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10

OPERATION

IMPORTANT

Only  a  Certified  Start-up  agent  should  perform  the  initial  

firing of the boiler.  At this time the user should not hesitate 

to ask the start-up technician any questions regarding the 

operation  and  maintenance  of  the  unit.    If  you  still  have 

questions,  please  contact  the  factory  or  your  local  A.O. 

Smith representative.

Lighting and Operating instructions are included with this manual.  

By using these instructions, the user may be able to make minor 

operational adjustments and save unnecessary service calls.   

However  the  user  should  not  attempt  repairs,  but  should 

contact a service technician or gas supplier.

GENERAL

Never operate the boiler without first making sure the boiler 

and system are filled with water, in addition:

For hot water supply installations:

•  Make  sure  the  pressure  relief  valve  is  installed  at  the 

boiler and a temperature/pressure relief valve installed 

in the storage tank. Also check for leaks.

For heating boiler installations:

•  Make sure that the boiler and system have been purged of air 

and checked for leaks.

Also be sure to check the gas piping for leaks before beginning the 

initial firing of the boiler.

FILLING AND PURGING OF HEATING 

BOILER INSTALLATION

1.  Fast fill system through bypass until pressure approaches  

desired system pressure.  Close bypass valve and permit  

pressure  to  be  established  by  the  pressure  reducing 

valve.

2.  Vent all high points in system to purge system of air.

Provisions should be made to permit manual venting of radiators 

or  convectors. 

FILLING HOT WATER SUPPLY

BOILER INSTALLATION

1.  Close the system’s drain valve by turning handle clockwise.
2.  Open a nearby hot water faucet to permit the air to escape.
3.  Fully open the cold water inlet pipe valve allowing the boiler 

and piping to be filled.

4.  Close the hot water faucet as water starts to flow.

5.  The boiler is ready to be operated.

PURGING GAS LINE

Gas line purging is required with new piping or systems in which 

air has entered.

INLET GAS PRESSURE

The inlet gas pressure is measured by removing the 1/8” NPT Plug 

located on the upstream side of the supply gas valve, and insert 

a 1/8” NPT hose barb fitting to be connected to a manometer or 

pressure gauge. Once pressure has been checked and/or adjusted, 

replace the plug and check for leaks. The maximum value specified 

on the rating plate must not be exceeded. The minimum values, 

shown on the rating plate, must be maintained under both load and 

no load conditions (static and firing conditions). The combination 

gas valves supplied with the boiler are for low pressure service. 

If upstream pressure exceeds 14.0” W.C., an intermediate gas 

pressure regulator of the lockup type must be installed.

Gas Valve

Manual Gas

Shutoff Valve

(up stream)

Manual

Shutoff  Valve 

(down stream)

Venturi

Blower

Condensate

Pan

Adapter

FIGURE 3. GAS TRAIN ASSEMBLY.

Содержание VB 1500

Страница 1: ...one in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and s...

Страница 2: ...ning Procedure Mechanical Removal of Deposits 22 Replacement Parts 22 LIMITED WARRANTY 23 TABLE OF CONTENTS 2 safe installation use and service 3 APPROVALS 3 GENERAL SAFETY 4 INTRODUCTION 5 INSTALLATI...

Страница 3: ...hazardous situation which if not avoided could result in property damage WARNING CAUTION CAUTION DANGER All safety messages will generally tell you about the type of hazard what can happen if you do...

Страница 4: ...etup and instructions before lighting Failure to implement the proper setup will result in improper and inefficient operation of the appliance resulting in production of increased levels of carbon mon...

Страница 5: ...ion The installation must conform to all instructions contained in this manual and the local code authority having jurisdiction These should be carefully followed in all cases Authorities having juris...

Страница 6: ...e horizontally vented gas fueled heating appliance or equipment The sign should read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECT...

Страница 7: ...DB F3 7 5 AMP FUSE MCB II F1 24VDC GENERATION MCB II K6 RELAY COIL MCB II MR HIGH LIMIT FLOW SWITCH LWCO SWITCH OPTIONAL LOW GAS SWITCH HIGH GAS SWITCH OPTIONAL EXTERNAL ENABLE OPTIONAL POWER ACC PROV...

Страница 8: ...LE EXT ENABLE DISABLE COM NO COM NC NO COM COM NC ON OFF POWER RELAY NO COM G W W BK BK BK BK BK W 24VAC HOT W BK 24VAC RTN G GROUND F CAT 5 CABLE R G BK W MCB II DETAIL A Part of J BOX VB VW 1500 200...

Страница 9: ...W UNITS COME EQUIPPED WITH PUMP VB UNITS DO NOT 24VAC COM PUMP RELAY A BK F 0 WIRING DIAGRAM TRANSFORMER 120 24 VAC MODULATING CONTROL BOARD II MCB II J20 or J21 J16 1 2 6 7 J24 F1 7 5A 24VAC J3 1 2 3...

Страница 10: ...and permit pressure to be established by the pressure reducing valve 2 Vent all high points in system to purge system of air Provisions should be made to permit manual venting of radiators or convecto...

Страница 11: ...water temperature or 20 F 11 C differential whichever has the higher inlet temperature is attained b If the inlet water temperature is greater than 120 F 49 C and the 20 F 11 C differential is not pre...

Страница 12: ...12 LIGHTING AND OPERATING INSTRUCTIONS...

Страница 13: ...efully adjust the low fire gas setting to achieve the CO2 level prescribed in above reference table Note The rotation of the Low Fire adjustment is opposite of the High Fire as follows Clockwise rotat...

Страница 14: ...t will operate with the voltage and current level provided Pump MCB 120VAC required on systems that do not have an external pump Provides electrical power to directly operate a pump or the coil of an...

Страница 15: ...idle state as displayed by the Standby LED The control will continue to monitor heat demand and state of other system devices Upon a drop of water temperature below the set parameters the control wil...

Страница 16: ...when the fault state is exited Hard Fault State See Fault Description section for list of soft and Auto Reset faults The pump remains on for the selected post circulate time to cycle the hot water ou...

Страница 17: ...soft lockout condition will occur and burner will be shut off This fault condition is automatically cleared when temperature drops below high limit setpoint minus high limit differential AUTO HIGH LI...

Страница 18: ...nwards in screens to reach a desired item and to change setpoints and user settings They have an auto increment decrement feature for some of the configurations and values When you first press one of...

Страница 19: ...the MCB and reading the resistance across the two active pinsontheconnectoratthe end of the probe cable The value should be approximately 0 ohms when the temperature of the probe is less than 220 F L...

Страница 20: ...unction of the servo pressure regulator Replace the valve and add a gas filter in front of the new valve preventative maintenance This is a pre mix burner system The flame is not supposed to be direct...

Страница 21: ...to move at this point FOR DIRECT VENT UNITS It is necessary to loosen and slide the rubber coupling on the blower adaptor in order to move the blower 4 Loosen the seven bolts on the blower adapter at...

Страница 22: ...xist As the water is heated these tend to drop out depositing as scale or lime This scale must be removed before the heat exchanger tubes become blocked DELIMING The amount of calcium carbonate lime r...

Страница 23: ...his boiler under state or provincial law are limited to one 1 year duration for the boiler or any of its parts Some states and provinces do not allow limitations on how long an implied warranty lasts...

Страница 24: ...24 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com...

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