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Due to the nature of the typical gas water heater, the water 
temperature in certain situations may vary up to 30°F (16.7°C) 
higher or lower at the point of use such as, bathtubs, showers, 
sink, etc.

It is recommended that lower water temperatures be used to avoid 
the risk of scalding. It is further recommended, in all cases, that 
the water temperature be set for the lowest temperature which 
satis

fi

 es your hot water needs. This will also provide the most 

energy ef

fi

 cient operation of the water heater.

HOT WATER CAN SCALD: Water heaters are intended to produce 
hot water. Water heated to a temperature which will satisfy space 
heating, clothes washing, dish washing, and other sanitizing needs 
can scald and permanently injure you upon contact. Some people 
are more likely to be permanently injured by hot water than others. 
These include the elderly, children, the in

fi

 rm, or physically/mentally 

disabled. If anyone using hot water in your home 

fi

 ts into one of 

these groups or if there is a local code or state law requiring a certain 
temperature water at the hot water tap, then you must take special 
precautions. In addition to using the lowest possible temperature 
setting that satis

fi

 es your hot water needs, a means such as a mixing 

valve should be used at the hot water taps used by these people or 
at the water heater. Mixing valves are available at plumbing supply 
or hardware stores. See Figure 2. Follow manufacturer’s instructions 
for installation of the valves. Before changing the factory setting on 
the thermostat, see Figure 31.

Never allow small children to use a hot water tap, or to draw 
their own bath water. Never leave a child or handicapped person 
unattended in a bathtub or shower.

The water heater should be located in an area where the general 
public does not have access.  If a suitable area is not available, 
a cover should be installed over the thermostat to prevent 
tampering.

The water temperature setting was factory set at the lowest 
temperature; Pressing the “COOLER” 

  button decreases 

temperature and pressing the “HOTTER” 

  button increases 

the temperature.

Setting the water heater temperature at 120°F (49°C) (Approx.
“ ” mark on temperature setting of gas control valve/thermostat) 
will reduce the risk of scalds. Some states require settings at 
speci

fi

 c lower temperatures.

TEMPERATURE REGULATION

To avoid any unintentional changes in water temperature settings, 
the gas control valve/thermostat has a tamper resistant feature 
for changing the temperature setting. To change the temperature 
setting follow these instructions:

1. “Wake Up” the temperature indicators by holding down both 

“COOLER” and “HOTTER” temperature adjustment buttons 
at the same time for one second, see Figure 31. One or two 
of the temperature indicators will light up. These indicators 
will only remain on for 30 seconds if no further buttons are 
pressed. After 30 seconds the control will go back to “Sleep” 
mode.

2. Release both of the temperature adjustment buttons.

  a. To decrease the temperature press and release the “COOLER”

  button until the desired setting is reached.

  b. To increase the temperature press and release the “HOTTER”

  button until the desired setting is reached.

NOTE: Holding down the button will not continue to lower or raise 
the temperature setting. The button must be pressed and released 
for each temperature change desired.

Should overheating occur or the gas supply fail to shut off, turn 
off the manual gas control valve to the appliance.

GAS CONTROL VALVE/THERMOSTAT - FRONT VIEW

Temperature Setting

Display

           A  B  C

Time to Produce 2nd and 

3rd Degree Burns on 

Adult Skin

C-Flashing = approx.160°F (71°C)

About 1/2 second

C = approx. 150°F (66°C)

About 1-1/2 seconds

B = approx. 140°F (60°C)

Less than 5 seconds

A = approx. 130°F (54°C)

About 30 seconds

 = approx. 120°F (49°C)

More than 5 minutes

WARM = approx. 80°F (27°C)

- - - - - - - - - - - - -

FIGURE 31.

Содержание Promax GPD Series

Страница 1: ... MODELS NOT FOR USE IN MANUFACTURED MOBILE HOMES ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER RESIDENTIAL GAS WATER HEATERS For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER LOW LEAD CONTENT ...

Страница 2: ...o some of the substances included in the act This product is certified to comply with a maximum weighted average of 0 25 lead content as required in some areas IMPORTANT DEFINITIONS Qualified Installer A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the N...

Страница 3: ...3 ...

Страница 4: ...e location to ensure the water heater complies with the Locating the New Water Heater section in this manual 6 For California installation this water heater must be braced anchored or strapped to avoid falling or moving during an earthquake Correct installation procedure instructions may be obtained from California s Office of the State Architect 1102 Q street Suite 5100 Sacramento CA 95811 Instru...

Страница 5: ...ntally vented gas fueled heating appli ance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and si...

Страница 6: ...e Relief Valve O Flue P Flue Baffle Assembly Q Insulation R Rating Plate S Gas Supply T Manual Gas Shut off Valve U Ground Joint Union V Sediment Trap Dirt Leg W Drain Valve X Gas Control Valve Thermostat Y Metal Drain Pan Z Inner Door AA Outer Door BB HSI Burner Assembly CC FV Sensor Assembly TEMPERATURE INDICATORS TEMPERATURE ADJUSTMENT BUTTONS CAUTION 115 VAC CONTROL HARNESS INSIDE OUTER JACKET...

Страница 7: ...han others These include the elderly children the infirm or physically mentally disabled If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a mean...

Страница 8: ...rs and retailers and detect and react to leakage in various ways Sensors mounted in the metal drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the metal drain pan that turn off the water supply to the entire home when water is detected in the drain pan Watersupplyshut offdevicesthatactivatebasedonthewaterpressure differe...

Страница 9: ... to provide ventilation air can result in a fire or explosion and can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE FIGURE 5 If this water heater will be used in beauty shops barber shops cleaning establishments or self service laundries with dry cleaning equipment it is imperative that the water heater or water heaters be installed so that combustion and ventilation air be taken from outsi...

Страница 10: ...The vent exhaust outlet and air inlet terminals shall terminate at least 18 45 7 cm above the roof surface see Figure 9 FIGURE 9 AIR FOR VENTILATION FOR APPLIANCES LOCATED IN CONFINED SPACES Air for ventilation should be provided if installed in a confined space Refer to the National Fuel Gas Code ANSI Z223 1 INSULATION BLANKETS Insulation blankets are available to the general public for external ...

Страница 11: ...l interfere with safe operation of the water heater Do not cover the outer door gas control valve thermostat temperature pressure relief valve or FV Sensor Do not let insulation around the gas water heater get within 8 inches of the floor access for servicing the burner Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning ...

Страница 12: ...permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally disabled If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions...

Страница 13: ...the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as indicated in the above paragraph The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 psi 1 035 kPa and a discharge capacity not less than the water heater input rate as shown on the mode...

Страница 14: ... prevent dirt and foreign materials from entering the gas control valve thermostat A flexible gas connector or a ground joint union between the shut off valve and gas control valve thermostat to permit servicing of the unit Be sure to check all the gas piping for leaks before lighting the water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry When i...

Страница 15: ...ter Water must flow from the hot water faucet before turning ON gas to the water heater To fill the water heater with water 1 Close the water heater drain valve by turning the handle to the right clockwise The drain valve is on the lower front of the water heater 2 Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in us...

Страница 16: ...10 120 Vac therefore a grounded outlet must be within reach of the six 6 foot 1 8 m flexible power cord supplied with the unit See Figure 2 The power cord supplied may be used only where local codes permit If local codes do not permit the use of a flexible power supply cord a Make sure the unit is unplugged from wall outlet Remove screws and remove control box b Cut the flexible power cord leaving...

Страница 17: ...irect vent water heater snow accumulation and drifting should be considered in areas where applicable IMPORTANT DO NOT common vent this water heater with any other appliance FIGURE 16 Horizontal runs must be securely supported at 3 1 2 foot 1 m intervals and vertical runs supported at 5 foot 1 5 m intervals FIGURE 17 VENTING THROUGH AN OUTSIDE WALL A All 75 Gallon Models In the carton is supplied ...

Страница 18: ...nd 50 Gallon 40 000 BTU HR Models In the carton is supplied 1 Two 3 inlet and outlet PVC Schedule 40 45 vent caps All other piping must be supplied by the supplier FIGURE 20 If making an immediate horizontal run of vent off the blower one 3 PVC or ABS Schedule 40 street elbow is required for the outlet In addition one 3 PVC or ABS Schedule 40 elbow and one section of 3 PVC pipe a minimum of 3 long...

Страница 19: ...feet 1 5 m of length required in the horizontal run See Figure 25 FIGURE 25 The 3 PVC ABS or CPVC Schedule 40 vent pipe can be run from the water heater through the wall or from the wall to the water heater whichever is most convenient The vent pipe must extend a minimum of 1 1 2 4 cm through the exterior wall Extending the vent cap as far as possible from the surface of the exterior wall will hel...

Страница 20: ...let PVC Schedule 40 45 vent caps are supplied A 5 1 5 m section of 3 CPVC Schedule 40 outlet vent pipe is supplied with 75 gallon models and a 5 1 5 m section of 3 ABS Schedule 40 outlet vent pipe is supplied with 50 gallon 65 000 Btu Hr models More may be required and must be purchased locally 1 The water heater requires its own separate venting system 2 Only 3 ABS Schedule 40 piping and fittings...

Страница 21: ...or CPVC Components and ABS for ABS components Containers Metal or Glass to hold Primer and Cement Select the type of PVC ABS or CPVC materials to be used on the basis of their application with respect to chemical resistance pressure rating temperature characteristics etc Insertion Tool Helpful for larger diameter pipe and fittings 6 inches 15 2 cm and above PRIMER It is recommended that Tetrahydro...

Страница 22: ... if necessary Depth of entry Marking the depth of entry is a way to check if the pipe has reached the bottom of the fitting socket in Step F Measure the fitting depth and mark this distance on the pipe O D You may want to add several inches to the distance and make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting soc...

Страница 23: ...23 ...

Страница 24: ...ble area is not available a cover should be installed over the thermostat to prevent tampering The water temperature setting was factory set at the lowest temperature Pressing the COOLER button decreases temperature and pressing the HOTTER button increases the temperature Setting the water heater temperature at 120 F 49 C Approx mark on temperature setting of gas control valve thermostat will redu...

Страница 25: ...of water grows there will be a corresponding increase in water pressure due to thermal expansion Thermal expansion can cause premature tank failure leakage This type of failure is not covered under the limited warranty Thermal expansion can also cause intermittent temperature pressure relief valve operation water discharged from the valve due to excessive pressure build up The temperature pressure...

Страница 26: ...ontact a qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced At least once a year a visual inspection should be made of the main burner and the hot surface igniter assembly for proper flame PERIODIC MAINTENANCE characteristics and ignition sequences This can be done by viewing the main burner operation through the Viewport o...

Страница 27: ...th are visible ANODE ROD DEPLETION FIGURE 32B If the anode rod shows signs of either or both it should be replaced NOTE Whether re installing or replacing the anode rod check for any leaks and immediately correct if found In situations where clearance above the water heater is limited it may be necessary to bend the anode rod for removal Flexible anode rods are available for replacement In replaci...

Страница 28: ... restart the heater as directed in this manual If the water heater is going to be shut down for an extended period the drain valve should be left open IMPORTANT Condensation may occur when refilling the tank and should not be confused with a tank leak DRAIN VALVE WASHER REPLACEMENT See Figure 34 1 Turn OFF gas supply to water heater 2 Follow Draining instructions 3 Turning counterclockwise remove ...

Страница 29: ...lief valve may be leaking at the tank fitting F Water from a drain valve may be due to the valve being slightly opened G The drain valve may be leaking at the tank fitting H Combustion products contain water vapor which can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incomi...

Страница 30: ...s 6 26 FV Sensor 27 Gas Control Valve Thermostat 28 Pressure Switch Air 29 Flue Baffle Assembly 30 Baffle Adaptor Collar Assembly 31 Optional 3 PVCHorizontalVentKit rating plate located above the gas control valve thermostat WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER TYPE GAS NATURAL OR PROPANE L P SERIAL NUMBER PART DESCRIPTION THIS IS A REPAIR PARTS LIST NOT A ...

Страница 31: ...maximum number of elbows or maximum equivalent feet of vent or intake air pipe has not been exceeded per the installation instructions in the manual that came with the water heater 4 Ensure there are no obstructions in the vent or intake air pipe 5 The gas control valve thermostat has detected an open igniter circuit 1 Check wiring to the hot surface igniter assembly replace igniter assembly if wi...

Страница 32: ...ic check has detected the FV flammable vapor sensor is either open or shorted 1 Turn off power to the water heater Ensure all FV sensor wiring the ignitor assembly plug and the ignitor assembly socket on the bottom of the Intellivent control are making good contact Repair or replace any worn damaged components that are not making good connection 2 Replace the FV sensor 15 Self diagnostic check has...

Страница 33: ...nd gas clean burner head Combustion air path restricted Check intake venting arrangement for obstructions Not enough dilution air for proper combustion Check intake venting arrangement for obstructions CONDENSATION Water on the floor under heater See CONDENSATION section Water dripping from blower assembly Provide drip TEE to catch condensation from horizontal section of exhaust vent close to blow...

Страница 34: ...with specifications of the heating component manufacturer This warranty gives you specific legal rights and you may have other rights which vary under the laws of each province If any provision of this warranty is prohibited or invalid under applicable province law that provision shall be ineffective to the extent of the prohibition or invalidity without invalidating the remainder of the affected ...

Страница 35: ...r similar water heater or parts thereof which are manufactured or distributed by the warrantor Dealer replacements are made subject to in warranty validation by warrantor PROOF OF PURCHASE AND PROOF OF INSTALLATION DATE ARE REQUIRED TO SUPPORT WARRANTY CLAIM FROM ORIGINAL OWNER THIS FORM DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WI...

Страница 36: ...Copyright 2012 A O Smith Corporation All rights reserved ...

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