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11

Installation  and  Set-Up

Receiving And Handling

After the machine has been uncrated, examine the

case sealer for damage that might have occurred

during transit.  

If damage is evident, file a

damage claim immediately

 with the transportation

company and also notify your 3M Representative.

Figure 2-1 – 700rks Frame Set-Up

Machine Set-Up

It is recommended that the case sealer be set-up and

operated with product before placing it in the

production line.  This approach will allow your

thorough review and familiarization with the 700rks

before subjecting it and operating personnel to a

production situation where time for set-up,

adjustments, and operator training usually becomes

limited.

The following instructions are presented in the order

recommended for setting up and installing the case

sealer.  Following them step by step will result in an

installation in your production line that best utilizes

the many features built into the case sealer.  Refer to

Figure 3-1 and 3/2 to identify the various components

of the machine.

For future reference, record machine serial number on

front cover of this instruction manual in the space

provided.

IMPORTANT – Read "Warnings" on page 18

before attempting to set-up the case sealer for

operation.

1. Follow "Unpacking Instructions" label attached to

corrugated packing cover.

2. Remove the four angle brackets that secure the

machine legs to the shipping pallet.

Содержание 3M-Matic 700rks

Страница 1: ...00 44 0009 1927 2 A 3M Packaging Systems Division 3MCenter Building220 8W 01 St Paul MN55144 1000 Read ImportantSafeguards pages3 6andalsooperating Warnings page18 BEFORE INSTALLING OR OPERATING THIS...

Страница 2: ...nclude machine name number and type A parts order form is provided at the back of this manual 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Technical As...

Страница 3: ...number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part descript...

Страница 4: ...MachineSet Up 11 14 Initial Start Up of Case Sealer 14 Operation 15 21 CaseSealerComponents 15 18 Operation Warnings 18 TapeLoading Threading 19 Box Sealing 20 21 Maintenance 23 26 Cleaning 23 Air Li...

Страница 5: ...e Positioning 31 OuterColumn Re Positioning 32 33 Troubleshooting 35 36 ElectricalDiagram 37 PneumaticDiagram 38 SparePartsandServiceInformation 39 Suggested Spare Parts 39 Label Kit 39 Tool Kit 39 Re...

Страница 6: ...ssure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The case sealer adjusts automatically to a wide range of box sizes as Intended Use listed in Speci...

Страница 7: ...ess the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at...

Страница 8: ...els that are scratched peeled off painted over or otherwise destroyed must be replaced promptly to assure operator safety Replacement part numbers for individual labels are shown in Figures 1 1 1 2 an...

Страница 9: ...4 Figure 1 2 Replacement Labels 3M Part Numbers Important Safeguards Continued...

Страница 10: ...5 Important Safeguards Continued Figure 1 3 Replacement Labels 3M Part Numbers...

Страница 11: ...has been pressed turn the switch knob clockwise IMPORTANT Read Warnings on page 18 before set up operation maintenance or adjustments of case sealer This safety alert symbol identifies important safe...

Страница 12: ...SAFEGUARD Specifications 3 OperatingConditions Use in dry relatively clean environments at 5o to 40o C 40o to 105o F with clean dry boxes Note Machine should not be washed down or subjected to condit...

Страница 13: ...tting To accommodate smaller or larger boxes machine upper taping head frame and or outer column assemblies can be re positioned as described in Special Set Up Procedure pages 29 33 of this manual Ref...

Страница 14: ...sealer can accommodate most boxes within the size range listed above However if the box length in direction of seal to box height ratio is 5 or less then several boxes should be test run to assure pr...

Страница 15: ...ted approximate 11 Set UpRecommendations Machine must be level Customer supplied infeed and exit conveyors if used should provide straight and level box entry and exit Exit conveyors powered or gravit...

Страница 16: ...ituation where time for set up adjustments and operator training usually becomes limited The following instructions are presented in the order recommended for setting up and installing the case sealer...

Страница 17: ...be adjusted to obtain different machine bed heights from 520 mm 20 1 2 inches minimum to 785 mm 31 inches maximum Refer to Figure 2 2A and set the machine bed height as follows a Block up the machine...

Страница 18: ...e screws 2 and pivot bracket forward as shown in Figure 2 2B Replace and tighten screws and hex spacer For machine bed heights below 570 mm 22 1 2 inches remove hex spacer and screws that secure the t...

Страница 19: ...ore the power cord is plugged into 115 Volt 60 Hz outlet make sure that all packaging materials and tools are removed from the machine Do not plug electrical cord into outlet until ready to run machin...

Страница 20: ...ds pages 3 5 and Warnings on page 18 as well as all of the Operation instructions Refer to Figure 3 1 to acquaint yourself with the various components and controls of the case sealer Also see Figures...

Страница 21: ...supply to the two separate control circuits of the case sealer On Off Valve On Turn to SUP Off turn to EXH Note Turning air supply Off automatically bleeds air pressure from the case sealer air circui...

Страница 22: ...hown 7 Air Pressure Gauge Upper Taping Head Frame This gauge used in conjunction with the upper frame air regulator provides operator with a reference pressure setting for various size weight boxes 8...

Страница 23: ...3 1 and 3 2 to identify the knife location Keep hands away from these areas except as necessary to service the taping heads 9 Failure to comply with these warnings can result in severe personal injur...

Страница 24: ...2 See Section II Pages 7 and 8 for tape threading Note If lower tape drum is mounted in alternate outboard position remove taping head from machine bed by pulling straight up insert threading needle i...

Страница 25: ...understand their function Connect and turn air supply On Depressing the box centering switch causes the box centering guides to close releasing the switch causes the centering guide to open Depressin...

Страница 26: ...ausing the centering guides to return to their full open position Once the box is conveyed from under the upper taping head the upper frame descends to its rest position ready for insertion of the nex...

Страница 27: ...22 THIS PAGE IS BLANK...

Страница 28: ...h Cleaning Note Never attempt to remove dirt from the machine by blowing it out with compressed air This can cause the dirt to be blown inside the motor and onto sliding surfaces which may cause prema...

Страница 29: ...ad M8 tension screw C with 13 mm wrench 3 Hold or block upper drive belt back and loosen M10 lock nut D with 17 mm wrench 4 Rotate belt on pulleys until splicing pin E is at bottom 5 Remove splicing p...

Страница 30: ...4 M6 socket head screws C 5 mm hex key wrench from side plate D and remove side plate 3 Loosen hex head M8 tension screw E Figure 4 4 Lower Drive Belt Replacement 4 Loosen but do not remove M20 lock n...

Страница 31: ...rminecauseofoverloadandcorrect 2 Removeelectricalenclosurecover 3 Press the red Reset button and then the green Start button 4 Replacecover 5 Plug in machine 6 Press machine On button to resume case s...

Страница 32: ...beginning adjustments Failure to do so could result in severe personal injury Drive Belt Tension To adjust drive belt tension refer to Maintenance Drive Belt Replacement page 24 upper belts or page 2...

Страница 33: ...28 THIS PAGE IS BLANK...

Страница 34: ...ctric supplies 2 Remove and retain the screws washers column guards and bumper stop plates on both outer columns as shown in Figure 5 1B 3 Remove and relocate the stop bumper assembly to lowest availa...

Страница 35: ...lbs Use proper lifting techniques when removing or installing taping head 1 Removetapingheadsfrommachine Upper taping head remove and retain four mounting screws as shown in Figure 5 2 and removetapi...

Страница 36: ...4 Turn off and disconnect air supply to machine 5 Remove the four M8 socket head capscrews with 6 mm hex key wrench from each side of the upperframecrossbar 6 Move inner column assembly up down until...

Страница 37: ...ex key wrench that secure center cover and remove cover 3 Remove four M6 socket head capscrews each side cover with 5 mm hex key wrench that secure side covers and remove side covers Figure 5 4 Center...

Страница 38: ...and install four M8 capscrews through column machine frame and into nut plate Do not tighten Note if columns are difficult to move remove two bolts at one end of outer columnlowercrossbar 10 Using car...

Страница 39: ...34 THIS PAGE IS BLANK...

Страница 40: ...tension too low Electrical disconnect Circuit breaker not at correct setting Motor not turning Machine s minimum height stop does not match tape head leg length setting Worn belt Dry column bearings D...

Страница 41: ...r Cushion screw misadjusted Cushion screw missing Centeringguideforceadjust regulator set too low Centering guide cylinder speed control not in correct adjustment Defectivecenteringguidepower valve Di...

Страница 42: ...l Diagram WARNING Turn off and disconnect electrical and air supplies before beginning electrical service Failure to do so could result in severe personal injury or equipment damage Figure 6 1 Electri...

Страница 43: ...ic Diagram WARNING Turn off and disconnect electrical and air supplies before beginning pneumatic service Failure to do so could result in severe personal injury or equipment damage Figure 6 2 Pneumat...

Страница 44: ...ex socket wrenches for use with the metric fasteners on the case sealer The threading tool part number 78 8076 4726 4 contained in above kit is also available as a replacement stock item Also see Sect...

Страница 45: ...ment 78 8079 5574 1 Conveyor Extension Attachment Type 19300 Exit end only 78 8069 3926 6 Low Tape Sensor Kit 78 8079 5581 6 Bracket Low Tape Sensor 78 8079 5560 0 Tape Application Sensor Kit 78 8095...

Страница 46: ...d part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obta...

Страница 47: ...42 THIS PAGE IS BLANK...

Страница 48: ...43 700rks Adjustable Case Sealer Frame Assemblies...

Страница 49: ...44 700rks Adjustable Case Sealer Figure 3894...

Страница 50: ...25 26 1000 0010 3 Washer Flat M6 3894 26 26 1003 6916 9 Nut Locking Plastic Insert M6 3894 27 78 8060 7916 2 Bumper 3894 28 78 8091 0617 8 Plate Support Bumper 3894 29 78 8060 7918 8 Screw Flat Soc H...

Страница 51: ...46 700rks Adjustable Case Sealer Figure 3895 1 of 2...

Страница 52: ...8 8052 6706 5 Bracket 3895 15 26 1003 5820 4 Screw Hex Hd M5 x 12 3895 16 78 8010 7417 6 Nut Hex M5 3895 17 78 8052 6714 9 Guide Drive Belt 3895 18 26 1005 5316 8 Screw Flat Hd Hex Dr M5 x 16 3895 19...

Страница 53: ...48 700rks Adjustable Case Sealer Figure 3895 2 of 2...

Страница 54: ...Screw Soc Hd Hex Soc M4 x 35 3895 43 78 8005 5740 3 Washer Plain 4 mm 3895 44 78 8054 8758 0 Spacer Valve Holder 3895 45 78 8059 5607 1 Plate Threaded 3895 49 78 8054 8757 2 Pin Spring Holder 3895 50...

Страница 55: ...50 700rks Adjustable Case Sealer Figure 4046...

Страница 56: ...ape Drum 3 Inch Head 4046 8 78 8076 4731 4 Tape Drum Assembly 3 Inch Wide 4046 9 78 8054 8815 8 Tape Drum Assembly 4046 10 78 8054 8816 6 LeafSpring 4046 11 26 1002 5753 9 Screw Self Tapping 4046 12 7...

Страница 57: ...52 700rks Adjustable Case Sealer Figure 7356...

Страница 58: ...or Bed R H 7356 24 78 8114 5042 4 Conveyor Bed L H 7356 25 78 8091 0563 4 Shaft 7356 26 78 8060 7693 7 Roller 32 x 38 7356 27 78 8052 6732 1 Ring Special M8 7356 28 78 8017 9066 4 Screw M5 x 12 7356 2...

Страница 59: ...54 700rks Adjustable Case Sealer Figure 7357 1 of 2...

Страница 60: ...78 8114 4911 1 BeltTensioning 7357 15 78 8119 8768 0 Screw O HD M10 x 25 7357 16 26 1004 5510 9 Washer Plain M10 7357 17 26 1003 6918 5 Nut Plastic Insert M10 Hex Flange 7357 18 78 8052 6706 5 Bracke...

Страница 61: ...56 700rks Adjustable Case Sealer Figure 7357 2 of 2...

Страница 62: ...8016 5855 6 E Ring 10 mm 7357 47 78 8054 8832 3 Support Valve 7357 48 26 1002 5817 2 Screw Hex Hd M5 x 8 7357 49 26 1005 6358 9 3 Way 2 Position Valve 7357 50 26 1003 7946 5 Screw Soc Hd M4 x 25 7357...

Страница 63: ...58 700rks Adjustable Case Sealer Figure 7358...

Страница 64: ...12 78 8054 8984 2 Bushing 7358 13 78 8054 8983 4 Housing Bearing 7358 14 78 8054 8879 4 Washer 20 5 mm 7358 15 78 8057 5739 6 Key M5 x 5 x 30 mm 7358 16 26 1002 5820 6 Screw Hex Hd M5 x 16 7358 17 78...

Страница 65: ...60 700rks Adjustable Case Sealer Figure 7359 1 of 2...

Страница 66: ...Long 7359 20 78 8055 0719 7 Chain 3 8 Inch Pitch 27 Pitch Long 7359 21 78 8054 8786 1 ChainConnector 7359 22 78 8054 8788 7 ChainConnector 7359 23 78 8060 7520 2 Screw M3 x 20 7359 24 78 8059 5517 2 N...

Страница 67: ...62 700rks Adjustable Case Sealer Figure 7359 2 of 2...

Страница 68: ...7359 68 78 8054 8767 1 Spring 7359 69 78 8054 8768 9 Block Pivot 7359 70 78 8091 0510 5 Regulator Speed 7359 71 78 8114 5070 5 Reinforcement R H 7359 72 78 8114 5071 3 Reinforcement L H 7359 73 78 81...

Страница 69: ...64 700rks Adjustable Case Sealer Figure 7360...

Страница 70: ...Union Rotating MR41 06 14 7360 15 78 8119 8632 8 Gauge 50 0 12 Bar 7360 16 78 8119 8635 1 Gauge 50 0 4 Bar 7360 17 78 8119 8770 6 Elbow 1 4 1 4 31920413 7360 18 78 8091 0639 2 Union TE 33040806 7360 1...

Страница 71: ...66 700rks Adjustable Case Sealer Figure 7361...

Страница 72: ...8094 6145 8 Screw M5 x 12 7361 16 78 8094 6383 5 Contactor SPRECHER SCHUH 7361 17 78 8100 0755 5 Switch KTA 3 25 2 5 4 A 7361 18 78 8094 6384 3 Clamp 7361 19 78 8091 0412 4 Terminal VU 4 2 5 7361 20...

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