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 28 • Residential Gas Water Heater Use and Care Guide

Status Light and Diagnostic Code Troubleshooting Chart

LED STATUS OR ERROR CODE

INDICATES

CORRECTIVE ACTION

0 FLASHES (LED NOT LIT)

Pilot light is not lit or thermopile has not yet 

reached normal operating temperature.

Turn Gas Control Valve/Thermostat knob to “OFF”. 

Wait 10 minutes, then attempt to relight Pilot by 

following the lighting instructions on the water 

heater’s label. Until the thermopile reaches its 

normal operating temperature, the Status Light 

will not blink, even if the Pilot is lit. It may take 

up to 90 seconds of continuous Pilot operation 

before the thermopile reaches normal operating 

temperature and the Status Light starts to blink. If 

the Status Light does not blink after three lighting 

attempts, check to make sure unit is getting 

gas. Remove the outer door. Press reset button. 

Replace outer door. Turn Gas Control Valve/

Thermostat knob to “OFF”. Wait 10 minutes, then 

attempt to light Pilot by following the lighting 

instructions on the water heater’s label. Look 

through the view port for the Pilot flame. If Pilot 

is not visible, the spark igniter or gas supply to the 

Pilot should be checked. If the Pilot is visible and 

the Status Light does not blink after 90 seconds 

of continuous Pilot operation, the Pilot flame may 

not be heating the thermopile sufficiently (weak 

Pilot), the thermopile may be defective, or wiring 

connectors may be loose.

RED LIGHT ON (SOLID)

Pilot light was recently extinguished and the 

thermopile is cooling down.

Turn Gas Control Valve/Thermostat knob to “OFF”. 

Wait 10 minutes for the thermopile to cool, then 

attempt to relight Pilot by following the lighting 

instructions on the water heater’s label.

 

NOTE: This gas control valve/thermostat has 

built-in circuitry that requires waiting 10 minutes 

between lighting attempts.

 

Until the thermopile reaches its normal operating 

temperature, the Status Light will not blink, even 

if the Pilot is lit. It may take up to 90 seconds of 

continuous Pilot operation before the thermopile 

reaches normal operating temperature and the 

Status Light starts to blink.

1 FLASH (EVERY 3 SECONDS)

Normal Operation

No corrective action necessary.

2 FLASHES

Pilot is lit but the thermopile is not producing the 

required output voltage.

Turn Gas Control Valve/Thermostat knob to “OFF”. 

The thermopile is probably defective, but loose 

wiring connections or a weak Pilot flame can also 

cause this symptom.

4 FLASHES

The Gas Control Valve’s temperature sensor has 

detected that the water temperature was too high. 

Once this condition occurs, the Main Burner and 

the Pilot Light will be shut off. Since the Pilot light 

will be off, should this condition occur, this Flash 

Code will only be displayed immediately after 

the Pilot has been relit. Turn Gas Control Valve/

Thermostat knob to “OFF”.

Relight pilot and verify 4 flashes. If 4 flashes are 

observed, turn Gas Control Valve/Thermostat knob 

to “OFF”. Turn Main Gas Supply “OFF.” Replace the 

Gas Control Valve/Thermostat. See “Removing and 

Replacing the Gas Control Valve/Thermostat.”

5 FLASHES

The temperature sensor (thermistor) is defective.

Turn Gas Control Valve/Thermostat knob to “OFF”. 

Replace the temperature sensor (thermistor).

7 FLASHES

Gas Control Valve failure.

Turn Gas Control Valve/Thermostat knob to “OFF”. 

Turn Main Gas Supply “OFF”. Replace the Gas 

Control Valve/Thermostat. See “Removing and 

Replacing the Gas Control Valve/Thermostat.”

TROUBLESHOOTING

TR

OUBLE

SHOO

TING

Содержание G6-PVT4050NV

Страница 1: ...on operation or service can damage the water heater your house and other property and present risks including fire scalding electric shock and explosion causing serious injury or death Residential Gas...

Страница 2: ...Inlet Water Shut off Valve Inlet Water Shut off Valve Temperature and Pressure Relief Valve Combo Heating System Supply Outlet Optional Discharge Pipe Combo Heating System Supply Return Inlet Optiona...

Страница 3: ...a fuel gas and carbon monoxide detector This product is certified to comply with a maximum weighted average of 0 25 lead content as required in some areas DANGER indicates a hazardous situation that i...

Страница 4: ...lves tem perature limiting valves at each point of use These valves automati cally mix hot and cold water to limit the temperature at the tap Mixing valves are available at your local plumbing supplie...

Страница 5: ...ident will show a discoloration on the flame arrestor and require replacement of the entire water heater Improper installation or an inadequate air supply can also cause the FVIR system to disable the...

Страница 6: ...burning of fuels such as coal wood charcoal oil kerosene propane and natural gas Breathing excessive and abnormal amounts of carbon monoxide can cause carbon monoxide poisoning resulting in serious i...

Страница 7: ...er pipes you may purchase a Gas Water Heater Hook Up Kit available at your local plumbing supplier with compres sion fittings that do not require soldering This kit includes two 12 flex water lines an...

Страница 8: ...gated end of the vent piping connects to the top of the water heater and the opposite end connects to the vent termination hood which will be mounted on the exterior wall see Figure 4 Figure 4 shows t...

Страница 9: ...t Cut a clearance hole approximately 7 in diameter through the exterior wall for the vent assembly The recommended height is 64 for 40 gallon models or 73 for 50 gallon models as measured from the hol...

Страница 10: ...en secure the vent terminal to the exterior wall with 4 screw anchors included appropriate for the type of wall construction Caulk the junction of the vent terminal base plate and the exterior wall wi...

Страница 11: ...and secure with the gear clamp Pull the free end of the corrugated pipe past the gear clamp and secure with one sheet metal screw see Figure 13 Smooth Easy Curve Apply silicone to Airbox before attac...

Страница 12: ...to determine if your new water heater can be retrofitted to an existing vent termination hood Vent Termination Hood Application A 11 13 16 7 Figure 19 American Vent Termination Hood A A current Ameri...

Страница 13: ...Piping 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by the local utility Know the location of this valve and how to turn off the gas to this unit 2 Instal...

Страница 14: ...t outlet connections for use with space heating applications If this water heater is to be used to supply both space heating and domestic potable drinking water the instructions listed below must be f...

Страница 15: ...ming cold water supply line and adjust the water pressure control to between 50 and 60 psi If your home does not have a Pressure Reducing Valve install a PRV on the home s main water supply line and s...

Страница 16: ...l plumbing supplier under the water heater to catch conden sation or leaks from the piping connections or tank Most codes require and we recommend install ing the water heater in a metal drain pan tha...

Страница 17: ...lding codes NOTICE The state of California requires bracing anchoring or strapping the water heater to avoid its moving during an earthquake Contact local utilities for code requirements in your area...

Страница 18: ...ischarge pipe but do not reuse the old T P Relief Valve A new T P Relief Valve comes with your new water heater Figure 34 Removing the T P Relief Valve discharge pipe 10 Allow the vent pipe and draft...

Страница 19: ...tions or tank The drain pan must be at least two inches wider than the diameter of the water heater Install the drain pan so the water level is limited to a maximum depth of 1 4 Verify the water heate...

Страница 20: ...Pressure Relief Valve Discharge Pipe Do not place any valve or other re striction between the tank and T P Relief Valve Do not cap block plug or insert any valve between the T P Relief Valve and the e...

Страница 21: ...in your home Most homes use copper water pipes but some use CPVC or cross linked polyethylene PEX Use fittings appropriate for the type of pipe in your home Do not use iron or PVC pipe they are not su...

Страница 22: ...Install Vent Pipe 1 Install the new vent pipe on top of the water heater Do not reuse the vent pipe from the old water heater but rather use the new one that came with your new water heater Follow Ven...

Страница 23: ...stricter plate installed on heater flue outlet as applicable Inside pipe 3 and outside pipe 6 securely fastened to water heater with silicone and gear clamps Not obstructed in any way Vent Termination...

Страница 24: ...utes 6 Repeat lighting steps 2 through 5 at least two additional times or until the Status Light starts flashing once every three seconds Wait 10 minutes between lighting attempts 7 A solid Status Lig...

Страница 25: ...heat from sources such as solar collectors ambient air and the pilot light can result in temperatures higher than the thermostat set point WARNING Higher temperatures increase the risk of scalding but...

Страница 26: ...wer control check other faucets in the house for hot water Water heater s capacity too small or usage too high Reversed plumbing connections or melted dip tube usually found soon after new installatio...

Страница 27: ...harge pipe and do not operate the water heater without a functioning T P Relief Valve this could cause an explosion Water Pressure Too High High water pressure can cause the T P Relief Valve to drip I...

Страница 28: ...to relight Pilot by following the lighting instructions on the water heater s label NOTE This gas control valve thermostat has built in circuitry that requires waiting 10 minutes between lighting att...

Страница 29: ...ermostat knob is set to OFF Wait one minute Remove the outer door Look through the sight glass for a pilot flame If a pilot flame is observed with the gas control valve thermostat knob set to the OFF...

Страница 30: ...e hose in a drain outside or in buckets Note that sediment in the bottom of the tank may clog the valve and prevent it from draining If you cannot get the tank to drain contact a qualified person 5 Tu...

Страница 31: ...ove any flammable corrosive or combustible materials near the water heater If you lack the necessary skills required to properly perform this visual inspection or if the burner needs to be cleaned get...

Страница 32: ...let and use it to turn the gas control valve thermostat counterclockwise Do not use pipe wrench or equivalent to grip body Damage may result causing leaks Do not insert any sharp objects into the inle...

Страница 33: ...mbly behind outer door 13 Floor Drain 14 Metal Drain Pan 15 Flexible Manifold Tube 16 Sediment Trap 17 Ground Joint Union 18 Manual Gas Shut off Valve 19 Gas Supply 20 Baffle Assembly 21 Rating Plate...

Страница 34: ...34 Residential Gas Water Heater Use and Care Guide 37 33 35 36 34 30 38 32 31 39 REPAIR PARTS REPAIR PARTS...

Страница 35: ...Residential Gas Water Heater Use and Care Guide 35 NOTES NOTES...

Страница 36: ...Copyright 2023 All Rights Reserved...

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