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Assembly Instructions Beta Prusa Standard & Deluxe

01/07/14

Congratulations on purchasing a Beta Prusa 3D Printer!

Please read the following assembly instructions carefully and keep the document on a safe 
place. Please follow carefully all instructions and lookout for the warning symbols.

Table of Contents

SAFETY INSTRUCTIONS....................................................................................................................................4

ASSEMBLY OF THE FRAME..............................................................................................................................5

S

TEP

 1.1

.................................................................................................................................................................

6

S

TEP

 1.2

.................................................................................................................................................................

7

S

TEP

 1.3

.................................................................................................................................................................

9

S

TEP

 1.4

...............................................................................................................................................................

10

S

TEP

 1.5

...............................................................................................................................................................

11

S

TEP

 1.6

...............................................................................................................................................................

12

S

TEP

 1.7

...............................................................................................................................................................

13

S

TEP

 1.8

...............................................................................................................................................................

14

S

TEP

 1.9

...............................................................................................................................................................

17

ASSEMBLY OF THE AXES................................................................................................................................18

S

TEP

 2.1

...............................................................................................................................................................

19

S

TEP

 2.2

...............................................................................................................................................................

21

S

TEP

 2.3

...............................................................................................................................................................

24

S

TEP

 2.4

...............................................................................................................................................................

26

S

TEP

 2.5

...............................................................................................................................................................

28

S

TEP

 2.6

...............................................................................................................................................................

30

S

TEP

 2.7

...............................................................................................................................................................

32

ASSEMBLY OF THE EXTRUDER....................................................................................................................35

S

TEP

 3.1

...............................................................................................................................................................

36

S

TEP

 3.2

...............................................................................................................................................................

38

S

TEP

 3.3

...............................................................................................................................................................

39

S

TEP

 3.4

...............................................................................................................................................................

41

ASSEMBLY OF THE PRINT BED AND EXTRAS..........................................................................................42

S

TEP

 4.1

...............................................................................................................................................................

43

S

TEP

 4.2

...............................................................................................................................................................

44

S

TEP

 4.3

...............................................................................................................................................................

45

S

TEP

 4.4

...............................................................................................................................................................

46

ASSEMBLY OF THE ELECTRONICS..............................................................................................................49

S

TEP

 5.1

...............................................................................................................................................................

50

S

TEP

 5.2

...............................................................................................................................................................

53

S

TEP

 5.3

...............................................................................................................................................................

55

S

TEP

 5.4

...............................................................................................................................................................

66

 Page 3/ 67

Содержание Beta Prusa Standard

Страница 1: ...Assembly Instructions Beta Prusa Standard Deluxe 01 07 14 Assembly Instructions Beta Prusa Standard Deluxe 3D Printer Version 2 6 Date 01 07 14 Page 1 67...

Страница 2: ...near bearings Year 2012 Conditions that must be met for the incomplete machine so that it can properly and without compromising the safety and health of peoples be assembled with other parts to form a...

Страница 3: ...TY INSTRUCTIONS 4 ASSEMBLY OF THE FRAME 5 STEP 1 1 6 STEP 1 2 7 STEP 1 3 9 STEP 1 4 10 STEP 1 5 11 STEP 1 6 12 STEP 1 7 13 STEP 1 8 14 STEP 1 9 17 ASSEMBLY OF THE AXES 18 STEP 2 1 19 STEP 2 2 21 STEP...

Страница 4: ...the information is not followed it can result in death or serious injury invalidity Indicates a possible dangerous situation If the information is not followed it can result in death or serious injur...

Страница 5: ...Assembly Instructions Beta Prusa Standard Deluxe 01 07 14 Chapter I Assembly of the Frame Page 5 67...

Страница 6: ...1 1 The following parts are needed for this step 2x Frame vertex with foot 1x Bar clamp 6x Washer M8 6x Nut M8 1x Threaded rod M8 x 370 mm Assembly Step 1 1 Assemble the bar clamp between two frame ve...

Страница 7: ...Deluxe 01 07 14 Step 1 2 Needed parts for step 1 2 The following parts are needed for this step 1x Pre assembled part from step 1 1 1x Frame vertex without foot 8x Washer M8 8x Nut M8 2x Threaded rod...

Страница 8: ...that all sides of the triangle are exactly the same length The distance between the outer edges of the plastic parts should be 291 mm Repeat the previous two steps and build a second triangle NOTICE...

Страница 9: ...01 07 14 Step 1 3 Needed parts for step 1 3 The following parts are needed for this step 4x Washer M8 4x Nut M8 1x Threaded rod M8 x 294 mm Assembly Step 1 3 Position the nuts and washer on the threa...

Страница 10: ...his step 1x Belt guide 2x Bar clamp 10x Washer M8 2x Big Washer M8 8x Nut M8 1x Bearing 608ZZ 1x Threaded rod M8 x 294 mm Bearing 608zz in belt guide Press the 608ZZ bearing into the belt guide until...

Страница 11: ...parts for step 1 5 The following parts are needed for this step 2x Bar clamp 8x Washer M8 2x Big Washer M8 8x Nut M8 1x Belt guide 1x Bearing 608zz 1x Threaded rod M8 x 294 mm Assembly step 1 5 Positi...

Страница 12: ...eluxe 01 07 14 Step 1 6 Needed parts for step 1 6 The following parts are needed for this step 2x Washer M8 2x Nut M8 1x Threaded rod M8 x 294 mm Assembly Step 1 6 Position the parts on the threaded r...

Страница 13: ...eluxe 01 07 14 Step 1 7 Needed parts for step 1 7 The following parts are needed for this step 4x Nut M8 4x Washer M8 2x Threaded rod M8 x 440 mm Assembly Step 1 7 Position the parts on the threaded r...

Страница 14: ...Washer M8 16x Nut M8 and all previously assembled parts Assembly Step 1 8 Insert the two triangles from the outside into the prepared threaded rods and fix them together with a washer and a nut each T...

Страница 15: ...hree sides of the frame Position of the nuts on the outside of the frame Now adjust the distance between the triangles by turning the nuts on the frame vertices until all distances are exactly the sam...

Страница 16: ...e z motor holders flat side down onto the longer rods as shown above Secure them with a washer and a nut each Assembly of the y motor holder At last push the y motor holder onto the rods besides the b...

Страница 17: ...this step 2x Bar clamps 4x Washer M8 4x Nut M8 1x Threaded rod M8 x 440 mm and the structure from the previous step Assembly Step 1 9 Push the threaded rod through the two bar clamps at the bottom of...

Страница 18: ...Assembly Instructions Beta Prusa Standard Deluxe 01 07 14 Chapter II Assembly of the Axes Page 18 67...

Страница 19: ...for step 2 1 The following parts are needed for this step 1x Gear 4x Linear bearing SC8UU 1x Motor Nema17 with cable and plug 3x Washer M3 3x Screw M3 x 10 mm 1x Grub screw M3 x 8 mm 2x Smooth rod 8mm...

Страница 20: ...t forget to add the linear bearings onto the smooth rods Assembly of the Y Axis motor Push the gear onto the motor shaft and secure it with the 8mm grub screw The gear has holes with integrated nuts f...

Страница 21: ...ing parts are needed for this step 1x Belt clamp with channel and screwhole 1x Belt clamp without channel 1x Y carriage 5x Nut M3 8x Washer M3 1x Belt 3x Screw M3 x 20 mm 2x Screw M3 x 16 mm 16x Screw...

Страница 22: ...ow be exactly parallel and should have the same distance to the threaded rods on both sides of the frame Now carefully fasten the bar clamps until the smooth rods can t be moved any more Now fasten th...

Страница 23: ...rom the outside a M3 x 20 mm screw into it Depending on your model the nut might already be casted in Now pull the belt over the belt clamp around it and under the clamp to the outside Like it is show...

Страница 24: ...tep 2 3 Needed parts for step 2 3 The following parts are needed for this step 4x Linear bearings SC8VUU 2x Rod clamps 4x Washer M4 4x Nut M4 4x Screw M4 x 16 mm 2x Smooth rod 8mm x 350 mm and the str...

Страница 25: ...associated washers and nuts You can see how that is done on the following pictures Depending on your set the m4 nuts might be already casted in Assembly detail step 2 3 Justage step 2 3 Now adjust the...

Страница 26: ...are needed for this step 2x X end 8x Screw M3 x 25 mm 8x Washer M3 1x Screw M8 x 50 mm 6x Washer M8 2x Nut M8 1x Bearing 608ZZ 2x Big Washer M8 1x Belt guide 4x Rod clamps 608ZZ Bearing inside the bel...

Страница 27: ...associated washers and nuts on the x end part without motor holder like it is shown in the picture above Assembly of x end add on parts Place the rod clamp parts onto the x end parts and screw them to...

Страница 28: ...M4 x 16 mm 8x Washer M4 2x Smooth rod 8mm x 420 mm and the structure from the previous steps Assembly step 2 5 Slide the four linear bearings onto the smooth rods and push them through both x end par...

Страница 29: ...y detail step 2 5 Secure the smooth rods with rod clamps on each x end part Make sure the rods are centered Check that the construction can smoothly go up and down on the vertical rods without any blo...

Страница 30: ...p 2 6 Needed parts for step 2 6 The following parts are needed for this step 2x Z axis coupling 8x Screw M3 x 10 mm 2x Nut M8 2x Motor Nema17 with cable and plug 2x Threaded rod M8 x 210 mm and the st...

Страница 31: ...rom the top through them If the M8 nut sits too loose wrap them with a few layers of tape until it fits perfectly Then connect the drive rods with the motor shafts with the z axis couplers Use a z axi...

Страница 32: ...s step 1x x carriage 1x Belt clamp without channel 1x Belt clamp with channel and screw hole 1x Gear 3x Nut M3 7x Washer M3 1x Belt 1x Motor Nema17 with cable and plug 2x Screw M3 x 35 mm 1x Screw M3...

Страница 33: ...nnel teeth downwards and on the lower side mount the belt clamp with channel channel upwards and below a belt clamp without channel teeth upwards Secure the clamps with two M3 x 35 mm screws washers a...

Страница 34: ...Assembly Instructions Beta Prusa Standard Deluxe 01 07 14 Page 34 67...

Страница 35: ...Assembly Instructions Beta Prusa Standard Deluxe 01 07 14 Chapter III Assembly of the extruder Page 35 67...

Страница 36: ...Deluxe 01 07 14 Step 3 1 Needed parts for step 3 1 The following parts are needed for this step 2x thin spring 6mm 4x Washer M4 2x Nut M4 2x Screw M4 x 50 mm 1x Wades body 1x Wades inlet 1x pre mount...

Страница 37: ...nto the top of the Wades body and screw the prepared screws into the body as shown in the picture above Put the Wades inlet with the conical opening pointing into the extruder into the cavity of the W...

Страница 38: ...eeded for this step 1x Bearing 608ZZ 1x Nut M3 1x Bolt M8 x 20 mm 1x Wades Idler Assembly step 3 2 Push the bearing onto the short M8 bolt and click it into the Wades Idler Put the M3 nut into the dep...

Страница 39: ...eded for this step 1x Big gear 2x Nut M8 1x Nut M8 Nyloc 5x Washer M8 1x Hyena drive screw 3x Screw M3 x 12 mm 1x Screw M3 x 30 mm 1x Small gear 5x Washer M3 1x Nut M3 2x Bearing 608ZZ 1x grub screw M...

Страница 40: ...bly step 3 3 Push the M8 Nyloc nut into the big gear and screw it onto the longer part of the Hyena drive screw Also put two M8 washers onto the drive screw Then push the small gear onto the motor sha...

Страница 41: ...e extruder onto the x carriage like it is shown in the picture above Then secure it in place with two M4 x 20 mm screws and fitting washers and nuts maybe casted in onto the x carriage It is also poss...

Страница 42: ...Assembly Instructions Beta Prusa Standard Deluxe 01 07 14 Chapter IV Assembly of the Print bed and extras Page 42 67...

Страница 43: ...n Needed parts for step 4 1 The following parts are needed for this step 16x Cable ties 2x Left frame stabilizer 2x Right frame stabilizer and the structures from the previous steps Assembly step 4 1...

Страница 44: ...parts are needed for this step 2x Bearing holders 2x Bearing 608ZZ 2x Screw M3 x 25 mm 2x Nut M3 4x Washer M3 and the structures from the previous steps Assembly step 4 2 Press the bearings into the...

Страница 45: ...4x Screw M3 x 30 mm 1x Acrylic print bed and the structures from the previous steps Assembly step 4 1 Attach the acrylic print bed onto the y carriage with four screws M3 x 30 mm and springs cut into...

Страница 46: ...her M3 4x Nut M3 Nyloc 4x Screw M3 x 30 mm 1x Heated print bed 4x Foldback clamps and the structures from the previous steps Soldering of the heated print bed Solder the thermistor onto the contacts i...

Страница 47: ...pe to protect against possible shorts with the aluminium plate After taping the print bed you should pierce through the holes so its possible to put a screw into it later Secure the cables on the heat...

Страница 48: ...ween the PCB of the heated bet and the springs The cables of the heated print bed should point away from the y axis motor Make sure the print bed is exactly level you can use the Nyloc nuts to adjust...

Страница 49: ...Assembly Instructions Beta Prusa Standard Deluxe 01 07 14 Chapter V Assembly of the Electronics Page 49 67...

Страница 50: ...ng parts are needed for this step 3x Optical end stop 2x curved end stop holder 1x straight end stop holder 3x metal flag 5x Screw M3 x 20 mm 3x Screw M3 x 16 mm 1x Screw M3 x 10 mm 12x Washer M3 5x N...

Страница 51: ...d stop on the second curved end stop holder as shown in the picture above Use one M3 x 16 mm screws and fitting washers and nuts for this Attach the end stop holder with a M3 x 20 mm screw and one was...

Страница 52: ...Then attach the last metal flag at the x carriage with one of the M4 screws securing the linear bearing Bend and cut the flag until it goes into the end stop without any problems when the x axis is mo...

Страница 53: ...needed for this step 1x RAMPS electronic 1x RAMPS electronic holder 4x Rod clamps 1x Filament guide 1x 40mm Fan 1x Fan director 1x metal Strip 2x Screw M3 x 20 mm 4x Screw M3 x 30 mm 3x Screw M3 x 25...

Страница 54: ...he fan with two M3 x 10 mm screws Then attach the strips to a screw of the x carriage and bend them so that the fan blows at the black part of the hotend Assembly RAMPS Attach the RAMPS electronic hol...

Страница 55: ...ng parts are needed for this step 30x cable ties 1x twofold terminal block 4x Heat sinks 1x thermal glue tube 3x Three wire cable with plugs 1x Thick two wire cable 1x Thin two wire cable with plug on...

Страница 56: ...ing it We start with the Z axis motors Move both cables to the side where the electronic is and run the cables down the rod on this side to the electronics Connection of the z motors Cable management...

Страница 57: ...e electronic Put the electronic on the left side of your 3d printer like it is shown in the first picture Connection of the y motor Next run the cable of the Y axis motor alongside the rods to the ele...

Страница 58: ...highlighted cable above Again make sure that the blue cable is on the right side Connection of the x motor To connect the x axis motor guide the motor cable in a loose curve onto the diagonal rod and...

Страница 59: ...tors to the electronic Connection of the x motor to the electronic Plug the cable into the right most motor connector on the electronics as is shown with the highlighted cable in the image above Make...

Страница 60: ...ion to the colour coding Cable management of the Extruder Guide the motor cable the heater cable the fan cable and the already connected thermistor cable in a big loop to the top of the printer and fr...

Страница 61: ...as shown above Here the colour coding also doesn t matter The fan cables go onto the middle screw terminal Here the polarity is IMPORTANT Connection of the x end stop For the end stops we take a three...

Страница 62: ...ter Connection of the z end stop Connect another three wire cable to the z end stop and guide the cable down the vertical rod and plug it into the electronic like the red cable shown in the picture ab...

Страница 63: ...three wire cable and connect it to the end stop Make sure the marked side points to the back of the end stop Guide the cable along the side of the printer till you get to the middle rod From there gui...

Страница 64: ...lug and that the marked side of the cable points to the USB plug Connection of the heated print bed If you have the deluxe set guide the cables of the heated print bed to the electronics as it is show...

Страница 65: ...onnected to the upper screw terminal of the electronic For both cables the colour coding is not relevant Adding the heat sinks Take the 4 heat sinks and apply a bit of heat thermal glue to the bottom...

Страница 66: ...re from the previous steps Connect the metal flag with the fan using the M3 x 10 mm screw the corresponding washers and the M3 nut Now bend the metal flag so that you can mount the fan beside the hote...

Страница 67: ...and connect the black cables to GND and the yellow ones to plus It is recommended to connect at least two cables each to make good contact Also make sure that the unused red cables stay isolated good...

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