Zorlu EVC05 Series User Manual Download

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User Manual

ELECTRIC VEHICLE CHARGER

EVC05 Series

Summary of Contents for EVC05 Series

Page 1: ...User Manual ELECTRIC VEHICLE CHARGER EVC05 Series ...

Page 2: ...SER INTERFACE AUTHENTICATION 10 CONNECTIVITY 11 MECHANIC SPECIFICATIONS 11 ENVIRONMENTAL TECHNICAL SPECIFICATIONS 11 INSTALLING CHARGE STATION 11 1 UNPACK CHARGING STATION 12 2 BOX CONTENTS FOR CHARGING STATION 13 3 FOUNDATION ALINGMENT PLACEMENT 14 4 OPENING SIDE COVERS 19 5 CABLE INSTALLATION 20 5 1 OPENNING SIDE COVER AND CABLE CONNECTION 20 5 2 SIM CARD CONNECTION 23 5 3 CONNECT OCPP OVER ETHE...

Page 3: ...stream distribution panel Consult your local dealer The ambient temperature range during charging should be between 25 C and 50 C without direct sunlight and at a relative humidity of between 5 and 95 Use the charging station only within these specified operating parameters The device location should be selected to avoid excessive heating of the charging station High operating temperature caused b...

Page 4: ...re there is no risk of explosion Charging station should be installed in areas where there is no risk of falling objects around which may damage the station The installation surface of the station should be withstanded against the physical and mechanical forces The charging station should not be installed near areas where water or any liquid can penetrate into the unit Charging station is designed...

Page 5: ...harge cable is well positioned thus it will not be stepped on tripped over or subjected to damage or stress Do not forcefully pull the charge cable or damage it with sharp objects Never touch the power cable plug or vehicle cable with wet hands as this could cause a short circuit or electric shock To avoid a risk of fire or electric shock do not use this device with an extension cable If the mains...

Page 6: ...eries Name Coding EVC05 AC EVC05 Electric Vehicle AC Charger Mechanical Cabinet 05 1st Asterisk can include Outlet Quantity and Rated Power 44 22kW with dual outlet 3Phase Supply Equipment 22 11kW with dual outlet 3Phase Supply Equipment 2nd Asterisk can include combinations of the communication module options Blank Only Ethernet and RFID W WiFi module L LTE 3G 2G module P ISO 15118 PLC module 3rd...

Page 7: ...d IB v3 0 0 2021 GENERAL INFORMATION 1 INTRODUCTION OF THE PRODUCT COMPONENTS 4 6 7 8 5 1 3 2 1 Display 2 ALS Sensor 3 RFID Card Reader 4 Notification LED 5 Door Lock Mechanism 6 AC Type 2 Socket Outlet 7 MID Display Window 8 Branding Area ...

Page 9: ...21 ZES All rights reserved IB v3 0 0 2021 3 ELECTRIC VEHICLE CHARGING STATION EXPLODED PICTURE 1 2 3 4 5 6 8 9 7 10 14 13 12 15 16 18 19 36 20 22 23 24 25 35 38 39 40 26 27 28 29 37 30 33 34 31 32 21 17 11 Figure 3 ...

Page 10: ...rlock mechanism 2 27 Power supply 1 8 Schuko housing 2 28 AC bar 5 9 Notification LED 4 29 Surge protection device 1 10 Main body 1 30 SPD fuse box 1 11 Mounting plate 1 31 AC cable gland 2 12 LTE antenna 1 32 Signal cable gland 2 13 WiFi antenna 1 33 Bottom cover 1 14 Top cover 1 34 Anchor set 1 15 WiFi board 1 35 MID display glass 1 16 Ethernet switch board 1 36 HMI Display 1 17 GSM board 1 37 F...

Page 11: ...l Control WebConfig UI Built in DC residual current sensor DC 6 mA Display Color 10 4 TFT LCD with resistive touchscreen user interface Built in MID meter Class B MID meter Eichrecht conformity optional Built in RCCB Type A High Immunity RCCB Reclosing Unit Optional Built in MCB 40A Type C for AC outlets 20A Type C for Schuko outlets EV Ready ZE Ready Optional Surge Protection Device Yes Built in ...

Page 12: ...HANICAL SPECIFICATIONS Material Metal Panel Protection Degree Ingress Protection Impact Protection IP54 IK10 In screen and sockets IK08 Dimensions 1530 0 mm Height x 575 0 mm Width x 205 0 mm Depth Dimensions with packing 1600 0 mm Height x 800 0 mm Width x 400 0 mm Depth AC Mains Cable Dimension Cable Gland Diameters For 16mm2 35mm2 AC Mains suitable cable gland diameter interval is 22mm 32mm Wei...

Page 13: ...units M12 anchor special bolt set 4 units Anchor plate 1 unit Artwork Kit User and Installation Manuels User Manual ELECTRIC VEHICLE CHARGER EVC05 Series User Manual ELECTRIC VEHICLE CHARGER EVC05 Series User RFID Card 2 Units MASTER 1 2 RECOMMENDED EQUIPMENTS and TOOLS Ø20 Drill Bit Impact Drill PC Philips Screwdriver RJ45 Crimping Tool Cat5e or cat6 ethernet cable Spanner set Hammer Level Indica...

Page 14: ...4 S 22 22 3 7 3 7 51 4 kW 80A 25 35 mm2 100A Curve C For distances of 50 meters and below recommended cross section for AC mains can be applicable For the distances more than 50 meters the cable section calculation should be made by the electrical installer When selecting the installation location take into consideration the minimum space needed for operat ing and maintenance Note that EVC does no...

Page 15: ...Between the charging station and this barrier minimum 500mm is needed 500mm 500mm 500mm 200mm 3 INSTALLING CHARGING STATION Screws inside the product are recommended to be exceeding 240 hours Salt Fog test under ASTM B117 Method Screws outside the product are recommended to be exceeding 720 hours WARNING RISK OF ELECTRICAL SHOCK AND INJURY POWER OFF THE CHARGING STATION MAIN SUPPLY BEFORE ANY INST...

Page 16: ...he ropes and films around the package 2 Remove the carton box upwards 3 Take supplied equipments from the box 4 Remove the epees one by one upwards 5 The station is assembled with bottom part and the palette in production to be able to carry the station to the installation area easily 1 2 3 4 5 ...

Page 17: ...e 1 2 3 3 3 REMOVING THE BOTTOM PART OF CHARGING STATION FROM THE PALETTE 1 Disassemble the M10x30 imbus screws from the bottom part of the charging stations by with 8 allen as shown in figure 2 Remove the bottom part and the pallet from the charging station 3 Remove the metal plates under the pallette as shown in figure 4 Remove the pallette and bottom cover to start the installing of bottom part...

Page 18: ...so shown in figures 1 Dig a pit dimensions 200x580x300 DxWxH in mm for anchor bolts and plate assembly The pit floor should be trampled and horizontal 2 Place anchor assembly in the pit 3 Cables must be placed in the middle and should be pulled through the plate hole before con crete applied Pull the supply cable and possible data cable through the ground mounting box cable gland s and further thr...

Page 19: ...reserved IB v3 0 0 2021 8 Position and mount the charging station over the bottom cover by re assembling 4 pieces of M10x30 imbus screws which were disassembled in the beginning of installation as shown in figure 3 4 1 2 300 500 200 ...

Page 21: ...sing the bottom cover of the charging station as drilling template and use the impact drill with metric10 drill pit as in dimensions shown in figure below 450mm x 76mm You can use the bottom cover as template for marking the holes 2 Place bottom cover of the charger over the opened holes and assemble the steel expansion bolts 10x80mm which are supplied in package of the charging station as shown f...

Page 23: ... in the terminal blocks Plugs should be in good conditions before starting the unit Check no abnormal noise appears while the power is ON and also unit is charging When closing the unit keep in mind all cables should remain inside Front cover opens and closes smoothly 3 7 DATA CABLE CONNECTION AND CONNECT OCPP OVER ETHERNET Insert ethernet cable by passing the cable from the data cable gland in th...

Page 24: ...her and then unwind each pair so that you end up with 8 individual wires 6 Moving from left to right arrange the wires in a flat side by side ribbon formation placing them in the following order white orange solid orange white green solid blue white blue solid green white brown solid brown 7 Carefully insert the flattened arranged wi res into the connector pushing through until the wire ends emerg...

Page 25: ...to the Ethernet bridge board in the left top side of the station as shown in the figures below Table 1 3 8 ETHERNET DAISY CHAIN Daisy Chain is a wiring method of the devices in a network It gives an opportunity to add remove devices to from network very easily In order to make Daisy Chain connection an Ethernet hub board is used as shown in figure in the left up side of the charging station Basica...

Page 26: ...based on Linear Topology In linear topology since devices are connected to each other in series if one of them is switched off or has a power outage the remained devices which are supplied from this device will loss the connection with other devices Thus there will be two subnetworks if one of the devices has a connection problem EVC05 1 EVC05 2 EVC05 3 EVC05 4 EVC05 N DAISY CHAIN CONNECTION REMOT...

Page 27: ...nect your PC and EV charger to the same ethernet switch or connect EV charger to your PC directly Power on the charging station Default IP address of HMI board is 192 168 0 10 For this reason you need to give static IP to your PC in the same network with HMI board You should assign static IP address to your PC in 192 168 0 0 254 network which means that IP address should be in a range of between 1...

Page 28: ... web url as DEVICE_IP and press the enter 192 168 0 10 Not secure 192 168 0 10 Login page to Web configuration interface is as below Login Information username admin password admin You can change password with Change Password Button in login page or Administration Password section in the System Maintanence tab ...

Page 29: ...ou can also change the language and log out of the web config with the buttons in the upper right corner of the page 4 3 GENERAL SETTINGS PAGE IN WEB CONFIG UI You can reach Default Interface Language Display Settings Display Logo Boot Logo and Tilt Threshold under General Settings User can be able to see and update display language in Display Language tab Also the language of web user interface c...

Page 30: ...high threshold interval 0 65536 In Reduced Brightness In Inactive Mode option configuration can be set to Enabled Disabled modes When Reduced Brightness in Inactive Mode option is chosen as Enabled device display can be set to be in minimum brightness when it is not used for one minute Minimum brightness value can be set in interval as 0 100 Default value is set as 20 When Reduced Brightness in In...

Page 31: ...ccordingly Display logo can be uploaded from the page mentioned in figure below The details of display logo should be as mentioned below File format should be PNG Image dimensions should be 163 x 63 Uploaded customer bootlogo can be located in the centre of the screen Bootlogo can be uploaded from the page mentioned figure below The details of bootlogo should be as mentioned below 1 File format sh...

Page 32: ...ket outlet as shown below For schuko outlets maximum current can be set between interval 8 16A If the user sets maximum current as 10A and if the EV draws over 10A charging station automatically stops charging and gives overcurrent error For Type2 AC outlets maximum current can be set as 32A Because of OCPP standard the minimum current should be 6A IT network support can be enabled disabled from E...

Page 33: ...switches external key lock switches etc This Functionality can been set as Enabled Disabled from Installation Settings Tab Default value for this option is set as disabled but if the user wants to use external enable input function the setting should be set as enabled If the functionality is enabled then CN40 connector in controlled board shown in figure below can be used to enable disable charger...

Page 34: ...l free input signals as shown in above circuitry see figure below Load Shedding Input support can been enabled disabled from Installation settings If load shedding Input is selected as enabled the load shedding Input is active in ACCT CN44 connector shown in below figure is used for this functionality if CN44 pins are shorted current is limited to 8A Default value for this option is set as disable...

Page 36: ...Power 3 kW Phase 3 Power 1 kW Power Limit for Phase1 or Phase2 will be 5 6 kW 1 kW 4 6 kW If voltage is 230 current limit will be 5600 230 24A General Formula Power Limit Minimum Power 4 6 kW Current limit Power Limit Voltage Amps LOCKABLE CABLE with socket models Your seperate charging cable becomes locked and your socket model charging station starts behaving as a cabled model This option is set...

Page 37: ...fter the power is on charging can restart with the same charge section ID This feature is disabled in webconfiguration interface by default 4 5 OCPP SETTINGS IN WEB CONFIGURATION INTERFACE If you select mode as Enabled you should type all fields in the connection settings and configuration parameters sections are enable in the below For now the only available OCPP version is OCPP 1 6 so it will be...

Page 38: ...ti on start and stop requests to the server Does not permit the server to change related OCPP Configurations True White List OCPP is enabled Only accepts the IdTag that are preset rejects others Does not send authorization start and stop requests to the server does not permit the server to change related OCPP Configu rations False Authorize All No OCPP connection Requires an IdTag to be presented ...

Page 39: ...careful for your entered values because the system does not accept the unsuitable values and gives the warning In this case values will not be saved Then the page does not to be redirected the main page so you should check your values 4 6 NETWORK INTERFACE SETTING CHANGE IN WEB CONFIGURATION INTERFACE There are three types of network interfaces in this page Cellular Ethernet and Wi Fi Select inter...

Page 40: ...ts reserved If you select Ethernet or WLAN Default Gateway and Primary DNS spaces are mandatory If you set Wi Fi as enabled SSID Password Security and IP Setting are mandatory DHCP or static configuration can be set for WiFi from the page below ...

Page 41: ...OCPP or HMI logs by clicking buttons The logs related to device can be downloaded from log file page as belows You can upload the firmware update file from your PC by clicking Upload button After the file is uploaded you can click Update button to start the firmware update After the firmware update is finished your charger will restart automatically You can see the latest firmware version of your ...

Page 43: ...soft reset can be applied to device from the page below The administrator password can be changed from the page as belows New password must contain at least 1 lowercase letter 1 uppercase letter 1 numeric character and minimum 6 characters All spaces are mandatory ...

Page 44: ... the changes made on the page to take effect CONTACTOR WELDED MONITORING A shunt trip behavior is contained in Control boards of the charging station If a contactor welded case was occured CN43 connector as shown in below figure starts to apply a PWM signal If this connector mounted by a shunt trip device the fuse blows and the energy is cut off ...

Page 45: ...r RCCB triggering as shown in the following figure Connector CN43 terminals must be connected to a Shunt trip module Shunt Trip module is mechanically coupled to RCCB or MCB at the fuse box of the charging station optionally The circuitry block diagram that must be used at the fuse box of the charging station is shown below 1 2 EVSE N L1_W CN33 230V FACTORY RESET You must push the button on HMI bo...

Page 46: ...er Opt onal J7 RS232 TX Opt onal J8 RS232 RX Opt onal M1 RS485 2 A M2 RS485 2 B M3 RS485 1 A M4 RS485 1 B RA RS485 3 RB RS485 3 LAN1 To make Ethernet connection in DHCP LAN2 To make Ethernet connection in Static IP and to make same network area between the charger and PC USB Host output can be used for flashing firmware and also to to save the required logs manually DEBUG output is used to see the...

Page 47: ...ing Before installation please read the installation instructions before performing any actions Note Only trained electrician may perform the installation in accordance with the applicable local and national electrical rules and standards Before checking the visual mechanical and electrical installation make sure that the charging point is un powered Installation Type Topic Note General All packin...

Page 48: ...e charging station is available b Cables connectors contact pins and sockets are available c Outlets and contact pins should be controlled d Antenna controls e Ground fixture controls 2 Clean the charging station enclosure if any dirt is visible 3 Open the front cover check the lock mechanism 4 Check the charging station s function using EVC Tester Follow the instructions on the charging station t...

Page 49: ...und the installation area are there any lines of electricity water natural gas which may block hole punch and other instal lations NO 6 Is the installation area suitable when compared between the charging station socket en and electrical vehicle charging entran ce point Is the distance exceeds the charging cable Controls should be done according to the cables even on the charging station if the st...

Page 50: ...e station It should be checked by a smartphone test application if the signal level is within the range determined before NO 11 If the charging station model has WiFi connection is there any signal problem in installation area of the station It should be checked by a smartphone WiFi signal test application if the signal level is within the range determined before NO ...

Page 51: ...Manufacturer Name Vestel Electronics Address Vestel Elektronik Sanayi ve Ticaret A S Organize Sanayi Bölgesi 45030 Manisa Turkey ...

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