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16

MODGAS-X Technical Guide

INPUTS AND OUTPUTS

Inputs and Outputs

I/O Map

See 

Table 2, this page

 to reference the inputs and outputs that 

are available on the MODGAS-X Module. 

Analog Inputs

Reset Input (RST IN)

Used only in Stand-Alone Mode. The Discharge Temperature 

Setpoint can be reset by supplying a 0-10 VDC signal to the 

RST IN low voltage terminal block. This reset signal is optional 

and need only be used if you require resetting of the discharge 

air temperature.

Supply Air Temperature Sensor (SAT)

Used in Stand-Alone Mode and when MODGAS-X is connected 

to a CAV/VAV or MUA Controller. The Supply Air Temperature 

Sensor is the control source. This sensor has to be installed for the 

unit to operate. The Supply Air Sensor is located in the discharge 

air stream and monitors Discharge Air Temperature to maintain 

the Discharge Air Temperature Setpoint.

Binary Inputs

Heat Enable Contact (HEAT EN)

This input is only required when the MODGAS-X is used in 

Stand-Alone Mode. The Heat Enable Input is activated by a 24 

VAC signal supplied from a building automation system to enable 

the MODGAS-X. The MODGAS-X will not operate without 24 

VAC being applied to this input terminal when used in a Stand-

Alone Mode. When the Heat Enable Signal is lost or turned off, 

all stages deactivate immediately.

This enable input can be used in Communications Mode for 

special circumstances. Heat Enable can be activated by either 

communications or this enable input. Heat enable will be 

deactivated when both signals from communications and the 

enable input are turned off.

Analog Output

Gas Valve Output (VOUT)

Depending on the type of valve used, this output will supply 

a 0-20 VDC or 0-10 VDC output signal for control of the 

modulating gas valve. With a 0-20 VDC valve, the operation is 

reverse acting, so high voltage means closed and low voltage 

means open. With a 0-10 VDC valve, the operation is direct 

acting.

WARNING:  

For 0-20 VDC valves, the maximum number 

that can be connected/configured is two. For 

0-10 VDC valves, the maximum number 

that be can connected/configured is eight.

Relay Outputs

FAN (RLY1) - Fan and Stage 1 Heat Modulating

When the MODGAS-X has heat enabled, this relay closes to 

bring the induced draft blower on at high speed. The module will 

activate the Low Speed Fan Relay to reduce the induced draft 

blower speed as the gas valve modulates closed. This relay is 

also used to enable Modulating Heat Valve 1.

LOW SPEED (RLY2) - Low Speed Fan

Depending on the gas valve position, this relay will close to 

switch the induced draft blower to low speed. The module 

automatically switches the blower to low speed as the gas valve 

modulates closed in order to maintain the proper fuel-to-air ratio.

AUX 1 (RLY3) - Stage 2 Heat  

(Fixed or Modulating) 

If configured for two or more stages of heat, this relay would 

enable the second stage of heat if the first modulating valve 

cannot maintain the configured Supply Air Temperature Setpoint. 

This stage and any additional stages of heat will stage up and 

down as required to maintain the Supply Air Temperature 

Setpoint. The Stage Up Delay default is three minutes. The Stage 

Down Delay default is one minute.

Analog Inputs

1

(RST IN) Reset Signal

2

(SAT) Supply Temperature

3

(AUX AI) Not Used

Binary Inputs

1

(AUX BI) Not Used

2

(HEAT EN) Heat Enable

Analog Outputs (0-10 VDC)

1

(FAN) Fan and Stage 1 Heat (Modulating)

2

(LOW SPEED) Low Speed Fan

3

(AUX 1) Stage 2 Heat (Fixed or Modulating)

4

(AUX 2) Stage 3 Heat (Fixed or Modulating)

Table 2:  MODGAS-X Inputs and Outputs

Содержание MODGAS-X

Страница 1: ...MODGAS X Module Technical Guide...

Страница 2: ...hts reserved AAON is a registered trademark of AAON Inc Tulsa OK AAON assumes no responsibility for errors or omissions in this document This document is subject to change without notice www aaon com...

Страница 3: ...ting Staged Valves Communicating Wiring 15 INPUTS AND OUTPUTS 16 Inputs and Outputs 16 SEQUENCE OF OPERATION 18 Operating Modes 18 LCD SCREENS 20 Navigation Keys 20 Main Screens Map 21 MODGAS X Screen...

Страница 4: ...Valve No Staging Stand Alone Wiring Diagram 8 Figure 3 Single Modulating Valve No Staging Communicating Wiring Diagram 9 Figure 4 Single Modulating Valve Stand Alone Wiring Diagram 10 Figure 5 Single...

Страница 5: ...onfigurations One modulating valve Two staged modulating valves One or two modulating with multiple fixed staged valves Stand Alone Mode only The MODGAS X can be configured at the factory for the MAXI...

Страница 6: ...210 R 1uF 01uF 1962 2803 1212 6042 1502 1020 1002 2211 47uF 22uF 3 3uF 2211 2211 2211 5 73 2 62 2 04 4 09 0 57 0 21 5 04 5 63 5 24 1 68 1 20 0 25 MODGAS X AAON P N ASM01668 LABEL P N G041210 E BUS CON...

Страница 7: ...inserted and tightened into the terminal blocks Do not allow wire strands to stick out and touch adjoining terminals which could potentially cause a short circuit 7 When communication wiring is to be...

Страница 8: ...ut terminals maximum power consumption One Gas Valve 18 VA Two Gas Valves 33 VA Note 1 24 VAC must be connected so that all ground wires remain common 2 All wiring to be in accordance with local and n...

Страница 9: ...o that all ground wires remain common 2 All wiring to be in accordance with local and national electrical codes and specifications 40 VA transformer minimum 18 30 VAC GND Line Supply Air Temperature S...

Страница 10: ...all back to using only its onboard stages If communications is restored the MODGAS X will begin staging up if needed Fan Enable And Stage 1 Heat Mod Low Speed Fan See for jumper settings Only one Supp...

Страница 11: ...tage 15 Fixed 18 30 VAC GND 18 30 VAC GND power required 15 VA minimum E BUS cable connects to MODGAS X Figure 5 Single Modulating Valve and 14 Stages of Fixed Heat 12 Relay E BUS Expansion Module WAR...

Страница 12: ...GV2 24 VAC power input terminals maximum power consumption One Gas Valve 18 VA Two Gas Valves 33 VA YS102378 REV 1 Two Modulating Valves with up to 13 Additional Stages of Fixed Heat Stand Alone Wiri...

Страница 13: ...tage 15 Fixed 18 30 VAC GND 18 30 VAC GND power required 15 VA minimum E BUS cable connects to MODGAS X Figure 7 Two Modulating Valves and 13 Stages of Fixed Heat 12 Relay E BUS Expansion Module WARNI...

Страница 14: ...GV2 GV1 CR1 H1 CR2 MODGAS X AAON P N ASM01668 LABEL P N G041210 E BUS CONNECT I2C CONNECT 24 VAC GND CONTACT RATING 24 VAC IS 1 AMP MAX VOUT GND GAS VALVE TERMINALS COMM RELAY OUTPUT TERMINALS INPUT...

Страница 15: ...UX 1 LOW SPEED FAN AUX 2 Connect Supply Air Temperature Sensor to AI2 and GND or AI3 and GND on main controller This does not apply to retrofit applications See SAT Wiring Conditions Table I C cable c...

Страница 16: ...ut will supply a 0 20 VDC or 0 10 VDC output signal for control of the modulating gas valve With a 0 20 VDC valve the operation is reverse acting so high voltage means closed and low voltage means ope...

Страница 17: ...point The Stage Up Delay default is three minutes The Stage Down Delay default is one minute 12 Relay E BUS Expansion Module Stages 4 15 Fixed Heat These relays should only be used in Stand Alone Mode...

Страница 18: ...ht gas valves for 0 10 volt valves to maintain a desired Discharge Air Temperature It also controls the speed of the induced draft fan to maintain proper combustion in the heat exchanger Off Mode 1 If...

Страница 19: ...ted if the valve modulates above 34 3 4 VDC for five seconds Additional Stages of Heat If the MODGAS X is controlling more than one Stage of Heat it will use the following staging sequence 1 If the Mo...

Страница 20: ...navigate through the Main Menu Screen categories Editing Key Key Function UP or DOWN Use the UP or DOWN key to enter editing mode on a user adjustable screen Edit Mode is indicat ed by the underscore...

Страница 21: ...ALARMS Press to scroll through the ALARMS Screens Press to go to the SETPOINT Screens SETPOINT Press to scroll through the SETPOINT Screens Press to go to the FORCE VALVES Screens FORCE VALVES Press t...

Страница 22: ...t length errors This will stop at 9999 until power is cycled Example P XXXX 4 Number of initialization errors if communication is I2 C Example I XXXX SOFTWARE 1044 V XXX CURRENT SOFTWARE VERSION ADDRE...

Страница 23: ...perature Sensor has been disconnected for more than 60 seconds This alarm will be disabled when the sensor is reconnected VLV POS 100 VALVE POSITION 0 to 100 SA TEMP XX X SUPPLY AIR TEMPERATURE 40 F t...

Страница 24: ...F RESET HEATING SUPPLY AIR SETPOINT This is the maximum temperature at which the Supply Air Temperature will reset to It will only display in Stand Alone Mode The Reset Setpoint is set by the LCD Disp...

Страница 25: ...f the screens press the MENU button Diagnostic Screens Refer to the following map when navigating through the Diagnostic Screens From the DIAGNSTC Screen press ENTER to scroll through the screens DIAG...

Страница 26: ...You must press the ENTER key in order to save the configuration so that when any power cycles the unit will run with the saved settings MOD STG 1 NUMBER OF MODULATING STAGES 0 20 Volt Range is 1 or 2...

Страница 27: ...nd and subsequent stages of heat Range 1 120 seconds St MinDb XX MIN MODE DEADBAND Range 0 30 degrees NOTE If it is set to 0 Min Mode will not initialize and the sequence will continue to Heating Mode...

Страница 28: ...l blink an alarm code when an alarm s occurs The highest priority failure code will be indicated first You must correct the highest priority alarm before other problems will be indicated See Table 7 t...

Страница 29: ...AS X AAON P N ASM01668 LABEL P N G041210 E BUS CONNECT I2C CONNECT 24 VAC GND CONTACT RATING 24 VAC IS 1 AMP MAX VOUT GND GAS VALVE TERMINALS COMM RELAY OUTPUT TERMINALS INPUT TERMINALS TYPE HEAT EN B...

Страница 30: ...nd GND on specificAAON unit controllers Communications Mode Remove SAT and GND wiring from MODGAS X and ohm the sensor out this may indicate open or failed wiring Refer to Table 8 page 31 and Table 9...

Страница 31: ...ected from the controllers not powered 2 Use the voltage column to check sensors while connected to powered controllers Read voltage with meter set on DC volts Place the minus lead on GND terminal and...

Страница 32: ...45902 4 200 20 6 6 40147 4 095 25 3 9 35165 3 982 30 1 1 30805 3 862 35 1 7 27140 3 737 40 4 4 23874 3 605 45 7 2 21094 3 470 50 10 18655 3 330 52 11 1 17799 3 275 54 12 2 16956 3 217 56 13 3 16164 3...

Страница 33: ...e SAT sensor is shared between the two modules and always attaches to the MODGAS X See Table 11 page 34 for SAT Options Jumper Settings and see Figures 2 4 5 6 7 and 8 for wiring See Table 10 page 34...

Страница 34: ...nect to AAON unit controller using I2 C cable Install Supply Air Sensor on MHGRV X Connect to AAON unit controller using I2 C cable Install Supply Air Sensor on MODGAS X Connect to AAON unit controlle...

Страница 35: ...r or module it is currently on If it is currently installed on the MODGAS II module then reinstall it on the MODGAS X Step 3 Set the SAT Options Jumper per Table 12 page 34 Step 4 Connect power to the...

Страница 36: ...al Guide Figure 14 Two Wire 0 20 Volt Reverse Acting MAXITROL Selectra Stepper Valve Figure 15 Four Wire 0 10 Volt Directing Acting MAXITROL EXA STAR Stepper Valve APPENDIX C MAXITROL VALVES MAXITROL...

Страница 37: ...37 MODGAS X Technical Guide NOTES...

Страница 38: ...ed AAON Controls Support 866 918 1100 Monday through Friday 7 00 AM to 5 00 PM Central Standard Time Controls Support website www aaon com controlstechsupport AAON Factory Technical Support 918 382 64...

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