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The filter and regulator panel must be installed a minimum of 25 feet away from the compressor.
The actual distance required from the compressor shall be determined by the temperature of the air.
The air supply temperature at the filter should be 35-150°F (2-65°C) for maximum efficiency.
Conditioning equipment may be necessary, prior to the filter, to achieve this temperature 
range.  (Fig. 4)

The filter and regulator panel is used to adjust the air pressure supplied to the air control devices
of a respiratory protection system.  Consult instructions on your particular air control device for
pressure requirements.  

The filter and regulator panel comes with a 3M™ Carbon Monoxide Monitor designed to provide
continuous, direct read CO monitoring.  The carbon monoxide monitor in the filter and regulator
panel is CSA certified intrinsically safe for Class 1, Div. I, Groups A, B, C & D Hazardous
Locations when utilizing the two 9 volt batteries to power the monitor.  See the carbon monoxide
monitor 

User Instructions

.  If the optional AC power adapter is used, the power cable can be

routed out through an existing vent hole or an additional hole can be drilled for this cord.

The filter and regulator panel is supplied with an industrial interchange plug (1/2" body size, 3/4" MPT)
at the inlet and eight (8) industrial interchange quick-disconnects (1/4" body size, 3/8" MPT) at
the outlet.

The filter cartridges have an average life expectancy of one (1) to two (2) months 
(or approximately 160-320 hours, depending on the quality of the air in your compressed air lines)
under normal conditions.  The frequency of filter change will depend on the quality of the
incoming compressed air and how much the panel is used.  All three (3) filters should be changed
at the same time.  

The carbon monoxide alarm will sound to alert the operator that a problem has developed.  
The monitor alarm will sound due to one or more of the following conditions:

1. Carbon monoxide levels exceeding a predetermined alarm set level (10 ppm USA, 5 ppm

Canada) are passing through the 3M filter and regulator panel.  Examine the air compressor air
intake for CO concentration.  Eliminate the source of CO or move the air intake to a position
where CO free air is available.  Do not use respiratory protection systems until CO levels are
below the predetermined alarm set level (10 ppm USA, 5 ppm Canada).

2. Monitor is out of calibration.  Calibrate per the carbon monoxide monitor 

User Instructions

.

3. Monitor sensor may be bad.  See carbon monoxide monitor 

User Instructions

for

replacement procedure.

NOTE:

The amber-colored indicator light will light when a low battery condition exists.  

When this condition occurs, replace batteries.  See carbon monoxide monitor 

User Instructions

.

W

WARNING

The intrinsic safety of the carbon monoxide monitor is voided when remote alarm is used.

The intrinsic safety of the carbon monoxide monitor is voided when the 110-120 volt AC
adapter is used.

Carbon monoxide monitor will alarm if carbon monoxide concentrations exceed the preset level 
(10 ppm USA; 5 ppm Canada).  If alarm should sound, remove respirator or activate SCBA and
immediately move to a safe, breathable atmosphere.  Have the proper qualified personnel
examine the equipment and make the appropriate corrections before using again.  

Failure to do so may result in sickness or death.

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Содержание 256-02-01

Страница 1: ... with Carbon Monoxide Monitor User Instructions Keep these User Instructions for reference 3M 256 02 00 Portable Compressed Air Filter Regulator Panel 3M 256 02 01 Portable Compressed Air Filter Regulator Panel netzerotools com netzerotools com netzerotools com ...

Страница 2: ...or Panel 256 02 01 with CO Monitor 7 Replacement Parts 8 Accessories 8 Set Up Procedures 8 OPERATING INSTRUCTIONS 10 Carbon Monoxide Monitor 11 3M Portable Compressed Air Filter and Regulator 256 02 01 with Carbon Monoxide Monitor 11 REPLACEMENT PART INSTRUCTIONS 13 Prefilter Combined First and Second Stages 13 Air Scrubber Third and Fourth Stages 14 Final Check and Calibration 15 Storage 15 RECOR...

Страница 3: ...at least the requirements of the specification for Grade D breathing air as described in the Compressed Gas Association Commodity Specification G 7 1 1997 in the United States In Canada refer to CSA standard Z180 1 for the quality of compressed breathing air Failure to do so may result in sickness or death There is no assurance that by using the 3M Portable Compressed Air Filter and Regulator Pane...

Страница 4: ...versely affect product performance and result in sickness or death Do not use for respiratory protection when atmospheric concentrations of contaminants are unknown or immediately dangerous to life or health unless used in conjunction with a back up escape system or a self contained breathing apparatus supplied air respirator SCBA SAR Leave work areas immediately if Any part of the system becomes ...

Страница 5: ...ed and retained 3 The air then enters the second stage of the prefilter C which traps particulate matter larger than 0 3 microns and coalesces liquid aerosols with an efficiency rating of 99 97 The liquid contaminates are trapped in the lower chamber of the prefilter and expelled through the automatic float drain D 4 The third stage E and fourth stage F contain a bed of odor absorbing activated ch...

Страница 6: ...h the panel there is resistance to flow called pressure drop The more airflow through the filter and regulator panel the greater the pressure drop The air control devices approved for use with the 3M respirators must be operated within the supply pressure ranges and hose lengths stated in their User Instructions Use Figure 2 along with information on the maximum airflow consumption supply pressure...

Страница 7: ...e operated within the supply pressure ranges and hose lengths stated in their User Instructions Failure to do so may adversely affect respirator performance and result in sickness or death You must comply with OSHA standard 29 CFR 1910 134 which states that Airline couplings shall be incompatible with outlets for other gas systems to prevent inadvertent servicing of airline respirators with nonres...

Страница 8: ... Aluminum Tube Third Stage 10 Aluminum Tube Fourth Stage 11 Base Bracket 12 Manifold 13 Carbon Monoxide Monitor 14 Manifold Bracket 15 Bracket Bolts 3 each 16 Manifold Bolts 5 each 17 Manifold Washer 5 each 18 Tubing St Elbow 2 each 19 Tubing 20 Air Regulator 21 Outlet Block 22 1 8 Hex Pipe Plug 23 Close Nipple 1 8 24 Air Sample Metering Valve 25 Air Sample Hose Connector 26 Pressure Gauge 0 160 p...

Страница 9: ...or panel can be wall mounted right in the case Simply drill holes in the back of case to allow for installation of screws or bolts Use washers on the screws or bolts to prevent the screws from pulling out from the unit The user s supply line to the inlet of the 3M filter and regulator panel should be a minimum of 3 4 I D The air supply entering the filter and regulator panel should meet the follow...

Страница 10: ... The frequency of filter change will depend on the quality of the incoming compressed air and how much the panel is used All three 3 filters should be changed at the same time The carbon monoxide alarm will sound to alert the operator that a problem has developed The monitor alarm will sound due to one or more of the following conditions 1 Carbon monoxide levels exceeding a predetermined alarm set...

Страница 11: ...g system is oxygen deficient The 3M filter and regulator panel will not increase the oxygen content of the air Use with oxygen deficient air may result in sickness or death The panel should not be used in an Immediately Dangerous to Life or Health atmosphere IDLH unless it is used in conjunction with a back up escape system or a Self Contained Breathing Apparatus Supplied Air Respirator SCBA SAR w...

Страница 12: ...urs After warm up period testing check the monitor s calibration Calibrate the carbon monoxide monitor as per the calibration instructions in the CO monitor User Instructions The monitor should be calibrated prior to use and every two weeks thereafter for the first month Calibrate monitor monthly thereafter if used continuously daily or weekly If the monitor is used on a non continuous basis calib...

Страница 13: ...ropriate pressure required by the respirator air control device Adjust air sample metering valve s adjustment knob Fig 5 so the black floating ball is within the green boxed area etched on valve body Proper air sample is now being metered to the CO monitor Periodically check to be sure ball is floating freely in this area by turning adjustment knob and noting movement of ball Fig 5 WWARNING To mee...

Страница 14: ...r rod of manifold 4 Discard clogged prefilter element 5 Inspect manifold for dirt and contaminants clean as required and inspect O ring 6 located inside manifold for any cuts or cracks Replace O ring if required to prevent air leakage Serious injury could result if the AIR SAMPLE METERING VALVE is not properly adjusted Proper sample airflow to CO monitor is required for monitor to give correct CO ...

Страница 15: ... new third stage filter cartridge is pointing DOWN for proper operation 8 Remove sealing label 14 and install new cap gasket on the TOP of the third stage aluminum filter tube assembly 9 Slide the new third stage aluminum filter tube assembly into the air scrubber on the inlet side 10 Remove old fourth stage filter cartridge 15 and cap gasket from the fourth stage aluminum tube 11 Clean the alumin...

Страница 16: ...s been damaged by accident misuse neglect improper service or other causes not arising out of defects in material or workmanship This warranty does not include replaceable items such as filter elements which are considered part of a regular maintenance program Any implied warranties arising out of the sale of 3M s filter and regulator panel and its carbon monoxide sensor including but not limited ...

Страница 17: ...ty repair service center No charges will be made for repair or replacement Each repaired unit is warranted for sixty 60 days or the remaining portion of the original equipment s warranty whichever is longer THE FOREGOING CONSTITUTES THE SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ANY AND ALL OTHER REMEDIES WHICH MAY BE AVAILABLE This warranty becomes void immediately should any repair of or altera...

Страница 18: ...18 3M 2003 Printed in the U S A 38 9017 2842 8 netzerotools com netzerotools com ...

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