screen HVAC Unit Application The Two Condensers per Two RSMDs configuration is used with the following HVAC units D BOX 50 70 Ton D BOX Air to Air Heat Pump D BOX WSHP RSMD CONFIGURATION Condenser Options 2 Cond for 2 RSMDs USE or TO CHANGE ...

Страница 40: ...n to have the Condenser Fan turn On Off with the Compressors This can also be selected when No Head Pressure Control is required Select this option if the Condenser Fan cycles On Off based on the Fan Cycle Head Pressure Setpoints Figure 17 Prism 2 Condenser Configuration ON OFF Condenser Options ...

Страница 41: ...41 RSMD Technical Guide NOTES ...

Страница 42: ...15 AAON Factory Technical Support 918 382 6450 techsupport aaon com AAON Controls Support 866 918 1100 Monday through Friday 7 00 AM to 5 00 PM Central Standard Time Controls Support website www aaon com controlstechsupport NOTE Before calling Technical Support please have the model and serial number of the unit available PARTS For replacement parts please contact your local AAON Representative ...

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