A.O. Smith AWH-35 Скачать руководство пользователя страница 28

CHECKING REFRIGERANT CHARGE

Servicing  of  the  refrigeration  circuit  must  only  be  performed 

by  agencies  or  individuals  possessing  Type  II  or  Universal 

certification as defined in Section 608 of the Clean Air Act. See 

Qualifications on page 6.
This HPWH unit is factory charged with 134a refrigerant. See the 

rating label on the HPWH unit and Table 9 for refrigerant charge 

by weight. It should not be necessary to add or remove refrigerant 

during  installation  or  start  up.  Refrigerant  lost  during  frequent 

refrigerant pressure testing can cause low refrigerant conditions. 

Air and water flow should always be checked first to eliminate 

other potential problems before checking the refrigerant charge.

Check Air Flow

Ensure  the  air  filters  are  clean.  Ensure  the  evaporator  coil  is 

clean. Ensure the blower motor belt is not worn or loose. See 

Figure  1  on  page  8  for  component  locations.  Correct  any 

problems with air flow before checking the refrigerant pressures. 

Check Water Temperature Rise

Always check water temperature rise through the HPWH unit’s 

internal heat exchanger before checking the refrigerant charge.  

See  Start  Up  on  page  23  for  information  on  how  to  measure 

the water temperature rise.
If the measured water temperature rise during start up was within 

8°F to 12°F (4°C to 7°C) checking the charge is not necessary 

unless other conditions warrant testing.
If the measured temperature rise through the HPWH unit is less 

than 8°F (4°C) checking the charge is not necessary unless other 

conditions warrant testing. Short water piping runs between the 

HPWH and the storage tank will produce lower temperature rises 

and are not problematic. 
If the measured temperature rise through the HPWH unit is more  

than 12°F (7°C) check for restrictions in the inlet and outlet water 

piping connected between the HPWH unit and the storage tank. 

On new installations ensure the maximum equivalent feet of inlet 

and outlet piping was not exceeded. This is the most common 

cause of excessive water temperature rise on new installations. 

See number 11 on page 22. 

SUBCOOLING CALCULATION

1.  Measure  and  record  the  liquid  pressure  at  the  liquid  line 

pressure test port inside the unit.

2.  Convert  the  recorded  liquid  line  pressure  to  saturated 

temperature using Table 10.

3.   Measure  the  liquid  line  temperature  near  the  liquid  line

      pressure test port inside the unit.

4.  Compare  the  liquid  line  temperature  to  the  saturated 

temperature in Table 10.

5.  The  difference  between  saturated  temperature  and  liquid 

line temperature is the subcooling.

 Subcooling normal range

      should be 5°F to 15°F (2.8°C to 8.5°C).

SUPERHEAT CALCULATION

1.  Measure and record the suction pressure at the suction line 

pressure test port inside the unit.

2.  Convert  the  recorded  suction  pressure  to  saturated 

temperature.

3.

   Measure the suction line temperature near the suction line

pressure test port inside the unit.

4.  Compare the suction line temperature to the to the saturated 

temperature in Table 10.

TABLE 10

R134A SATURATED TEMPERATURE CHART

SATURATED 

TEMPERATURE °F

SATURATED 

TEMPERATURE °C

REFRIGERANT 

PRESSURE (PSI)

0

-18

7

5

-15

9

10

-12

12

15

-9

15

20

-7

18

25

-4

22

30

-1

26

35

2

30

40

4

35

45

7

40

50

10

45

55

13

51

60

16

57

65

18

64

70

21

71

75

24

79

80

27

87

85

29

95

90

32

104

95

35

114

100

38

124

105

41

135

110

43

146

115

46

158

120

49

171

125

52

185

130

54

199

135

57

214

140

60

229

145

63

246

150

66

263

155

68

281

28

5.  The  difference  between saturated  temperature and sucti

o

line temperature is the superheat

. Superheat normal range

should be 8°F to 12°F (4.4°C to 6.7°C).

TABLE 9

MODEL

FACTORY CHARGE R134A 

AWH-35

2lbs, 15oz

AWH-55

3lbs, 12oz

AWH-75

6lbs, 5oz

AWH-100

7lbs, 3oz

AWH-115

7lbs, 14oz

AWH-140

10lbs, 15oz

AWH-170

13lbs, 5oz

Содержание AWH-35

Страница 1: ...70 SERIES 100 INSTALLATION OPERATION SERVICE MAINTENANCE LIMITED WARRANTY 820 SW 41st Street Renton WA 98057 Read and understand this instruction manual and the safety messages herein before installin...

Страница 2: ......

Страница 3: ...ank Thermostat Wiring 37 Standard Tank Thermostat Wiring 38 High Ambient Air Kit Wiring 39 Building Recirculation Pump Wiring Diagram 40 PIPING DIAGRAMS 41 LIMITED WARRANTY 47 TABLE OF CONTENTS 3 SAFE...

Страница 4: ...possible injury or death WARNING indicates a potentially hazardous situation which if not avoided could result in injury or death CAUTION indicates a potentially hazardous situation which if not avoi...

Страница 5: ...er procedures or the use of non approved refrigerants refrigerant substitutes or refrigerant additives could result in death or serious injury or equipment damage Explosion Hazard Do not use oxygen to...

Страница 6: ...G APPLIANCE INTRODUCTION 6 Detailed installation diagrams are in this manual These diagrams will serve to provide the installer with a reference for the materials and suggested methods of piping IT IS...

Страница 7: ...flowing through the tubes and air flowing across the fins The Blower moves ambient air from the installed space or air ducted to the HPWH from another location across the fins of evaporator coil The r...

Страница 8: ...IQUID COMPONENT WATER CIRCUIT A WATER INLET B WATER PUMP C HEAT EXCHANGER CONDENSER D WATER OUTLET WARM RETURN AIR IN COOL SUPPLY AIR OUT ACCUMULATOR COMPRESSOR CONDENSER HEAT EXCHANGER REFRIGERANT TO...

Страница 9: ...8 660 AWH 115 33 1 113 000 89 000 7 4 4 2 3200 23 1 5 63 38 42 5 8 665 AWH 140 41 6 142 000 110 000 9 2 3 9 3800 28 2 0 63 38 42 5 8 725 AWH 170 50 1 171 000 133 000 11 1 3 9 4900 34 2 0 75 46 42 5 8...

Страница 10: ...ating range the HPWH unit s Ambient Air Limit Thermostat will discontinue heating operation until the entering air temperature returns to this operating range See Figure 15 on page 37 High Ambient Air...

Страница 11: ...ssary to access an adequate or greater source of heat for optimal efficiency See Building Air Pressure Air Flow and Ducting on page 19 CLEARANCES To ensure optimal performance a minimum of 30 inches c...

Страница 12: ...this could result in death serious bodily injury or property damage The load current rating and the overcurrent protection for these conductors shall not exceed 15 amperes for 14 AWG 20 amperes for 1...

Страница 13: ...demand of the application a Mixing Valve should be installed upstream from the building fixtures or at the hot water taps to further reduce system water temperature Mixing valves are available at plum...

Страница 14: ...ause brain damage or death Always read and understand instruction manual Breathing Hazard Carbon Monoxide Gas The supply outlet air from a HPWH installed in a garage or a unit drawing return inlet air...

Страница 15: ...unless spreader bars are furnished and used as depicted in Figure 4 and Figure 5 The side panels and roof of the unit are not constructed to handle significant force from the sides or above The HPWH...

Страница 16: ...H in new construction the following critical points must be observed The HPWH unit 1 Must be installed indoors 2 Should be installed near a floor drain for condensate removal 3 The HPWH storage tank a...

Страница 17: ...S 1 This HPWH unit is not designed to supply hot water directly to hot water fixtures The HPWH unit must be installed with a separate storage tank as shown in the water piping diagrams in this instruc...

Страница 18: ...NK PRE HEAT CONFIGURATION When water temperatures above 140 F 60 C are required the HPWH and storage tank are piped in series upstream with a backup water heater See Water Temperature on page 10 The b...

Страница 19: ...he building structure Gas and carbon monoxide detectors are available Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual Breathing Hazard Carbon Mo...

Страница 20: ...r entering the HPWH unit the supply air may not be suitable for supplemental space cooling purposes The air temperature drops approximately 12 F to 20 F 7 C to 11 C as it flows through the HPWH unit I...

Страница 21: ...12 14 16 18 20 22 24 MODEL CFM EXT in WG MAXIMUM EQUIVALENT LENGTH FEET AWH 35 1040 0 35 6 18 45 93 185 AWH 55 1650 0 35 3 8 18 40 77 137 AWH 75 2150 0 35 5 11 23 47 83 139 AWH 100 3200 0 35 3 6 14 26...

Страница 22: ...t Water Temperature on page 10 See Figure 7 and Figure 8 on page 18 14 On two tank preheat piping configurations ensure the cold INSTALLATION CHECKLIST 22 water supply is not connected to the back up...

Страница 23: ...mentioned above call the toll free technical support phone number on the back cover of this manual for further assistance 6 When all of the above procedures are complete adjust the tank temperature c...

Страница 24: ...buttons to adjust to the desired differential set point 3 When complete press the SET button to save the change 4 The operating mode of the thermostat will be shown on the LED display next as CoL for...

Страница 25: ...performing any maintenance on the blower assembly disconnect all power to the unit and follow the prescribed lock out tag out procedure Inspect and tighten all bearing collar and wheel set screws afte...

Страница 26: ...plication and usage instructions 5 Allow the unit to dry thoroughly 6 If necessary apply an anti microbial agent on the insulation per the instructions provided on the product label 7 Discard collecte...

Страница 27: ...t pump reduce piping or add booster pump clean heat exchanger with a mild acid wash open all shut off valves Heat pump is not running low pressure fault 1 Room temperature below 50 F 2 Blower not oper...

Страница 28: ...in the inlet and outlet water piping connected between the HPWH unit and the storage tank On new installations ensure the maximum equivalent feet of inlet and outlet piping was not exceeded This is th...

Страница 29: ...ent The cause of the pressure switch contacts opening must be corrected and the control system must be reset before the HPWH will resume compressor operation See Table 11 for pressure switch activatio...

Страница 30: ...e containing a relay or triac transformer and several electronic components Leads from the internal motor sensors are connected to the module As the motor temperature rises or falls the resistance als...

Страница 31: ...nits TABLE 13 ABBREVIATION DESCRIPTION WIRING NOTES PM Phase Monitor Factory If installed PC Pump Contactor Factory Load pump if installed BC Blower Contactor Factory CC Compressor Contactor Factory H...

Страница 32: ...UNIT WIRING DIAGRAMS FUSE SIZES 208 230 VAC SINGLE PHASE 60 HZ 32...

Страница 33: ...UNIT WIRING DIAGRAMS FUSE SIZES 208 230 VAC THREE PHASE 60 HZ AWH 35 AWH 55 and AWH 75 only 33...

Страница 34: ...UNIT WIRING DIAGRAMS FUSE SIZES 208 230 VAC THREE PHASE 60 HZ only 34...

Страница 35: ...UNIT WIRING DIAGRAMS FUSE SIZES 460 VAC THREE PHASE 60 HZ 35...

Страница 36: ...UNIT WIRING DIAGRAMS FUSE SIZES 460 VAC THREE PHASE 60 HZ only 36...

Страница 37: ...AIR TEMPERATURE SENSOR RANCO DIGITAL THERMOSTAT PART ETC 212000 000 24V COM NC NO C NC C NO DIGITAL TANK THERMOSTAT FULL GAUGE MODEL MT511Ri NOTE TANK TEMPERATURE SETTING MUST NOT EXCEED 140 F 60 C C...

Страница 38: ...ATION NOTES 1 Configure stage 1 for cooling 2 Configure stage 2 for heating 3 Set cooling set point at 50 F 4 Set heating set point 95 F 5 Set cooling differential to 10 F 6 Set heating differential t...

Страница 39: ...e on fall WHITE Close RED Close BLACK Close C NO NC 1 2 3 4 5 6 7 8 9 0 1 1 1 2 1 OUTPUT THERMOSTAT TERMINAL STRIP HPWH TERMINAL STRIP AMBIENT AIR LIMIT THERMOSTAT CONFIGURATION NOTES 1 Configure stag...

Страница 40: ...NK FIELD SUPPLIED LINE TEMPERATURE CONTROL INSTALLED IN THE CIRCULATING LOOP RETURN LINE CIRC PUMP MOTOR L1 HOT L2 NEUTRAL 120 VAC POWER NOTE USE SEPARATE 120 VAC POWER SUPPLY FOR PUMP CIRCUIT Figure...

Страница 41: ...URE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP DRAIN WYE STRAINER FULL PORT BALL VALVE TEMPERATURE GAGE CHECK VALVE TANK OR LINE TEMPERATURE CONTROL WARNING THIS DRAWING SHOWS SUGGESTED PIPIN...

Страница 42: ...E TEMPERATURE GAGE CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES CHECK WITH LOCAL CODES AND ORDINANCES FOR ADDITIONAL REQUIREMENTS TANK OR LINE TEMPERATURE CO...

Страница 43: ...N COLD WATER SUPPLY LINE THERMOSTAT NOTE CONNECT BUILDING RECIRC RETURN TO INLET OF BACKUP WATER HEATER WHEN PRESENT TANK THERMOSTAT PIPE T P TO OPEN DRAIN RETURN WATER INLET PURGE VALVE SUPPLY WATER...

Страница 44: ...ULL PORT BALL VALVE TEMPERATURE GAGE CHECK VALVE TANK OR LINE TEMPERATURE CONTROL WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES CHECK WITH LOCAL CODES AND ORDINANCES FOR...

Страница 45: ...AND ORDINANCES FOR ADDITIONAL REQUIREMENTS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP DRAIN WYE STRAINER FULL PORT BALL VALVE TEMPERATURE GAGE CHECK VALVE TANK OR...

Страница 46: ...ion of it in a modified form will void this warranty 4 SERVICE REPAIR AND EXPENSE Under this limited warranty the warrantor will provide only a replacement heat pump water heater or part thereof The o...

Страница 47: ...talled Dealer s Name Dealer s Address Phone No City and State Zip Fill in the following for your own reference Keep it Registration is not a condition of warranty The model and serial number are found...

Страница 48: ...500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com...

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