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North American - ENG

Date Released:

05-22-18

TAM Application Monitor - Yype 21800
Page 25
44-0009-2048-6 / ECO# 0078483

Operation

(continued)

Figure 4-6A

Figure 4-6B

Figure 4-6C

Figure 4-6D

FAULT CODE "101"

FAULT CODE "201"

FAULT CODE "102"

FAULT CODE "202"

LOWER Taping Head: Tape did not apply to box.

Check tape supply roll. Tape is broken, not on

taping head apply roller, or supply roll is empty

Correct then RESET by pressing the Start PB on

case sealer

UPPER Taping Head: Tape did not apply to box.

Check tape supply roll. Tape is broken, not on

taping head apply roller, or supply roll is empty

Correct then RESET by pressing the Start PB on

case sealer

LOWER Taping Head: Tape did not cut.

Check the taping head for proper position

of the tape on the apply roller or issues

with the cutting blade. If not resolved check

the case sealer for proper alignment.

RESET by pressing the Start PB on case sealer

UPPER Taping Head: Tape did not cut.

Check the taping head for proper position

of the tape on the apply roller or issues

with the cutting blade. If not resolved check

the case sealer for proper alignment.

RESET by pressing the Start PB on case sealer

Содержание 21800

Страница 1: ...IS EQUIPMENT Read understand and follow all safety and operating instructions Spare Parts It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays Tape Application Monitor TAM Type 21800 Serial For reference record machine serial number h...

Страница 2: ...nance troubleshooting repair work and servicing plus parts list of the 3M Matic TM Tape Application Monitor TAM 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition December 2018 Copyright 3M 2018 All rights reserved The manufacturer reserves the right to change the product at any time without notice ...

Страница 3: ...Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Technical Assistance Replacement Parts and Additional Manuals Fortechnical assistance contact our help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate Forexample Model TAMManual Type21800 SerialNumber13282 To ...

Страница 4: ...ded with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts and or additional manuals include machine name number and type 3M Matic AccuGlide and Scotch are Trademarks of 3M St Paul MN 55144 1000 Printed in U S A 3M Industrial Adhesive...

Страница 5: ...y Lower Outboard Dancer Arm Assembly Upper Arm Assembly Box Present Sensing Assembly Mounting Procedure Attaching the Brackets Adjusting the Low Tape Sensor Setting the PLC Application Parameters Theory of Operation 20 22 General Information Operational Explanation Upper and Lower Tape Head Mounting Operation 23 27 Loading Tape Supply Roll System Checkout and Operating Sequence Adjustments 28 29 M...

Страница 6: ...5 ...

Страница 7: ...ase sealer when a tape related malfunction occurs In addition the control system will turn on an indicator light that is located on the control panel Equipped with the ability to control up to two AccuGlide taping heads the unit reliably detects the following tape application faults Tape did not apply to box Tape has broken or failed to cut off Tape supply is low The Tape Application Monitoring Ki...

Страница 8: ...damage aris ing from this 3M equipment whether direct indirect special incidental or consequential regardless of the legal theory asserted including breach ofwarranty breach of contract negligence or strict liability The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized representatives of 3M and seller 3M war...

Страница 9: ...symbol identifies important messages in this manual READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT To reduce the risk associated with mechanical and electrical hazards Read understand and follow all safety and operating instructions before operating or servicing the case sealer Allow only properly trained and qualified personnel to operate and service this equipment Warning...

Страница 10: ... In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety Replacement part numbers for individual labels are shown in the following figure and are available from CSPD division of Combi Packaging Systems LLC Important Safeguards continued 78 8070 1329 3 78 8137 0226 9 Label Error Codes 78 8137 0218 6 ...

Страница 11: ...r Skill 2a Electrical Maintenance Technician This operator is trained to use the machine as the MA CHINE OPERATOR and in addition is able to work with thesafetyprotectiondisconnected tomakeadjustments to carry out maintenance operations and repair the electrical components of the machine He is allowed to workonliveelectricalpanels connectorblocks control equipment etc Operator Skill Level Descript...

Страница 12: ...s been designed and tested to work with the following 3M Matic case sealers 200a 800ab 800asb 800r 800rks 800rf 7000a 7000r 8000a and 8000af Additional information is required for 800rks and 800rf applications Contact a 3M representative for more detail Regulatory USA Standard Code of Regulations FCC Part 15 Subpart B Class A cUL 508A Control PLC Keyence KV N14AR with key features Human Machine In...

Страница 13: ...ol box One spare strain relief cord grip PG 7 is available for ad ditional input and or output control signals Examples of control signals include disabling a remote conveyor interfaceto a host control orinterfaceto an 800rks and 800rf case sealer PLC Electrical Control Box Theremotewarningbeaconlightperformanceisidenti cal to the panel mounted LED The beacon light allows operators and maintenance...

Страница 14: ...0rf the recommended mounting position is on the underside of the machine s electrical control box Control Box Assembly Note Because holes do not already exist in the electrical box of the 800rks and 800rf you must first position the control box mounting bracket then carefully mark and drill clearance holes 343 dia for the 2 M8 mounting fasteners Refer to Figures Installation General Read the insta...

Страница 15: ...05 22 18 TAM Application Monitor Yype 21800 Page 9 44 0009 2048 6 ECO 0078483 Figure 2 1 200a 7000a Pro 7000r Pro Figure 2 2 800ab 800asb 8000a Figure 2 3 800r Figure 2 4 8000af Figure 2 5 800rf 800rks Installation and Set Up continued ...

Страница 16: ...mine the correct mounting location 4 Place and hold the lower dancer arm assembly on the bottom of the right hand drive frame so the dancer arm roller is in contact with the tape drum Figures 2 6 and 2 7 Note Right hand is defined by viewing the machine from the entrance end 5 Place a mark on the case sealer frame at the back of the dancer arm bracket Figure 2 6 and 2 7 The lower dancer arm assemb...

Страница 17: ...l a 0 25 inch 6 5mm hole at the marks made in step 7 Note Carefully remove any burrs on the case sealer frame before fastening the dancer arm assembly 9 Fasten the dancer arm assembly to the case sealer frame using 2 M6 screws washers and the nut plate as illustrated in Figure 2 11 10 Reinstall taping head without the tape supply roll 11 Verify that the dancer arm roller is in contact with the emp...

Страница 18: ...the appropriate bracket See Figures 2 12 using the M6 screws and washers 2 Remove the tape supply roll from the upper tape drum 3 Remove the fasteners used to secure the tape drum bracket to the inner column cross member of the case sealer 4 Place the dancer arm assembly over the tape drum bracket as shown in Figures 2 12 and attach the entire assembly using the longer 4 M6 screws and washers supp...

Страница 19: ...plications with top taping only the position should be chosen using the upper taping head cutoff bracket The sensor must also be positioned to detect the lowest height box withoutbeingblockedbytapingheadmovement Mounting location and adjustment will vary with each application See Figures 2 14 Important Do not remove the VHB tape liner to mount the box present sensor brackets first determine the se...

Страница 20: ... as it passes through the machine 9 Mark the final position 7 Slide the sensor and reflector brackets as required until the light LED on the sensor turns On Note The sensor LED is On whenever the sensors beam is reflected back to the sensor i e The reflector is aligned with the sensor and no object blocking the reflected beam 200a 700a 7000a 700r 7000r two possible locations 800a 800ab 800asb 8000...

Страница 21: ...are marked to indicate the appropriate sensor connection i e UD Upper Dispensing sensor US Upper low tape Supply sensor LD Lower Dispensing sensor LS Lower low tape Supply sensor Important Cables must remain clear of moving parts and free to move if affected by machine adjustment 3 Use the cable ties and cable mounts contained in this kit to secure the control cables to the case sealer Note It is ...

Страница 22: ...of this manual for further information on this feature The sensor should be positioned to allow the opera tor ample time to replace the tape roll before ad versely affecting your production process when the system is set to indicate a low tape condition To adjust the sensor 1 Check distance between the sensor and target The gap must be less than 0 079 inches 2mm and must not touch the target or in...

Страница 23: ...verify the screen shown is displayed on the HMI unit Figure 2 18 Press the SYS CONFIG Page to displaythe HMI display shown in Figure 2 19 Starting with the taping heads to monitor press the lower left button to set the following 31 Monitor ONLY LOWER Taping Head 32 Monitor ONLY UPPER Taping Head 33 Monitor BOTH Taping Heads FACTORY SETTING Press the second button i e Lower Right to enable or bypas...

Страница 24: ...resents the maximum time to process a box before enabling a fault condition Typically if this time is exceeded a box jam has occurred and the case sealer is shut down to prevent premature belt wear Figure 2 20 When completed press the PAGE EXIT to return to the main menu _ 7 2 1 100 600 4 5 0 50 8 2 5 9 3 6 BS CANCEL ENTER END CLR PAGE EXIT Figure 2 20 TMR T051 TMR T052 TMR T053 TMR T054 TMR T055 ...

Страница 25: ...e velocities to ensure that both the tape apply and cut velocities are in acceptable ranges after setup When completed press the PAGE EXIT to return to the main menu To reduce the risk associated with mechanical and electrical hazards Read understand and follow all safety and operating instructions before operating or servicing the case sealer Allow only properly trained and qualified personnel to...

Страница 26: ...m configura tion and operating parameters for the application Operational Explanation The box present sensor assembly consists of a reflec tor and a sensor mounted on opposite sides of the case sealer The sensor LED turns Off when a box passes between the sensor and reflector The assem bly is attached directly to the case sealer s base frame or column by means of a 3M VHB doubled sided foam tape T...

Страница 27: ...tape applied successfully between positions illustrated in Figures 3 2 to 3 3 A fault will be generated if either condition is satisfied The first filter is a general calculation that compares the calculated velocity V1 to a preset V1min If V1 is less than or equal to V1min the system will generate a NO APPLY fault and stop the case sealer Note V1min is set at half the expected belt speed For your...

Страница 28: ... and stop after the tape is cut and ve locity V2 will be significantly less than V1 The sys tem compares V2 to V1 and if that value is greater than 60 of V1 a TAPE DID NOT CUT fault will be generated and the system will stop the case sealer The program software algorithm is illustrated in Figure 3 4 Fault conditions are indicated on the HMI display See Operation Section for PLC fault codes The fau...

Страница 29: ...ad Simply lift from the case sealer to replace the supply roll Place the taping head back into the machine with the new tape roll Figure 4 2 4 Verifythatthesupplyrolliscontactthedancerarm roller for proper operation 3 Follow the standard threading procedure when replacing the supply roll of the taping head Note It is possible to insert the supply roll behind thedancerarmassemblyroller Figure4 3 Th...

Страница 30: ...I display and note the values that appear on the screen after box goes through machine Verify both the apply and cut values i e velocities inches sec for each taping head being used In general the expected apply value should be close to the case sealer belt speed i e 15 22 for a belt speed of 20 inches sec and the cut value should be close to zero i e apply value Note If the unit faults the displa...

Страница 31: ... not apply to box Check tape supply roll Tape is broken not on taping head apply roller or supply roll is empty Correct then RESET by pressing the Start PB on case sealer LOWER Taping Head Tape did not cut Check the taping head for proper position of the tape on the apply roller or issues with the cutting blade If not resolved check the case sealer for proper alignment RESET by pressing the Start ...

Страница 32: ...for TAM to monitor properly Insure to allow a minimum gap of 18 inches between boxes RESET by pressing the Start PB on the case sealer LOWER Taping Head Internal overflow error PLC error or LOWER TAPE DISPENSE proximity sensor issue RESET Press the Start PB on the case sealer UPPER Taping Head Internal overflow error PLC error or LOWER TAPE DISPENSE proximity sensor issue RESET Press the Start PB ...

Страница 33: ...PER Taping Head Internal overflow error Refer to the trouble shooting section 25 Box Jam Case Sealer Disabled 66 BOX INTERVAL ERROR Boxes too close together Refer to the trouble shooting section Operating Sequence With the tape application monitoring system in place and all connections completed 1 Turn the control box switch to the ON position The panel indicator light briefly turns on and then go...

Страница 34: ...r the application as follows Reference Settable Timers section in this manual TH051 2 FACTORY SETTING Represents the time for the leading edge of the box to travel from box present sensor to the tape head cutoff bracket just before the tape is cut See below for example TH051 calculations TH052 5 FACTORY SETTING Represents the time after applying measurements Velocity V1 have completed and tape cut...

Страница 35: ...ted press the PAGE EXIT to return to the main menu Example Timer TH051 Calculation 1 Example Timer TH051 Calculation 2 Belt Speed Distance from box presence sensor to lower cut off bracket of taping head Note For Monitoring upper taping head ONLY DISTANCE Box presence sensor to upper taping head Cut off bracket FT MI FT MIN I I N SEC N SEC DISTANCE IN DISTANCE IN 78 78 15 15 60 60 5 5 CALCULATIO C...

Страница 36: ...e outer knurled surface of the roller is clean and not greatlyworn If any ofthe above conditions occur this could cause the roller to slip and not properly turn in response to a turning tape supply roll If replacement of any of the parts is necessary please refer to the Replacement Parts Illustrations and Parts List of this manual Donotapplylubricanttothedancerarmroller Thedancer arm roller is des...

Страница 37: ...g edge of the box to travel from the box present sensor to within of the end of the cutoff bracket for lower taping head If only the up per taping head is monitored adjust to within of the upper head s end of cutoff bracket Average VelocityV2 post cut for a given taping head is too high i e 4 Sampling time T053 is set too low Check timer Typically this value is set between 80 100 Note Higher value...

Страница 38: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 32 44 0009 2048 6 ECO 0078483 ...

Страница 39: ...tor when the operator presses the ON push button of the case sealer after an error has occurred When PLC input 000 is off all inputs are ignored and tape monitoring will not take place until the case sealer is started and input 000 turns on The program sequence starts when the case sealer is running and a box is detected at PLC input 002 through connection 20 During program sequence if tape does n...

Страница 40: ...6 ECO 0078483 Electrical Diagram To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads Warning Figure 5 1 Electrical Diagram continued on next page ...

Страница 41: ... 2048 6 ECO 0078483 Electrical Diagram To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads Warning Figure 5 1 Electrical Diagram continued ...

Страница 42: ...istance 0 Standard 1 Offset DM0105 Case Sealer Belt Speed 0 15 ips 1 20 ips 2 30 ips TH051 Represents the distance in time from the box present sensor to within from the end of the lower taping head cut off bracket i e just before the tape would cut When possible the box present sensor should be positioned very near the lower taping head cut off bracket so the value of TH051 is small In cases wher...

Страница 43: ...tter indicator of post cut conditions but allows the box to travel further i e escape the case sealer before turning off the case sealer in the advent of a fault This value is typically set at 80 100 hundreds of a second for a belt speed of 20 ips If a second box enters case sealer before TH053 has expired the value of time used in the calculation for determining V2 is the current accumulation of ...

Страница 44: ...e following spare parts be ordered and kept on hand Qty Part Number Description 2 26 1006 1320 2 Fuse Slo Blow 5X20mm 1 25A Littelfuse 2181 25 Part Number Option Accessory For additional information on the options accessories listed below contact your 3M Representative Options Accessories 70 0064 1104 8 Optional Outboard Lower Dancer Arm Conversion Kit 78 8095 1134 4 Optional Remote Beacon Light K...

Страница 45: ...mber Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally if desired 4 Order parts by Part Number Part Description and Quantity required Also include machine name number and type Important Not all the par...

Страница 46: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 40 44 0009 2048 6 ECO 0078483 ...

Страница 47: ...can ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 41 44 0009 2048 6 ECO 0078483 Tape Application Monitor TAM Figure 6 1 Figure 6 3 Figure 6 6 Figure 6 4 Figure 6 5 Frame Assemblies Figure 6 2 ...

Страница 48: ...G Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 42 44 0009 2048 6 ECO 0078483 Figure 6 1 Tape Application Monitor TAM 12 4 18 18 17 1 16 17 20 21 11 15 10 16 7 8 2 6 9 9 13 11 17 17 22 17 22 19 15 5 16 ...

Страница 49: ...1 26 1014 8755 6 Capscrew Soc Hd Dr M6 X 1 0 X 16mm Lg Stl Zn Plt 12 12 7990 7756 0 Screw Shoulder Hex Soc Dr 5 16 Dia X 62 Lg A Stl 13 26 1016 2494 3 Nut Loc Hex Nylon Insert Steel 1 4 20 A Stl Zn Plt 15 26 1016 2509 8 Capscrew Soc Dr Hex Dr M4 X 0 7 X 12mm Lg A Stl Zn Plt 16 26 1016 2496 8 Washer Plain A Stl Narrow M4 17 26 1000 0010 3 Washer Plain A Stl Narrow M6 18 26 1005 0641 4 Nut Lock Hex ...

Страница 50: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 44 44 0009 2048 6 ECO 0078483 Figure 6 2 Tape Application Monitor TAM 11 9 2 8 1 5 3 8 11 7 9 13 14 12 15 9 4 6 10 ...

Страница 51: ...Zn Plt 7 26 1016 2494 3 Nut Loc Hex Nylon Insert Steel 1 4 20 A Stl Zn Plt 8 26 1016 2466 1 Sensor Prox NPN 2mm M8 Omron E2A S08KS02 M5 C1 9 26 1000 0010 3 Washer Plain A Stl Narrow M6 10 26 1016 2496 8 Washer Plain A Stl Narrow M4 11 26 1014 8755 6 Capscrew Hex Hd M6 X 1 0 X 16mm Lg Stl Zn Plt 12 12 7990 7756 0 Screw Shoulder Hex Soc Dr 5 16 Dia X 62 Lg A Stl 13 78 8133 9679 9 Plate Nut 14 78 813...

Страница 52: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 46 44 0009 2048 6 ECO 0078483 Figure 6 3 Tape Application Monitor TAM 8 6 1 2 3 9 4 5 7 8 ...

Страница 53: ...aft Roller 4 78 8137 0006 5 Roller Assembly 5 78 8656 4012 8 Ring Retaining E Ring Waldes 5133 50 1 2 Shaft 6 26 1014 8756 4 Capscrew Hex Soc Dr M6 X 1 0 X 20mm Lg Zn Plt 7 26 1014 8755 6 Capscrew Hex Soc Dr M6 X 1 0 X 16mm Lg Zn Plt 8 26 1000 0010 3 Washer Plain Narrow M6 9 26 1016 2466 1 Sensor Prox NPN 2mm M8 Omron E2A S08KS02 M5 C1 Ref No 3M Part No Description Figure 6 3 Tape Application Moni...

Страница 54: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 48 44 0009 2048 6 ECO 0078483 Figure 6 4 Tape Application Monitor TAM 5 4 1 2 3 6 ...

Страница 55: ...or 2 78 8017 9318 9 Washer Plain M8 Narrow A Stl Zn Plt 3 26 1016 2500 7 Capscrew Hex Hd M8 X 1 0 X 16mm Lg A Stl Zn Plt 4 26 1014 8756 4 Capscrew Hex Soc Dr M6 X 1 0 X 20mm Lg Zn Plt 5 26 1000 0010 3 Washer Plain Narrow M6 6 78 0025 0244 7 Assembly Electrical Control Box Ref No 3M Part No Description Figure 6 4 Tape Application Monitor TAM ...

Страница 56: ...ation Monitor Yype 21800 Page 50 44 0009 2048 6 ECO 0078483 Tape Application Monitor TAM Figure 6 5 45 44 46 25 59 30 5 1 20 4 52 42 32 41 6 7 29 31 12 11 9 10 8 39 27 28 54 53 36 37 65 62 61 26 35 19 3 Hinged Side Fuse Box 40 55 17 2 1 14 15 13 16 21 38 ...

Страница 57: ...988 3 Strain Relief Straight LiquidTight Thru 114 250 Dia PG 7 Hub Heyco 3208 32 26 1011 5441 2 Strain Relief Straight LiquidTight Thru 230 395 Dia PG11 Hub Heyco 3214 35 26 1016 2483 6 Relay Solid State 25AOutput 3 32VDC Control Crouzet 84134010 36 26 1016 2484 4 Block Fuse WiedmullerASK1 0474560000 37 26 1006 1320 2 Fuse Slo Blow 5X20mm 1 25ALittelfuse 2181 25 38 26 1014 8924 8 Block Terminal We...

Страница 58: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 52 44 0009 2048 6 ECO 0078483 Figure 6 6 Tape Application Monitor TAM 1 1 3 5 3 4 2 6 ...

Страница 59: ...et Bed Sensor 2 26 1016 2470 3 Switch PhotoElectric W Reflector Omron E3F2 R2C4 P1 3 26 1014 5501 8 Washer Plain M3 Narrow A Stl Zn Plt 4 DY 1102 0041 6 Capscrew Button Hd Soc Dr M3 X 12mm Lg A Stl Zn Plt 5 26 1003 6901 1 Nut Hex M3 A Stl Zn Plt 6 78 8137 1014 8 Guard Sensor Ref No 3M Part No Description Figure 6 6 Tape Application Monitor TAM ...

Страница 60: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 54 44 0009 2048 6 ECO 0078483 ...

Страница 61: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 55 44 0009 2048 6 ECO 0078483 ...

Страница 62: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 56 44 0009 2048 6 ECO 0078483 ...

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