Zoltec BELTOMATIC Operator'S Manual Download

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OPERATORS MANUAL

Summary of Contents for BELTOMATIC

Page 2: ...l wiring scehmatic Not included Air intake air duct Motor controls for spreader auto fines and combustion blower 122670 All quotes are good for 30 days Transportation installation and foundation Elect...

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Page 5: ...Manual IV Receiving and Handling pg 4 A Inspection B Damages C Handling D Packaging V Installation pg 4 A Installation Site B Electric Hook Up C Gas Hook Up D Assembly of Parts 1 Top cover and inlet h...

Page 6: ...ct Points and Construction E Steam Heat Exchangers F AC Inverters G Inlet Level Beater H Rotary Air Locks I Auger Discharge IX Troubleshooting pg 18 Appendix Roller Adjustment for Discharge Drive fr 4...

Page 7: ...ravel Chart N Lesson Motors Technical Information O 1 6 Leeson VFD Quick Reference Guide O 8 9 Gear Speed Reducers P 1 8 Gas pressure gauge and thermometers Q 1 2 High Limits R 1 4 Pressure Switch S 1...

Page 8: ...and inspection doors before operating the machine Warning Maintain all safety guards and warning stickers B Equipment ID Each Belt o matic machine has a frame number for identification The number is...

Page 9: ...the air chamber while in operation to see if there is a high amount of sparks To reduce the amount of fines being pulled through the fan and decrease the amount of sparks open the sliding fresh air in...

Page 10: ...contact B N W Industries for further information Automatic Sprinklers placed in the top cover of the dryer are a very good safety measure These sprinklers can detect high temperatures and spray the d...

Page 11: ...e immediate steps to file reports and damage claims with the carrier All damages to the equipment in transit are the responsibility of the common carrier since it is the manufacturer s policy to make...

Page 12: ...sidewall and have a removable backer plate These electric control panels can be removed and installed in a new location All wires must be extended to reach the new location A general wiring diagram is...

Page 13: ...e product With many combustible products the air intake could have a 20 long or longer air duct It is important to properly plan the design and installation of all air ducts These ducts are marked for...

Page 14: ...d does not require customer programming The fan next to the heat source must be started first Models with a gas burner will not light if this fan is not running Fans are always numbered according to a...

Page 15: ...ges Start up time for an empty machine will take longer At that point you can proceed through the normal start up 1 Shut off the inlet conveyors conveyor belts auxiliary equipment and discharge convey...

Page 16: ...hine to different products and capacities Special attention is necessary to properly adjust and control your Belt o matic efficiently 1 Depth a Inlet hopper and level gate Either a side handle or jack...

Page 17: ...box and the ratio of the drive sprocket in relation to the position of the belt on the variable speed pulleys Measure a foot of distance on the machine s sidewall and time the conveyor belt at differe...

Page 18: ...s airflow can be achieved by altering any of these factors All machines with vane axial fans have adjustable pitch fan blades The blade can be pitched to achieve higher or lower airflow Measure the am...

Page 19: ...e removal Maximum capacity will be reached when the depth time airflow and temperature are correct When cooling a product you need only enough airflow and time at a correct depth to remove the require...

Page 20: ...gs consist of flanges with bearing inserts To replace these bearings unbolt the flange from the bearing framing remove the flange and insert bearing from the motor shaft Remove the gearbox or sprocket...

Page 21: ...to make them parallel but always correct by first adjusting the idle pulley Run the belt while making these adjustments Remove the bearing covers and expose the roller bearings New production models u...

Page 22: ...ets If the belt is not aligned or tensioned correctly the belt will climb onto the sprocket teeth 3 Belt adjustments Adjust the drive and tail pulley in the same manner as stated in the woven wire bel...

Page 23: ...aterial in the direction of airflow The drag chain will stretch over time and will need more tension to prevent it from jumping on the drive sprockets The tail end provides tightening capabilities Two...

Page 24: ...led in the cyclone at the bottom of the cone This will prevent air from bypassing the exhaust duct The two counter rotating vane axial fans are set on top of the cyclone roof mounted to the vent openi...

Page 25: ...level beater is an option that may be used with the standard inlet hopper and leveling gate It is positioned down stream from the hopper gate The inlet level beater levels the top of the product layer...

Page 26: ...orifice valve needs to be shut down to maintain pressure against the burner Once the Partlow valve throttles back the gas pressure gauge at the orifice valve should read one half the pressure of the i...

Page 27: ...d to 1 16 between each coil The overall tension of the belt should not be too great Some slack will enhance traction If this does not solve the problem inspect the conveyor to see if the belt might be...

Page 28: ...new scanner eye may be needed if all else fails L The air temperature will not go low enough even when the Partlow temperature dial is on the lowest setting The minimum flame setting needs to be adjus...

Page 29: ...ive most units frame 500 or higher Discharge End of Conveyor Drive Roller Inlet End of Conveyor Idle Roller IDLE ROLLER SHAFT ADJUSTING NUT TO MOVE IDLE ROLLER SNUB ROLLER SHAFT DRIVE ROLLER SHAFT COI...

Page 30: ...s Conveyor Adjustment SHAFT ADJUSTING NUTS TIGHTEN TO STRETCH FINES BELT FINES RETURN CONVEYOR PAN ADJUSTING SLOTS PILLOW BLOCK BEARINGS FRAME SPROCKET Note Idle End of Conveyor is Diagrammed Top View...

Page 31: ...dewall at point A B for tracking purposes Side View WEB OUT WEB IN DRIVE ROLLER PRODUCT BED WEB RETURN IDLE PULLEY UNIT SIDEWALL FACE OF DRIVE ROLLER WOODEN 4X4 JACK CLAMP 4X4 TO WEB AND DRIVE ROLLER...

Page 32: ...bs sq ft H4 1 x 1 10 192 1350 3 55 H5 1 2 x 1 10 192 1750 3 95 Maximum working tension per foot of belt width given for drum driven applications only All heavy duty belts have the following dimensions...

Page 33: ...ER RIVETS SHOULD BE PLACED EVERY 6 INCHES TAPER LAGGING AT END OF ROLLER SO THE LAGGING WRAPS UNDER WHEN DRIVING WEB USE SEVERAL RIVETSAT EACH END Vulcanized type lagging is in halves which weld to th...

Page 34: ...Test Fire Valve Orifice Valve SQM5 Controller Leak Detection Unit Thermocouple Butterfly Valve Double Block Valve Body Gas Shutoff UV Scanner Exhibit F 1...

Page 35: ...s fuel line instantly and automatically upon interruption of its interlocking safety circuit 6 Valve leak test utilizes a gas pressure switch set halfway between high and low pressure switches 7 Block...

Page 36: ...on protocols input output isolation Isolated Auxiliary Current output When these are combined with the Accutune III tuning with fuzzy logic overshoot suppression the result is price performance leader...

Page 37: ...ware configuration required Control Algorithms Depending on the output algorithms specified the controller can be configured for the following control algorithms On Off PID A PID B PD with Manual Rese...

Page 38: ...speeds up and simplifies start up plus allows retuning at any setpoint The algorithm used is an improved version of the Accutune III TM algorithm Two possibilities are now offered when tuning your pro...

Page 39: ...her Remote or Local Setpoint2 Indicates Control Relay 1 and or 2 on Keys and Functions Selects functions within each configuration group Selects Manual or Auto mode Resets the latching limit Controlle...

Page 40: ...PC for review modification or archiving Furthermore this software also gives you important maintenance information on the controller instantly get information on the current operating parameters digi...

Page 41: ...10 1 FM Approval for Limit Controller Model Optional Class Number 3545 Analog Inputs One or Two See Table 1 for Input Actuations Accuracy 0 25 of full scale typical 1 digit for display Can be field ca...

Page 42: ...inimum Load 20 milliamps Open Collector Outputs One or Two Socketed assembly replacing a relay Opto isolated from all other circuits except current output but not from each other Internally powered 30...

Page 43: ...output signal which can be configured for direct or reverse action Current Proportional Duplex This can be a single current output can providing both heat and cool signals 4 12 mA cool 12 20 mA heat...

Page 44: ...d Operative Limits Transportation and Storage Ambient Temperature 25 3 C 77 5 F 15 to 55 C 58 to 131 F 0 to 55 C 32 to 131 F 40 to 66 C 40 to 151 F Relative Humidity 10 to 55 10 to 90 5 to 90 5 to 95...

Page 45: ...0 to 3400 0 to 9999 max 18 to 1871 18 to 9999 max DifferentialThermocouple 50 to 150 46 to 66 User enters the range manually per RI type and application Factory calibrated for pair of J thermocouples...

Page 46: ..._ T _ R _ _ E Output 1 Open Collector transistor output Dual 2 Amp Relays Both are Form A Heat Cool Applications No Additional Outputs or Alarms Open Collector Plus Alarm 1 5 Amp Form C Relay DC 2500...

Page 47: ...n chassis allows easy access to the controller board and its various option boards All power input and output wiring are connected to screw terminals on the rear panel See Figure 6 Max panel thickness...

Page 48: ...Hot Neutral Input 1 Output 1 D C m A o u t p u t O p e n C o l l e c t o r S o l i d S t a t e R e l a y Input 2 RS485 16 SHIELD 17 D B 18 D A L i n e a r m A T h e r m o c o u p l e L i n e a r V m...

Page 49: ...of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume...

Page 50: ...Read these instructions carefully Failure to follow them and or improper installation may cause explosion property damage and injuries Installation must be done with the supervision of a licensed burn...

Page 51: ...2 Insert the shaft from the DMA into the linkage of the DMK 6until the motor is flush on the DMK 6 mounting plate snug the set screw with a 2 5 mm allen wrench Torque to 15 lb in 3 Insert the M5 X 55...

Page 52: ...z to solenoid horizontal 24 Vdc 24 Vac 50 to 60 Hz Strainer Power Consumption 23 Mesh installed in the housing upstream V1 DMV D LE 701 45 VA Test Port DMV D LE 702 65 VA G 1 8 ISO 228 taps available...

Page 53: ...d quality pipe sealant putting a moderate amount on the male threads only If pipe sealant lodges on the valve seat it will prevent proper operation If using LP gas use pipe sealant rated for use with...

Page 54: ...rd and N to L2 The ORANGE light shall be on when the valve is closed The GREEN light shall be on when the valve is open FM requirement Annual Testing Perform a switch continuity test at least annually...

Page 55: ...l lift adjustment knob The black cap also serves as tool turn the cap over and insert it on the slot on the adjustment knob Turn the knob clockwise for a min initial lift or counterclockwise for a max...

Page 56: ...from either aluminum copper or plastic 6 Using a screwdriver slowly open the V1 test nipple port 2 by turning it counter clockwise to depressurize the volume between the two valves 7 Connect the 1 4...

Page 57: ...DMV 701 1 DMV 702 1 1 4 DMV 702 1 DMV 702 1 1 2 DMV 702 2 DMV 703 1 DMV 703 1 1 4 DMV 703 1 1 2 DMV 703 2 Pressure Drop in W C Spec gravity of Natural Gas Spec gravity of gas used f Vgas used V Natura...

Page 58: ...rane Ressort Partie sup rieure Ressort de r glage Capot Raccordement lectrique Bouton de r glage gradu GMH GML A2 w c 1 00 20 0 12 0 60 0 40 0 200 0 mbar 0 2 1 5 0 4 3 1 0 10 2 5 50 5 0 50 30 150 100...

Page 59: ...ing to verify setpoint Application TheDUNGSGAO GMH andGML A4 pressure switch is recommended for industrialandcommercialheating ven tilation and air conditioning systems The GAO GMH and GML A4 pres sur...

Page 60: ...pens 1 NC closes Neon light ON tripped COM NO NC 2 1 p 3 N O NE Medium pressure O orange NE neon COM NO NC 2 1 p 3 N O NE Medium pressure O orange NE neon Specifications Max operating pressure Max bod...

Page 61: ...acement light Replacement light Electrical plug for A4 For use with D210 318 Electrical plug for A4 For use with D210 318 DIN connector for A4 For use with D219 659 D227 644 Double pressure switch mou...

Page 62: ...The pressure difference between the upper and lower switching pressures Pressure at meter Falling Switching hysteresis p Setpoint tolerance Upper switching pressure Lower switching pressure Adjustmen...

Page 63: ...0 2 in wc 0 5 mbar When installed upside down the pressure switch switches at a pressure lower by approximately 0 2 in wc 0 5 mbar When installed in other position the pressure switch switches at pre...

Page 64: ...6 6 46016 8 46016 14 Setting range In W C 0 16 1 20 0 40 4 00 2 00 20 00 12 00 60 00 40 00 200 00 0 16 1 20 0 40 4 00 2 00 20 00 12 00 60 00 40 00 200 00 1 00 20 00 12 00 60 00 40 00 200 00 1 00 20 00...

Page 65: ...r mount directly to DUNGS automatic shutoff valves UL Listed Covered under file MH 16727 CSA Certified Covered under file 157406 FM Approved Coveredunderreport J I 3007653 Application The DUNGS CPI 40...

Page 66: ...PI 400 SPDTswitchrequiresnoauxiliarypower TheCPI issuitable for making and or breaking a circuit when the valve is opened or closed An open valve is indicated by a green neon light A closed valve is i...

Page 67: ...NPT 1 2 conduit connection 2 5 63 1 5 37 4 0 4 10 Set screw Made in Germany Plunger connection 3 76 2 8 72 que 65 in Lbs M ax torq 2 8 72 0 6 14 5 2 3 58 1 1 27 5 8 16 Dimensions inch mm Visual Indic...

Page 68: ...info dungs com Internet http www dungs com Karl Dungs Inc 524 Apollo Drive Suite 10 Lino Lakes MN 55014 U S A Phone 651 792 8912 Fax 651 792 8919 e mail info karldungsusa com Internet http www dungs c...

Page 69: ...les Many are offered in F I P x F I P M I P x F I P Barb x Barb F I P x Solder and C x C configurations Please refer to the following list for more detailed information regarding pressure ratings and...

Page 70: ...Exhibit F 80...

Page 71: ...Exhibit F 81...

Page 72: ...Exhibit F 82...

Page 73: ...Exhibit F 83...

Page 74: ...Exhibit F 84...

Page 75: ...Exhibit F 85...

Page 76: ...CRS cad plated 143 16 008 00 18b Inner O ring 934007 18c Outer O ring 905809 18d Set Screw 6 32 x 1 4 Hex Soc Cup Pt 903197 Seal Disc Assembly Monitor for Corrosive Service 143 16 508 01 18a Seal Disc...

Page 77: ...ISCONNECT MAIN DISCONNECT BURNER CONTROLLER KEYPAD BURNER SWITCH FAN OPT AC INVERTER WEB AC INVERTER START STOP STATIONS FOR OPTIONAL EQUIPMENT BURNER RESET BUTTON AC INVERTER KEYPAD INCREASE DECREASE...

Page 78: ...Power Hook Up Exhibit H 2 MAIN DISCONNECT WIRE LUGS SAFETY SHIELD FUSE BLOCK CARTRIDGE TYPE FUSE POWER OUT POWER IN SWITCH OUTSIDE TWO LINES TO REVERSE MOTOR ROTATIONS PLACE OVER WIRE TERMINALS...

Page 79: ...Module optional First out expanded annunciation with 26 Light Emitting Di odes LEDs for limits and interlocks optional W Five LEDs for sequence mtormation W Two function Run Test Switch RM7895C D q In...

Page 80: ...adwires are preferred Be careful to verify that mechanically tightened joints along the ground path such as pipe or conduit threads or surfaces held together with fasteners are free of nonconductive c...

Page 81: ...lue Dynamic R7886Ae 3 sec Gas oil Ultraviolet C7076 Self coal Adjustable Check Sensitivity a Order flame rod separately see holder Instructions b Use only Honeywell Photocell part no 38316 c The C7012...

Page 82: ...ion certified LR9S329 3 Factory Mutual approved International Approval Services formerly AGA Report no C2030002 IRI acceptable FederalCommunicationsCommission Part15 ClassB Emissions MOUNTING Q7800A f...

Page 83: ...1 Fig 2 Mounting dimensions of RM7895 Relay Module and Q7800B Subbase in inches millimeters Fig 3 Rectification detectors 1 32 1 4 1 45 3 4 21 13 16 1 35 3 8 1 33 5 16 5 16 8 1 32 1 4 2 51 C7013A C701...

Page 84: ...READS 4 105 1 8 2 1 30 3 16 2 51 COLLAR WITH 1 11 1 2 NPSM INTERNAL THREADS 1 1 DIN APPROVED C7035A1064 HAS 1 11 BSP P1 INTERNAL THREADS DIN APPROVED C7035A1064 HAS 1 2 14 BSP F INTERNAL THREADS MODEL...

Page 85: ...H NPT 15 16 18 UNC 2 EACH 2 55 5 32 1 47 27 32 11 300 13 16 5 147 13 16 5 147 13 16 M5084 Fig 5 Infrared detector 1 32 1 4 2 70 3 4 APERTURE BUSHING WITH MAGNIFYING LENS COLLAR 3 4 14 NPSM INTERNAL TH...

Page 86: ...ilot valve ter minal is energized d Main valve terminal is energized e Delayed main valve terminal is energized RM7895C D f Internal system fault occurred g Purge card is removed h Purge card is bad 4...

Page 87: ...ed EXPANDED SAFE START CHECK Theconventionalsafe startcheck whichpreventsburner start upifflameisindicatedatstart up isexpandedtoinclude a flame signal check during STANDBY an airflow switch check and...

Page 88: ...oes not exceed the Class B limitsforradionoiseofdigitalapparatussetoutinthe Radio Interference Regulations of the Canadian De partment of Communications HUMIDITY Install the RM7895 where the relative...

Page 89: ...ER TEST JACK REMOTE RESET DDL DDL COMMUNICATIONS INDICATES FEEDBACK SENSING TO RELAY STATUS FEEDBACK AND LINE VOLT INPUTS FIELD WIRING INTERNAL WIRING IGNITION PILOT DELAYED MAIN VALVE MAIN VALVE 1K R...

Page 90: ...ent equal to the rating of the protective fuse 20A A number 14 copper conductor is adequate but wide straps or brackets are preferred rather than leadwires 6 Recommended wire routing for flame detecto...

Page 91: ...LEAD SULFIDE FLAME DETECTOR C7027A C7035A OR C7044A ULTRAVIOLET FLAME DETECTOR C7012A C E F OR C7076A D ULTRAVIOLET FLAME DETECTOR 120V 60 Hz POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTEC...

Page 92: ...LL OR INFRA RED LEAD SULFIDE FLAME DETECTOR C7027A C7035A OR C7044A ULTRAVIOLET FLAME DETECTOR C7012A C E F OR C7076A D ULTRAVIOLET FLAME DETECTOR 120V 60 Hz POWER SUPPLY PROVIDE DISCONNECT MEANS AND...

Page 93: ...robes c AllowanoptionaltwoinchesabovetheRM7895C D for access to the Run Test Switch 3 Make sure no subbase wiring is projecting beyond the terminal blocks Tuck wiring in against the back of the subbas...

Page 94: ...the power supply before beginning instal lation to prevent electrical shock and equipment damage More than one disconnect may be involved 2 Align the amplifier circuit board edge connector with the k...

Page 95: ...BLOCK L2 COMMON L1 HOT G F X X FLAME ROD G F X X PHOTOCELL 1 FLAME DETECTOR LEADS ARE COLOR CODED THE BLUE LEAD MUST BE CONNECTED TO THE F TERMINAL AND THE WHITE MUST BE CONNECTED TO THE G TERMINAL TH...

Page 96: ...nd the RM7895 operating control indicating a call for heat a AirflowInterlock burnerswitch Run TestSwitchand all microcomputer monitored circuits must be in the correct operating state b The blower mo...

Page 97: ...URGE PILOT FLAME MAIN PILOT IGNITION PURGE HOLD F G FLAME DETECTED ALARM POWER FLAME MAIN PILOT ALARM ALARM POWER FLAME MAIN PILOT ALARM POWER FLAME MAIN PILOT ALARM POWER FLAME MAIN PILOT ALARM POWER...

Page 98: ...oved from the Relay Module TABLE 3 SITE CONFIGURABLE JUMPER OPTIONS Jumper Number Description Intact Clipped RM7895 Type JR1a Pilot Flame Establishing Period 10 seconds 4 seconds ALL JR2 Flame Failure...

Page 99: ...c Tests if required 1 All None 5 L2 Line voltage at terminal 5 1 Master switch 2 Power connected to the master switch 3 Overload protection fuse circuit breaker has not opened the power line 2 All Non...

Page 100: ...if the RM7895 is powered see Figs 1 and 2 9 Run Test Switch is in RUN position RM7895C D 10 System is in the STANDBY condition POWER LED is energized 11 All limits and interlocks are reset Checkout W...

Page 101: ...ore completing checkout b The flame amplifiers are AMPLI CHECK type c The flame signal amplifier circuitry is tested one half second every five seconds during burner operation and shuts down the burne...

Page 102: ...dequate bleeding of the fuel line l Reinstall the RM7895 on the subbase and close the master switch then return to step 4 7 When pilot ignites measure the flame signal If the pilot flame signal is uns...

Page 103: ...d input rating If a second stage is used proceed to step 18 16 Shutdownthesystembyopeningtheburnerswitchor by lowering the set point of the operating controller Make sure the burner flame goes out and...

Page 104: ...this point the RM7895 will lockout 9 Repeat step 8 to verify the pilot gas pressure reading at the exact point the FLAME LED light goes out 10 Increase the pilot pressure immediately until the FLAME...

Page 105: ...s most likely to reflect bend or obscure the hot refrac tory steady infrared radiation When the maximum refractory temperature is reached close all manual fuel shutoff valve s or open the electrical c...

Page 106: ...l occur 5 Failure to ignite main a Openthemanualpilotvalve s leavethemainfuel manual shutoff valve s closed b Depress the reset push button c Start the system d Pilot should ignite and the flame signa...

Page 107: ...on SERVICE NOTE Remove the access slot covers on the sides of the Q7800A B to check voltages CAUTION Reinstall access slot covers on the Q7800A B Subbase after performing voltage checks SERVICE NOTE M...

Page 108: ...EST Run Test Switch The LED indicates the burner status POWER and that the Run Test Switch is in the TEST position The sequence will not continue until the Run Test Switch is placed in the RUN positio...

Page 109: ...ore the operating controller set point is reached During this time the burner is firing under the control of the operating control ler RM7895C D RESET ALARM TEST The LED indicates the burner status PO...

Page 110: ...imately flush with the top surface of the interlock housing 5 Connect any removed wires For a starter assemble the overload relay to the contactor load terminals Terminal power screw minimum tightenin...

Page 111: ...600V HP 10 20 25 20 40 30 40 40 75 Single phase 120V HP 1 2 3 4 1 2 2 2 3 5 7 5 240V HP 1 5 2 3 5 5 5 7 5 15 20 Technical ratings IEC2 Rated insulation and operational voltage AC20 and DC203 V 750 750...

Page 112: ...240V HP Technical ratings IEC2 Rated insulation and operational voltage AC20 and DC203 V 1000 1000 1000 1000 1000 1000 1000 1000 1000 Rated thermal current Ith AC 20 DC 20 open A 200 315 630 800 1250...

Page 113: ...8 7 7 4 8 1 8 6 9 4 8 1 8 7 7 6 8 6 0 08 CDS180S 9 8 250 10 7 11 5 10 1 10 8 11 4 12 1 10 9 11 5 10 4 11 4 0 10 CDS250S 13 330 13 8 14 6 13 3 14 0 14 6 15 3 14 0 14 7 13 5 14 5 0 14 CDS330S CDH1S CDS...

Page 114: ...number BDH104 6 BDH105 CDS_P 1 3R 12 IP65 Black O I Off On 1 8 45 Yes Yes 0 28 BDH104 1 3R 12 IP65 Red Yel O I Off On 1 8 45 Yes Yes 0 28 BDH105 1 3R 12 IP65 Black O I Off On 2 6 65 Yes Yes 0 29 BDH10...

Page 115: ...07 40 600 CDE32P Ground terminal2 CDNF16 CDNF100 0 13 80 600 CDE63P 0 31 100 600 CDE125P Power poles Only one power pole per switch Mounts on left or right side of switch Terminal poles Switch accepts...

Page 116: ...t support 35mm DIN Rail CDNF16 CDNF100 38 39 4 1000 NDNA100 35mm Aluminum DIN Rail CDNF16 CDNF100 75 78 8 1000 NDNA200 Shaft support CDNF16 CDNF100 0 30 CDTL ZX58 Description For use on Weight Catalog...

Page 117: ...witches 6 or 8 pole CDZW8 6 8 pole mechanism allows two switches controlled by one handle to open or close simultaneously Equipment required for a complete installation One conversion mechanism Two di...

Page 118: ...nal lugs Catalog purpose amp Three phase amp rating rating 200V 208V 240V 480V 600V Wire size Wire type number CDNF160D BDS__ BDH61 BDH60 CDNF160 BDS210 BDH60 Pistol handles for use with 24 x 24 6 x 6...

Page 119: ...0 66 125 600 CDE160P Fourth pole CDNF160 0 66 125 600 CDS160P 1 Pkg of blank labels for CDNF160 10 CDEA ZX10 OBEA 10 1 N O 1 Pkg of blank labels for CDNF160 10 CDEA ZX01 OBEA 01 1 N C 1 N O 1 N C CDNF...

Page 120: ...cluded Equipment required for a complete installation One conversion mechanism Two disconnect switches 12 x x 1 1 1 Three poles 1 Description For use on Weight Catalog lbs number Interlocks a power po...

Page 121: ...00 6000 6000 6000 6000 6000 6000 6000 6000 Min Electrical endurance pf 0 40 0 50 operation cycles 1000 1000 1000 1000 1000 2 2 2 2 Mechanical endurance operations 20 000 20 000 20 000 20 000 20 000 20...

Page 122: ...1603 690V A 16 25 32 63 80 40 63 100 1603 1000V1 A AC 23A 415V A 16 20 23 45 75 40 63 80 135 500V A 16 20 23 45 58 40 63 60 125 690V A 10 11 12 20 20 40 40 40 80 1000V1 A Rated operational currents po...

Page 123: ...440V A 2 2 2 2 2 2 2 640 3 750V A 2 2 2 2 2 2 2 Capacitor ratings 400 415V kVar 2 2 2 2 2 2 2 2 2 Rated capacitor duty kA 2 2 2 2 2 2 2 2 2 Physical characteristics Electrical endurance at rated oper...

Page 124: ...DIA 0 51 13 0 43 11 OT45 63 2 85 72 5 0 59 15 3 25 82 5 1 71 43 5 2 07 52 5 0 69 17 5 0 69 17 5 0 69 17 5 0 18 4 5 DIA 2 76 70 2 89 73 5 1 38 35 3 60 91 5 0 20 5 0 43 11 OT100E3 0 20 5 2 76 70 1 04 2...

Page 125: ...3 CR 11 See Figures 250kcmil 6 CU AL 201 1 R60400 1 CR COR 10 12 0 4 0 3 0 4 5 0 63 1 75 3 0 1 0 0 56 COR to 500kcmil 4 0 CU ONLY 400 3 R60400 3 CR 12 See Figures CR 500kcmil 4 CU AL 401 1 R60600 1 CR...

Page 126: ...2 4 94 2 38 2 125 0 62 0 28 DIA x 0 5 C BORE 0 59 1 56 1 56 1 56 3 125 Dimensional Data 600V to 30A 600V 31 to 60A FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 6 F F E H C C J J F E H H J C A K...

Page 127: ...tion of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information con tained in this bulletin...

Page 128: ...er than those of non time delay fuses Considerable cost saving occurs by permitting the use of smaller size switches panels and fuses themselves Provides a higher degree of short circuit protection gr...

Page 129: ...it distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be t...

Page 130: ...ximum overcurrent protection The time delay feature makes it possible to use fuse ampere ratings which are much smaller than those of non time delay fuses Considerable cost saving occurs by permitting...

Page 131: ...10 000 15 000 2 200 3 200 4 100 5 950 9 750 13 700 20 000 2 450 3 550 4 500 6 600 10 700 15 000 25 000 2 700 3 900 4 850 7 150 11 500 16 100 30 000 2 900 4 280 5 150 7 650 12 200 17 050 35 000 3 100 4...

Page 132: ...sign applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right...

Page 133: ...4 6 31 25 265 B 30 1 0 50 1000 052 26 7 50 5 25 4 38 5 25 4 38 281 x 562 8 33 4 17 BR 734 6 41 67 Series 50 Industrial Control Transformers are designed to the highest NEMA and industrial standards Se...

Page 134: ...265 B 15 2 0 50 2000 053 38 7 62 6 38 5 62 5 00 5 31 312 x 625 6 25 3 13 BR 734 7 16 67 265 B 20 3 0 50 3000 053 50 7 75 7 50 6 62 4 75 6 75 312 x 625 12 50 6 25 BR 734 8 25 00 265 B 25 5 0 50 5000 05...

Page 135: ...SUFFIX 056 50 60 HZ Primary Volts 600 575 550 Secondary Volts 120 115 110 General Information Dimensions inches Primary Secondary kVA Cap Catalog Number Wgt Lbs Height A Width B Depth C Mounting Pri M...

Page 136: ...25 4 50 3 75 2 75 3 75 203 x 375 1 04 52 BR 734 4 2 08 1 04 GLF 1 2 25 300 50 0300 134 11 4 75 4 50 3 75 3 13 3 75 203 x 375 1 25 63 BR 734 4 2 50 1 25 GLF 1 2 5 375 50 0375 134 12 5 25 4 50 3 75 3 6...

Page 137: ...20 H1 to H3 H2 to H4 H1 H4 240 230 220 X2 to X3 X1 X4 480 460 440 H2 to H3 H1 H4 240 230 220 X2 to X3 X1 X4 Suffix 059 Primary Secondary Connect Incoming Lines To H1 H2 Connect Incoming Lines To H1 H3...

Page 138: ...to transformer terminal with the longer 10 screw provided as shown in the diagram Connect the load lead to the terminal provided on the 265B fuse holder Meets UL 508 Meets NEC Article 450 Uses Class C...

Page 139: ...al ovens Primary voltages include 110 120 208 220 240 and 480 Secondary voltages include 5 000 6 000 7 500 8 500 and 10 000 The 10 000 volt models come in either an end grounded 10 000 volt configurat...

Page 140: ...installing in housing Set a bolt or something as a caliper 3 Always check amp draw on motors after changing the blades 30HP 3 25HP 2 7 8 20HP 2 3 4 15HP 2 5 8 10HP 2 1 2 CAUTION Settings can vary unde...

Page 141: ...providing extra cushion tension and locking action When installing the fan use 30 motor oil on the outside of the browning bushing and on the inside of the fan hub Lubricate the bolts draw up the bolt...

Page 142: ...ing from the motor side the top one is L H counter clockwise and the bottom one next to the cyclone is R H clockwise See pages J 1 and J 2a in the manual about blade adjustment Always check rotation o...

Page 143: ...Exhibit M Gun Style Burner BURNER IGNITOR GAS INLET AIR SWEEP TUBES AIR STRAIGHTENER GAS AIR MIXING TUBE BURNER TARGET FAN AIRFLOW AIR ADJUSTMENT DOORS...

Page 144: ...34 1 12 1 05 0 89 0 84 0 68 0 53 36HZ 12 36 6 18 5 04 4 13 3 10 2 47 2 06 1 72 1 55 1 37 1 24 1 03 0 97 0 82 0 77 0 62 0 49 33HZ 11 33 5 67 4 62 3 78 2 84 2 27 1 89 1 57 1 42 1 26 1 13 0 95 0 89 0 75...

Page 145: ...ower The motor will attempt to drive the load it was intended to drive become overloaded draw more current than normal and overheat Again the result will be premature failure ENCLOSURES AND ENVIRONMEN...

Page 146: ...pping up to 15 from e g finger the vertical 3 Protected against solid 3 Protected against rain objects of over 2 5 mm falling at up to 60 from e g tools wire the vertical 4 Protected against solid 4 P...

Page 147: ...n testing facility is qualified for CSA energy efficiency performance testing of polyphase induction motors The Grafton Testing Facility is NVLAB recognized for energy efficiency testing of electric m...

Page 148: ...Motors TENV 143TC 256TC 0 120 Hz 0 120 Hz TEBC 284T 449T 0 90 Hz 0 90 Hz The maximum recommended frequency speed for 2 pole 3600 rpm motor is Hz 75 rather that 90 Hz Operation for variable or constant...

Page 149: ...d 4 Poles 28 2850 RPM 50 Hz 2 Pole 26 2 and 6 Poles 17 1725 RPM 60 Hz 4 Pole 82 2 and 8 Poles 14 1425 RPM 50 Hz 4 Pole 212 2 and 12 Poles 11 1140 RPM 60 Hz 6 Pole 46 4 and 6 Poles 9 950 RPM 50 Hz 6 Po...

Page 150: ...NEMA 215T frame and smaller Insert 3 to 5 inch length on larger motors For motors having drain plug and operate motor for 20 minutes before replacing drain plug CAUTION Keep lubricant clean Lubricate...

Page 151: ...or other mounted devices must be in proper alignment balance and secure to insure safe motor operation Electrical Wiring Prior to connecting to the power line check nameplate for proper voltage and ro...

Page 152: ...alled Perform factory reset using Parameter 65 LANGUAGE Language EEPROM fault EXTERNAL External fault TB 130 activated Parameter 50 DB ERROR Dynamic Brake fault DB Resistors overloaded CONTROL Control...

Page 153: ...ar the fault and return the drive to a STOP condition STOP UP and DOWN ARROWS Used to change the speed setpoint in MANUAL mode scroll through the para meter menu and change parameter values Toggles be...

Page 154: ...ble NOTE The supplied cable is unshielded and can only be used in low noise environments In high noise environments use Belden 9842 Carol C4842 or equivalent 24 gage minimum wire only The maximum cabl...

Page 155: ...13A Parameter 10 are disabled These settings are related to direction control Only the Remote Keypad can be used for direction commands Refer to the SM Installation and Operation Manual for more info...

Page 156: ...rameter 48 LC FAULT LOCKOUT Failed three restart attempts Requires a manual reset SE SERIAL The optional remote keypad is active as the user interface instead of the buttons on the front of the drive...

Page 157: ...arameter Range of Factory Name Adjustment Default 17 Rotation Forward Only 01 Forward Only Forward and Reverse 02 01 19 Acceleration Time 0 1 3600 0 sec 20 0 sec 20 Deceleration Time 0 1 3600 0 sec 20...

Page 158: ...bel on the drive s heatsink 1 PARTS LIST The SM Plus Remote Keypad kit includes the following parts 1 Remote Keypad 1 Gasket 2 Self tapping Mounting Screws 1 Instruction Sheet 1 Eight foot cable NOTE...

Page 159: ...03 TERMINAL STRIP OR REMOTE KEYPAD b Wire the Start Stop and Forward Reverse circuits to the drive s terminal strip according to the SM Plus manual 3 TOGGLE CONTROL BETWEEN REMOTE KEYPAD AND TERMINAL...

Page 160: ...hod of adjusting a reducer s load carrying characteristics to reflect the application s load characteristics AGMA American Gear Manufacturer s Association has established standardized service factor i...

Page 161: ...LAUNDRY WASHERS AND TUMBLERS 1 25 1 50 LINE SHAFTS Driving Processing Equipment 1 25 1 50 Other Line Shafts Light 1 00 1 25 LUMBER INDUSTRY Barkers Spindle Feed 1 25 1 50 Barkers Main Drive 1 75 1 75...

Page 162: ...INFORMATION 2 General Operation 3 Installation 3 Lubrication Oil Capacities 4 Mounting Positions 5 Maintenance 5 6 ELECTRIC MOTORS GEARMOTORS AND DRIVES Speed Reducers Installation Lubrication and Mai...

Page 163: ...operation of the backstop Injury to personnel damage to the reducer or other equipment may result Overhung loads subject shaft bearings and shafts to stress which may cause premature bearing failure a...

Page 164: ...ng washdown chemicals directly into the hole 4 Connect motor to speed reducer Depending upon gear geometry and operating conditions worm gear reducers may or may not backdrive Special consideration sh...

Page 165: ...l in mounting position 1 worm over Reducer ordered with a MOD will be filled based on the factory assumed mounting position mounting position should be specified with order to assure proper lubricatio...

Page 166: ...iameter hole in the seal casing being careful not to drill into the bearing behind the seal Screw a 10 sheet metal screw into the hole and pry out the seal 2 Clean the seal bore of sealant 3 Before in...

Page 167: ...rent LEESON Catalog available upon request Warranty From LEESON Electric See 8050 catalog pages 185 187 for warranty terms and conditions 3395S 30M 9 02 SL BH CAUTION CAUTION Instruction Manual Items...

Page 168: ...tstanding response to antioxidant additives resulting in superior resistance to oxidation and sludging especially at high temperatures The additive combination used in these oils also provides excepti...

Page 169: ...tends life minimises unexpected downtime and extends service periods Balanced additive combination Provides excellent performance in terms of rust corrosion prevention water separability foam control...

Page 170: ...48 0 69 9 99 1 143 216 326 430 664 933 cSt 100 C 6 3 7 9 10 9 13 9 18 3 25 2 38 6 48 5 62 8 79 5 Viscosity Index ASTM D 2270 148 135 146 143 144 152 169 173 165 164 Pour Point C ASTM D 97 54 48 48 42...

Page 171: ...e information contained herein is subject to change without notification Typical Properties may vary slightly 2001 Exxon Mobil Corporation All rights reserved Health Safety Based on available informat...

Page 172: ...947 9147 MSDS Fax on Demand 613 228 1467 MSDS Internet Website http emmsds ihssolutions com 2 COMPOSITION INFORMATION ON INGREDIENTS CHEMICAL NAMES AND SYNONYMS SYN HYDROCARBONS AND ADDITIVES GLOBALLY...

Page 173: ...ghters must use self contained breathing apparatus UNUSUAL FIRE AND EXPLOSION HAZARDS None COMBUSTION PRODUCTS Fumes smoke carbon monoxide sulfur oxides aldehydes and other decomposition products in t...

Page 174: ...E AND CAUSE INJURY OR DEATH Do not attempt to refill or clean container since residue is difficult to remove Empty drums should be completely drained properly bunged and promptly returned to a drum re...

Page 175: ...ACTIVITY STABILITY THERMAL LIGHT ETC Stable CONDITIONS TO AVOID Extreme heat and high energy sources of ignition INCOMPATIBILITY MATERIALS TO AVOID Strong oxidizers HAZARDOUS DECOMPOSITION PRODUCTS Pr...

Page 176: ...oxicity studies of major components in this formulation and or materials of similar composition CHRONIC TOXICOLOGY SUMMARY Repeated and or prolonged exposure may cause irritation to the skin eyes or r...

Page 177: ...sideration of product characteristics at time of disposal RCRA INFORMATION The unused product in our opinion is not specifically listed by the EPA as a hazardous waste 40 CFR Part 261D nor is it formu...

Page 178: ...ACGIH ALL 6 IARC 1 11 TSCA 4 16 CA P65 CARC 21 LA RTK 2 ACGIH A1 7 IARC 2A 12 TSCA 5a2 17 CA P65 REPRO 22 MI 293 3 ACGIH A2 8 IARC 2B 13 TSCA 5e 18 CA RTK 23 MN RTK 4 NTP CARC 9 OSHA CARC 14 TSCA 6 1...

Page 179: ...without guarantee Conditions of use and suitability of the product for particular uses are beyond our control all risks of use of the product are therefore assumed by the user and WE EXPRESSLY DISCLAI...

Page 180: ...Exhibit Q 1...

Page 181: ...15 1 5 20 2 25 2 5 30 3 40 4 60 6 Case N Black Steel Snap In Plastic Lens 1 5 2 2 5 Dial X St Steel Snap In Plastic Lens 1 5 2 2 5 Dial B Blk Steel Push On Bezel with glass window 1 5 2 2 5 3 4 Dial Z...

Page 182: ...erential Cut out setting cut in is cut out setting minus the differential Thermal limiter opens at 183 F 84 C NEW SINGLE FAN OR LIMIT CONTROL Starts and Stops Fan Operation and the 416 4 Provides Posi...

Page 183: ...S AND ACCESSORIES Manual Reset Model 1900 MR includes special snap switch which latches on pressure increase above the setpoint Switch must be manually reset after pressure drops below the setpoint To...

Page 184: ...e 1911 1 CN A 399 Duct Pressure Monitor Kit For use with standard or manual reset model switches Includes mounting flange tubing and adaptors A 329 Street Ell Brass adapter for applications requiring...

Page 185: ...anner UV1A3 ELE 01MFIS Amplifier MEUV4 ELE 01MFIA UV Chassis MEC120RC ELE 01MFIC RC Remote Display ED510 ELE 01FIRD Honeywell 7800 Safeguard Relay RM7895A1014 ELE 01HWSR 7800 7800 Amplifier Module R78...

Page 186: ...r Belting Coarse SS B 60 48 16 SS RWL 01PEN16WSS Conveyor Belting Coarse Galv B 60 48 16 Galv RWL 01PEN16WG Conveyor Belting Compound SS CB2 120 96 18 SS RWL 01IWCB218SS Conveyor Belting Compound Galv...

Page 187: ...mount 2 Part Description BNW Number Amount 3 Part Description BNW Number Amount 4 Part Description BNW Number Amount Date Needed All parts shipped FOB Factory Tippecanoe IN 46570 Fax 219 353 8152 Mail...

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