ZPA Pecky, a.s. MODACT MTNED 15 Mounting Instructions Download

Page: 1 / 48

Type numbers 52 442, 52 443

Electric Linear (Pull-rod)

actuators

11/18

MOUNTING INSTRUCTIONS

Summary of Contents for MODACT MTNED 15

Page 1: ...Type numbers 52 442 52 443 Electric Linear Pull rod actuators 11 18 MOUNTING INSTRUCTIONS ...

Page 2: ...ZPA Pečky a s is certified company in accordance with ISO 9001 as amended ...

Page 3: ...ecipitations are prevented from falling at an angle of up to 60 from the vertical The location of the electric motor should be such that cooling air has free access to the motor and no heated up blown out air is drawn in the motor again For air inlet the minimum distance from the wall is 40 mm Therefore the space in which the motor is located should be sufficiently large clean and ventilated Tempe...

Page 4: ...ing actions in automatic control mode is 1200 actions per hour The average mean load thrust at load factor of 25 per cent and 50 C shall not exceed 40 per cent of the maximum tripping thrust Fv The maximum average mean of the load thrust equals the rated thrust of the actuator 4 Corrosion protection Actuators are standardly delivered with surface treatment corresponding to category of corrosion ag...

Page 5: ...pply voltage of electric motor MODACT MTNED MTPED 3 x 230 400 V 10 15 50 Hz 2 3 x 220 380 V 10 15 50 Hz 3 5 Actuators designed to operate at another voltage and frequency than those given above are available upon special request For more details refer to the Technical conditions Protective enclosure Protective enclosure of actuators MODACT MTNED IP 55 MODACT MTPED IP 67 Noise Level of acoustic pre...

Page 6: ...se The first change over switch can be built in as two pole or four pole The change over switches are installed at a terminal board box If the actuator is equipped with DMS2 electronic system local control consists of 3 buttons Open Stop Close and rotary switch Local Remote Off Dynamic brake The brake is an optional accessory to the actuators fitted with electronics DMS2 and DMS2 ED Control As swi...

Page 7: ...h terminal designation are shown in this Mounting and operating instructions Each actuator is provided with its internal wiring diagram on the inner side of the terminal box Terminals are marked by numbers on source board Carrying strap and self adhesive label with numbers is at electromechanical board Isolation resistance Isolation resistance of electric control circuits against the frame and aga...

Page 8: ...an be set and monitored by a computer with controlling program set parameter can be backed up on a computer or manually without a computer for the electronics DMS2 parameters can be manually set and it can be checked without computer only if the system is equipped with a display and local control They contain diagnostic functions error messages on the display memory of recent failures and number o...

Page 9: ...ng micro switches mechanical board current feed back signal 4 20 mA can also be brought out the actuator is controlled by the superior control system with signals open and close CONTROL The electronics covers also function of the regulator the output shaft position is controlled by analog input signal Function and setting of output relays The output relays replace end limit micro switches to some ...

Page 10: ...ost Insensitivity NE NO COM POWER TORK AIN LED1 LED2 LED3 MENU P O C Colours of diodes LED1 yellow menu number LED2 red parameter value LED3 green Push buttons and signal lamps LED on control unit DMS2 ED S and DMS2 ED S90 Relay READY It usually signalizes errors warning not remote it can be changed over to any offered signalization Relay 3 SZ It usually signalizes position closed it can be chan g...

Page 11: ...tion Closed is stored by long pressing of push button C without entering the Menu The actuator is set to position Open and position Open is stored by long pressing of push button O The calibration routine is started by means of push button P in remote control that in the three position regulation will measure actual inertial masses of the system and store them into the memory of the control unit I...

Page 12: ... changed after shifting the actuator to required position by means of push button C or O Using push button P perform basic setting SZ 1 and SO 99 of stroke MENU 3 Setting of blocking of torque in end limit positions Shortly press P to select the set value of blocking time 0 20 s 0 20 blinking of LED2 and keep pressing push button P to store the parameter to memory Keep pressing push button C to st...

Page 13: ... its run is stopped when any torque is induced Working torque Check and if necessary set the value of working torque 50 100 in program DMS2 Record of positions OPEN CLOSED and AUTOCALIBRATION The actuator should be adjusted so that the recorded position would stop the actuator before it is switched off by torque The actuator is shifted manually or electrically The actuator in version CONTROL can b...

Page 14: ...oard If the state ERROR or WARNING is not detected setting can be made of what is to be evaluated as error or warning the contact is closed in case of error warning or if feeding of electronics is interrupted the contact is opened The state of the relay READY is indicated by the LED diode on the source board AUTODIAGNOSTICS DMS2 ED performs continuously its diagnostics and if a problem is detected...

Page 15: ... industrial bus does not communicate or not added in parameter CAN of configuration 26 CAN X Error of bus CAN short circuit interruption only sensor communicates 27 Fieldbus activity X Connection to industrial bus not active 28 Phase X Inverse order of phases or some phase missing 29 Relay of service life X Service life of relay MO MZ at CONTROL exceeded parameter Relay of service life 30 Reset X ...

Page 16: ...2 Dálkové Dálkové otevírej zavírej Example of wiring diagram of electronics DMS2 ED in version Substitution of electro mechanical board actuators MODACT MTNED MTPED Note Here contacts of relays MO MZ SO SZ are shown with power supply switched off w ith power supply switched off contacts PO PZ are shifted to the position drawn in dashed line Position sensor Torque sensor Local control Passive outpu...

Page 17: ...15 W2 V2 1 5 U1 U2 3 2 23 6 5 3 4 PE N U PE 2 42 L CO PE IN IN 34 33 32 L Analogový modul PZ PO MZ MO SZ SO 45 46 33 39 UG 34 40 44 42 43 38 32 N 36 30 31 37 L 41 29 35 NG ready 6 W 3 27 15 21 28 16 22 5 V 2 26 14 20 24 12 18 13 19 25 PE 4 U 1 23 11 17 L COMM GND IN IN E0028K Example of wiring diagram of electronics DMS2 ED in version Substitution of electro mechanical board with connector connect...

Page 18: ...ní výstup 3x400 V Dálkové povoleno Dálkové Dálkové M3 U1 W1 V1 E0002 V provedení bez místního ovládání se propojka ze svorky U zapojí na svorku 2 otevírej zavírej Example of wiring diagram Substitution of electro mechanical board with contactors and thermal relay actuators MODACT MTNED MTPED Position sensor Torque sensor Source board close Remote Remote open Local control Passive output Active out...

Page 19: ... W N N polohy 2x PE IN IN L COMM Analogový modul L mA Pasívní výstup Aktivní výstup 4 20mA 3x400V U2 W2 V2 U1 W1 V1 TH E0003 V provedení bez místního ovládání se propojka ze svorky U zapojí na svorku 2 Source board Note Here contacts of relays MO MZ SO SZ are shown with power supply switched off w i th power supply switched off contacts PO PZ are shifted to the position drawn in dashed line E0003 ...

Page 20: ... RU 11 13 3 12 MZ 17 4 15 19 PZ 16 PO MI DAL T P 23 18 22 21 24 SO SZ U 20 COM 1 2 10 MO MENU P C O Snímač momentu Snímač Zdrojová deska PE PE 22 21 2 4 6 1 5 3 KO KZ M3 A2 A1 22 21 A2 A1 2 4 6 1 5 3 20 Example of wiring diagram of electronics DMS2 ED in version Control with connector connection actuators MODACT MTNED MTPED E0027K Source board Electronic brake Local control Passive output Active o...

Page 21: ...Example of wiring diagram of electronics DMS2 ED in version Control with contact less switching of electric motor EM0004 ZBT Torque sensor Position sensor Analog module Passive output Active output L R O C ...

Page 22: ...e shifted to the position drawn in dashed line Example of wiring diagram of electronics DMS2 ED in version Control with contact less switching of electric motor with connector connection EM0043K ZBT Torque sensor Position sensor Actuator connect with an external earthing clamp Analog module Active output Passive output Brake L R O C ...

Page 23: ...ns input circuits for the two position and three position control of the actuator and terminals for connecting external control signals input of signal SAFE information on external failure relay total of five four signalling can be set for reporting of position torque or other operation states of the actuator the fifth Ready is used for reporting of errors warnings and other states when the actuat...

Page 24: ...y be started by means of the program if no torque is induced The torque should be left manually The autocalibration is started by push button Start in program DMS2 Wait until the autocalibration is completed information on its course is signalized next to push button Start Other parameters Check and if necessary change other parameters Control signal 4 20 mA 20 4mA 0 20 mA 20 0 mA 2 position Bus I...

Page 25: ...control lit on lit on Setting parameters by means of push buttons or PC Signalization of operation regimes by means of the display The display shows the actuator position in the state of local control and or reaching of torque In case of an error blinking of this state alternates with number of actual error In case of more errors these errors repeat cyclically Overview of MENU Name Parameter value...

Page 26: ...OHYB POLOHA POL N OVL MISTNI OVL DALKOVE OVL VYPNUTO MOMENT O Z POHYB BLIKAC 19 RELE 2 same as RELE 1 Function of Relay 2 20 RELE 3 same as RELE 1 Function of Relay 3 21 RELE 4 same as RELE 1 Function of Relay 4 SNIMAC DISP I DISP E DISP ED 22 INFORMACE FLDBUS Information on the system CHYBA 1 CHYBA 2 CHYBA 3 MOMENT TEPLOTA 23 ZALOHA PAR OBNOVIT PAR Creation of backup parameters VYTVORIT ZAL resto...

Page 27: ...h again to position LOCAL and start the actuator in direction Z After the required position is reached shift the switch to position OFF and keep pressing push button STOP to store the position to memory Shortly press push button STOP to exit MENU 2 Keep pressing push button STOP to exit the setting regime Change over the local control to position OFF enter the menu by long pressing of push button ...

Page 28: ...28 Terminal board of DMS2 Analog Terminal board of DMS2 Profibus ...

Page 29: ...n the figure the file 52 030 par is created in the directory Flash The file can serve as a back up for the case that it will be necessary to replace the position sensor in the given actuator and to set it in the same way as the replaced one or it can be sent as an enclosure to e mail to the manufacturing or service firm in solving possible problems DMS2 local control and display ...

Page 30: ...OP TP U V W ERR R1 R2 R3 R4 PE IN IN L COMM L mA výstup výstup 0 4 20mA U 60V 60 230V U zavírej otevírej U 60V 60 230V U test TH 3 5 1 6 4 2 A1 A2 21 22 A1 A2 KZ 4 3 2 1 3 5 1 6 4 2 21 22 elektronická brzda PE PE U N 8 7 N U V V W W N N 3x400V RO RC COMM RNC RNO Aktivní Pasívní KO M3 U2 W2 V2 U1 W1 V1 E0006 Open Close Stop off DMS2 D LCD display 2 x 12 characters Electronic brake Passive output lo...

Page 31: ...SAFE DMS2 D RZ TOP TP U V W ERR RE1 RE2 RE3 RE4 PE IN IN L COMM L mA výstup výstup 0 4 20mA U 60V 60 230V U zavírej otevírej U 60V 60 230V U test TH 3 5 1 6 4 2 A1 A2 21 22 A1 A2 KZ 3 5 1 6 4 2 21 22 Elektronická brzda PE PE U N 8 7 N U V V W W N N 3x400 V RO COM COM NC NO Aktivní Pasívní KO M3 U2 W2 V2 U1 W1 V1 E0032 4 2 1 3 23 24 25 26 20 21 22 13 14 15 6 7 8 5 4 3 2 1 READY 12 11 10 COM E0032K ...

Page 32: ...írej U 60V 60 230V U test PE PE U 3 4 1 2 U V V W W N N 3x400 V 6 Aktivní výstup Pasívní výstup E0031 M3 U2 W2 V2 U1 W1 V1 TH F R Elektronická 4 2 1 3 6T3 4T2 2T1 brzda 5L3 3L2 1L1 0V 12V RZ RO 22 21 20 26 25 24 23 SAFE N230V N24 48V N230V N24 48V CLOSE OPEN READY 1 2 3 4 5 8 7 6 NO NC COM COM RE4 RE3 RE2 RE1 15 14 13 L COMM L 10 11 12 IN IN PE COM E0031 Open Close Stop off DMS2 D LCD display 2 x ...

Page 33: ...D displej 2x12 znaků DMS2 S VYP DMS2 D RZ TOP TP U V W ERR TH 3 5 1 6 4 2 A1 A2 21 22 KZ 4 3 2 1 3 5 1 6 4 2 21 22 elektronická brzda PE PE U N 8 7 N U V V W W N N 3x400V RO IN DMS2 ZPR TERM ON OFF A B PROFIBUS A B OUT A1 A2 KO M3 U2 W2 V2 U1 W1 V1 E0008 Open Close Stop DMS2 D LCD display 2 x 12 characters off local E0008 Electronic brake remote ...

Page 34: ...MS2 TORK OTV ZAV STOP LCD displej 2x12 znaků DMS2 S VYP DMS2 D 5 TOP TP U V W ERR Výstup PE PE U 3 4 1 2 U V V W W N N 3x400V 6 E0033 M3 U2 W2 V2 U1 W1 V1 TH F R Elektronická 4 2 1 3 6T3 4T2 2T1 brzda 5L3 3L2 1L1 0V 12V RZ RO IN DMS2 ZPR TERM ON OFF A B PROFIBUS A B OUT COM Output Electronic brake DMS2 D LCD display 2 x 12 characters Open Close Stop off local remote ...

Page 35: ...th place DMS2 ED Table No 5 10th place Protective enclosure IP 55 MTNED IP 67 MTPED 11th place Surrounding temperatures Table No 6 The two or three position control of the actuator will be installed at the manufacturers plant Unless otherwise specified in the purchasing order the three position control will be installed 4 20 mA signal control Basic technical parameters 8th place of Type No Type Ad...

Page 36: ...g columns d Long columns h see table Design variants Fig 1 and 2 Character on 9th place 0 1 2 3 4 5 6 7 8 9 A B C D E F H J K L M N V W Local control x x x x x x x x x x x x Display x x x x x x x x x x x x Contactors or contact less switch x x x x x x x x x x x x Analog Transmitter x x x x x x x x x x x x x x x x module Regulator x x x x x x x x Table 5 Outfit of electronics DMS2 ED Outfit DMS2 ED...

Page 37: ...e of ø 10 14 mm 1 x M20 x 1 5 range of ø 6 12 mm T he electric motor except for the actuator version with the motor interconnected with the switchboard box is always delivered with cable bushing Connector Harting is always fitted with cable bushings Fig 2 Dimensional sketch of MODACT MTNED MTPED 15 MTNED MTPED 25 electric actuators Type No 52 442 xxxxNED Type No 52 442 xxxxPED Design 1 A 160 B 150...

Page 38: ... mm M20x1 5 10 14 mm External protective terminal Dimensional sketch of MODACT MTNED MTPED 40 MTNED MTPED 63 electric actuators Type No 52 443 x1xxNED 52 443 x1xxPED Fig 4 with block of terminals ø 200 M 30 50 M 30x2 36 120 485 376 120 48 436 664 1x cable bushing M25x1 5 diameter of cable 9 16 mm 820 257 60 335 160 External protective Local control 1x cable bushing range ø 13 18 mm 2x cable bushin...

Page 39: ...ith flange non standard with block of terminals 1x cable bushing M25x1 5 diameter of cable 9 16 mm Local control 1x cable bushing range ø 13 18 mm 2x cable bushing range ø 10 14 mm 1x cable bushing range ø 6 12 mm 664 436 228 215 160 4x ø13 ø80H8 ø105 0 2 45 45 50 150 112 120 485 335 820 257 28 A A A A M20x1 5 Fig 5 ...

Page 40: ...e installed so that easy access to the handwheel the terminal box and the control box is provided It is also imperative to check that the installation complies with the Clause Operating Conditions If another method of installation is required due to local conditions please consult the manufacturer 11 ATTACHMENT TO A VALVE Place the actuator on the valve so that its output pull rod can be connected...

Page 41: ...sition In case the actuator is operated in a dusty environment its surface should be regularly cleaned from dust in order to prevent deterioration of its cooling Once in two years it is recommended to lightly smear the driving wheel gearing on the output shaft and the gear wheel of the position sensor in the control box Use the lubricant CIATIM 201 or PM MOGUL LU 2 3 14 FAILURES AND THEIR REMOVAL ...

Page 42: ...Packing between control box and power gear box Rotary shaft seal 55x70x8 ČSN 02 9401 2 1 Sealing of output shaft in the control box Sealing ring 60x50 PN 02 9280 2 1 Sealing of output shaft in the control box cover Sealing ring 190x3 PN 02 9281 0 Sealing of control box cover 52 442 Packing 16x22 224580840 2 Packing of threaded plug for oil filling Sealing ring 125x5 P 02 9281 2 1 Packing between c...

Page 43: ...on sensor multi revolution DMS2 ED S 39620001 Torque sensor DMS2 TORK 39620003 common for DMS2 ED and DMS2 Analog module DMS ED CPT 39620004 back signal 4 20 mA and software blocked regulator Display DMS2 ED D 39620005 Actuators fitted with electronics DMS2 Source board analog DMS2 ZAN 39620014 only for analog Source board Profibus DMS2 ZPR 39620015 only for Profibus version Position sensor multi ...

Page 44: ...44 NOTES ...

Page 45: ...45 NOTES ...

Page 46: ...46 NOTES ...

Page 47: ...i turn actuators MODACT MO EEx MOED EEx Explosion proof electric multi turn actuators MODACT MOA Electric multi turn actuators for nuclear power stations application outside containment MODACT MOA OC Electric multi turn actuators for nuclear power stations application inside containment MODACT MPR Variant Electric rotary 160 lever actuators with a variable output speed MODACT MPS MPSP MPSED MPSPED...

Page 48: ...tel 420 321 785 141 9 fax 420 321 785 165 420 321 785 167 e mail zpa zpa pecky cz ZPA Pečky a s tř 5 května 166 289 11 PEČKY Czech Republic www zpa pecky cz ...

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