ZOJE ZJ9600 Operation Manual Download

Page: 1 / 53

From the library of: Superior Sewing Machine & Supply LLC

Summary of Contents for ZJ9600

Page 1: ... J 1 E l 1 l I ll ZJ9600 Senes BULIT IN HIGH SPEED LOCKSTITCH SEWING MACHINE 1 mijt B ij 511 M OPERATION MANUAL PARTS BOOK mm mJl i II mnniffl oe i5l ZOJE SEWING MACHINE CO LTD From the library of Superior Sewing Machine Supply LLC ...

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Page 3: ...tJl S j tJJiiJ i JD fft lftT l f J Jt iftf II PJ o 4 o11lill tJL k ili iliklljltfl Jl J filii 0 5 JtU f j fOJ f tfjjt lim iJ1 I Iltflim1 1 Elliw lllJ fft i f t ilz IJH foJlie I iiX1 1195 i L 6 tJ z IJ El ii lill n t i l i JiJ t lil 0 7 7 1 1 EI B Ell llllf t lt19 i Ltili1 BJtttfF Ellil ijjjj k ll1f fljlEllil iff 0 II From the library of Superior Sewing Machine Supply LLC ...

Page 4: ... J gil J J i 6 13 ll H 1liftJl JiJ lll 7 14 1l li Ji J k F 7 15 l ltf7 7 16 1Jt jlti ljl J 8 17 Bs Jl i1 Rf 8 18 B Jl i Jij Jl Ji ilil 9 19 t 411llli Jl Ji lll 9 20 t43fil J 1lil t 9 21 il 43fil Jfijjj f 10 22 71 if Jl J7 10 23 B i f 1lii tJl iJ lll 10 24 1Jt i ftjt i Jl Ji lll 11 25 1l li 1il JJ 11H 11 26 1l li 1ilil i ilil 11 III From the library of Superior Sewing Machine Supply LLC ...

Page 5: ... LENGTH 19 14 INSTALLING THE THREAD STAND 19 15 ADJUSTING THE HEIGHT OF THE KNEE LIFTER 20 16 THE OPERATION OF PEDAL 20 17 THREAD TENSION 20 18 THREAD TAKE UP SPRING 21 19 HAND LIFTER 21 20 PRESSER FOOT PRESSURE 22 21 ADJUSTING THE FEED TIMING 22 22 HEIGHT OF THE FEED DOG 22 23 TO FILT THE FEED DOG 23 24 NEEDLE TO HOOK RELATIONSHip 23 25 ADJUSTING THE HEIGHT OF THE PRESSER FOOT 23 26 ADJUSTING THE...

Page 6: ...C I Jli f F J l l l J lJR i li l tx ti tEjJii 1 t il JBi l z im l t wJJJt 1 R J Il lim l lt1 lil l 3 J lJ 1 fll id t J J JJJt f X JJ Y il i J 1EtiL k J Jt JCD llll i i f ffiJLi J oJ IJLJ il JtJL k J l3 fi J 11litt fij 1f tJ1 k JJJtitliJii 1 tllllRi fl il m 1 o a E Iitit fl l l liti tr im 1 1t llll H l l Mi ml f F ft f ffliii Rffl T E Iitio tt ill 0 0 I 0 003 t atf 2 2 From the library of Superior ...

Page 7: ... ill Mi I 1 Cl1 Jili jjl l iiii 1 J Q r1 I fi llf m t____ I 70mm I f ltl6 u J ilhlit J q 5 7 hlrl1t k l i l8 a m wEm ffi fi MMAAffla CE gi ll mt i a J J JL 1l f iiii JHf ftfti J fl iU i ili z lll 21 Mz xm n 1 f LtrCD lJI l ill t A IEX J j7J nJB 31 i t lrrliilll D k JJI J IillAWJLpg 1l J ill 4 Je fJLrri Ji i fi C iEX li 7Ji JD 5l iilf xrrt H 4 10 1 I I From the library of Superior Sewing Machine Su...

Page 8: ...fiW1 i Ntl1H11ft J rf l iW A 2 1m mJ n l h o r 3 3 f FiHtliimf XX Jx 1 JE f J M JJR i flo Jlli J l H ii HIL 1 l lQt il fillf J1 1ff t tillAt i IHll 1 JL E 2l 1m f X 1 11 r l Yi lU JCD1m UI l t D 6 From the library of Superior Sewing Machine Supply LLC ...

Page 9: ...il J t A J Jjt tliil A 111 i i jllj l gffl ll tA C 1117J A 3J fi M IV i J IJw ltriA e u Jtl fq 11 iE tJttt t ffHI t r J JHLcJtTf Htl 4l 3 i9 001JT fHI u iHH lft i Jl l l tlJ fHI c3 i E I il f i trli t 111 7Ci9Jff C ffiliftD l 1_oo B t J afJ1 r I t f ilEiti l t ll B J i lj JJI J Bjft J Jf l C A i Jnj t i91 jjjjii_B Ji ll l k 2 5 8 n1ftJJiiiJ CBHibJ i IJ l llif x JJi1liW L 7 From the library of Supe...

Page 10: ...ti t tJitJJJ ll JfYtirllJ CBii I J l H21Jil 1 t i Wi1 t iri ifJiJ J o 0 m19 1 filft t tr H fi H iJJ ttiliM tJC HJ fL t f J tJ 2l rE i H ifJiiiO R J r iJ fuJ 17 fnJ lfftiJJII1 Jt H iii 11 7Ji J k 3 1EJU Q 1 f J illfJ J1 rH fi WJ CBJilnJ Hl4 JlH 1J t 1tHf J1KjJit 1rf J 1r JP fJfiX t t J Ji J f H J J kiJ iu r f 1 Jiilt Jf r J1fTJ t v 10 MJ ttt4JJ jt 17J 8 From the library of Superior Sewing Machine S...

Page 11: ...lii H t ill I1 H l u JllVi Elli H ill J St11 H t iii J rum3 Er0ill _ t vr c tt i j 0 l Jtt4ffiN oJiffi tHiltu t 2 1JJTffJ l JJ JiiJ i I 4 J J Ili k i f m Jt J tt H f j flH5 iJ fJ JEf l ll L p m i l tn iX UJPJ f 4 J 5 i f f f1 t tlt4JJ _ t lj11J lflr l ifrtt L 2 it l fi iirrtfl iii J r 3 li EI1 1ft f X if illltf ic DO J ff rl lll 4 _lFf t JJ5fYi ill1i if rW 5 l ifW f i JtrN JR J J fk1 iit f HC o 9 ...

Page 12: ...tf l i ili itr 4l Jt t ltft friJ t 1illJU E rllll l liifl V i t if l tI Jr i 1l i JJ B tHi ffJlJtm HCD 2l f tJ f f AH t Ui Ax tfWWF HI J 8 Hil fiiiJe w tt ff tt l t HCD 3l lf I H i JJ tJ H 0 T J J BX1l1 it flT HI ri T lffl 4l t 1 _J T 1thJ t11 J ftJ x JIItt LH i 19 c I Ltt 5 f I JfiiJ Wl 1 o o4 o 1 i C Err iiJiit1 w fl ltl H 1 lih KG ff w liDt n CDmiiOIrlf t ffil c r tIJ Il t fl illiH t HtRiliTEJJ...

Page 13: ...Jj jJ J1 o 2 Jll jt l tJ aiJ1 I i flJ EiJ Jl i J 1iA Jt ii 1 JliJFt Jifl 1 2 Bi Z JlU 9 J o 3 Jll it l R f aiJiffl 1 1E ffli i f Ei H ft 1m Jl HLf9 1H I131 h 2 ftl f 1 HLf J JlU1fjjj it ko 1 fl H 1sl 1iE iJ8l 1 tc fjfti JJIIJ i Bi iJ J r fN f f jjli fR i J jjlj iJ fU ti fffill1124ffi i ft J 2 w it tilm aiJiJ8J 1 R llfN li tOOii4 oJ IV tlHiii litff f fi JiJ Jl i 83i 31 2 lifE H mU I IV iJ Jl i liL ...

Page 14: ...epair work 7 4 When leaving the working place of when the working place is unattended 8 If you should allow oil grea o e etc used with the machine and dedces to comes to come in contact tr th our eyes or skin or swallow any of such liquid by mistake wash the contacted areas and sec a doctm immediately 9 Tamp0ring 1rith the I ive parts and devices Hegard e S of 1rhether the machine is pawed is proh...

Page 15: ...n is running 3 Never put your hands under the needle or into the thread take up le er cover after the power is OK or the machine is running 4 When turn over the machine please turn off the power 5 To prevent hurts by abrupt starting of the machine please turn off the poiYCr if rou don t use the machine for a long time 6 To avoid electrical shock hazards never operate the machine with the ground Ki...

Page 16: ...ockwise when run seeing from the side 5 Confirm if voltage and position of the needle are right or not 6 Date of production is printed on quality certification After the plug is connected or the machine is running please don t touch needle with hand or put fingers into the threacl take up lever cover 2 When sC nding ml lterlals with hand please don t put fingers into the needle protection 3 Turn o...

Page 17: ...the two stand bases 2 to the B side of oil tray 3 hinge side then fix the oil tray 3 fig 1 fig 2 2 Put the oil tray at the four corners of the slot in table plate 3 Plug the hinge l into hole of bed plate put the machine head on the table plate hinge at the sink place and then fix the machine head on cushions of the four oil tray caners fig 1 fig 2 Attention in the packing box the rubber cushions ...

Page 18: ...aper under the hook while the sewing machine is in operation 3 Confirm that the height of the oil surface in the oil reservoir is within the range between HIGH and LOW 1 Confirmation of the amount of oil should be completed in 5 seconds Check with a watch o 2 Adjusting the amount of oi I in the hook 1 Turning the oil amount adjustment screw mounted on the hook driving shaft front bushing in the di...

Page 19: ... p lpt r bPnsitinn to cunfirm he _ l o mt of I Fig 6 5ol h of oil hoo h hook ApproprJate amount ul il sm 1 ll 5pl h of oil fmo h hook Fig 7 Appropriate amount of oil large WAR i ING Turn OFFthe power before the work Choose the approprite needles for different thread or materials Fig S 1 Turn the handwheel until the needle bar reaches the highest point of its stroke 2 Loosen screw and hold needleCD...

Page 20: ... dircctionB By so doing the Lhre ad rill p lss under the te ion spring and come out from notch B 3 Check that the bobbin rotates in th d rect ion of the urrow when thread C is pu led Fig 10 The et dle har hould w the highest then dt aw a thread end from the thread holder and thread it n fo lnws Fig 1 18 From the library of Superior Sewing Machine Supply LLC ...

Page 21: ...ker dot A on the machine arm 2 The dial calibration is in millimeters 3 When you want to decrease the stitch length turn stitch length dial 1 while pressing feed lever 2 in the direction of the arrow 1 Assemble the thread stand unit and insert it in the hole in the machine table 2 Tighten the screw Q for fixing the thread stand 19 From the library of Superior Sewing Machine Supply LLC ...

Page 22: ...e pedal becomes bigger cmd bigger the speed wi 11 be higher and higher at the bottom the speed wi 11 be highest fig A 3 If the pedal at the beginning the needle stops upper or lower position fig C 4 If the needle stops in the lower position you press the pedal backward the needle will go back to the upper position if the needle stops in the upper position nothing will happen fig D 1 Adjusting the ...

Page 23: ...2 Changing the pressure of thread take up spring CD Fig 19 1 Loosen set screw turn screw loosen set screw 2 As you turn tension post clockwise in direction A the pressure will be increased 3 As you turn the post counterclockwise in direction B the pressure will be decreased 1 To stop the machine with its pres ser foot up turn hand lifter lever D in direction A 2 The presser foot will go up about 5...

Page 24: ... tighten the two screws 3 To advance the feed timing in order to prevent uneven material feed move the feed eccentric cam in direction of Fig 22 teh arrow standard feed timing 4 To delay the feed timing in order to increase stitch tightness move the feed eccentric cam in the opposite direction from the arrow 5 If feed eccentric cam is adjusted too much it will cause the broken of needle 1 The feed...

Page 25: ...ng the needle bar down to the lowest point of its stroke and loo sen set screw 2 Align the upper marker line A on needle bar vi th the bottom end of needle bar lower bush ing D then tighten the screw QD 3 Loosen the hook set screws and turn the hand wheel align the lower marker line B on needle bar v i th the bottom end of needle bar lower bushing 4 After the above steps align hook blade point 0 o...

Page 26: ...ve to decrease pressure 3 Put the spring in the right groove to increase pressure 2 Adjustment of the pedal back force Dcapper the screw you get and a larger forcf you get in the opposite side a different result you get 3 Adjustment of the pedal Fig 28 1 Assemble rod in the left hole it will decrease the impulse stroke 2 Assemble rod in the right hole it will inCl case the impulse stroke l Adjustm...

Page 27: ... J fifi 7HJH4 Main shaft Thread Take up Lever components 29 3 tt 1 7Hil 14 Needle bar thread tension components 32 4 lliH 4J Hil14 Presser bar components 34 5 t 7Hil14 Hook of driving shaft components 36 6 t47HlH4 Feed mechanism components 38 7 ifEJl lf7Hil14 Lubrication components 4l 8 illl 5Hil14 Oil reservoir components 43 9 i1 5Hil14 Thread stand components 45 10 pft14 Accessories 47 25 From t...

Page 28: ...l t 1 MACHINE FRAME MISCELLANEOUS COVER COMPOh NTS 22 19 u I 26 26 From the library of Superior Sewing Machine Supply LLC ...

Page 29: ...ing 1 16 Z 91 116013 05 Oil window 1 17 Z 91 116018 75 004 til Rubber plug 1 18 Z 91 116020 95 1fl tt f i Jl Earthing indication plat 1 19 Z 91 116022 75 004 IXll Rubber plug 1 20 Z 91 118252 95 fli lj M Model plate 1 20 Z 91 118292 95 ij J jl fodel plate I 5 21 Z 91 116021 35 l IP T Rivet 1 22 Z 91 118096 75 002 Jfi Pulley cover 1 23 Z 91 133451 15 H Screw 3 24 Z 12 306003 15 rn1J Washer 3 25 Z 9...

Page 30: ...Z 91 16833 15 j111 fi fk illl Shaft 1 49 Z 91 171015 75 004 ote 0 ring 1 50 Z 9 116836 91 1 ilJJ flig_ ftj Bobbin winder shaft comple 1 51 Z 2 602002 15 13 Thrust collar 1 52 Z 91 116835 05 ml l asher 1 53 Z 9 116832 05 X Bobbin ring 1 54 Z 94 159091 75 004 MZMl Rubber ring 1 55 Z 91 101125 15 E U Screw 1 56 Z 91 145366 15 U Screw 1 57 Z 91 ll683 15 tit JEffi tk Bobbin winder regulator 1 58 Z 91 1...

Page 31: ...15 I 29 I From the library of Superior Sewing Machine Supply LLC ...

Page 32: ... 1 tJ Screw 1 10 Z 71 41 000011 l m Motor 1 11 Z 91 118136 15 f ijj Washer 4 12 Z 12 301002 15 Wil Washer 4 13 Z 91 118157 15 H Screw 4 14 Z 91 118258 75 002 Lli Head thee1 1 15 Z 91 117486 15 U Screw 2 16 Z 15 301008 05 Offj G ring 1 17 Z 91 118016 05 X Coupling 1 18 Z 91 171127 15 1 IT Screw 3 19 Z 91 118017 05 llill OWJ Washer I 20 Z 14 002045 05 b fo Bearing 1 21 Z 91 118015 05 ill Coupling 1 ...

Page 33: ... 91 116071 75 004 OM O ring 1 35 Z 91 116777 15 t H Screw 2 36 Z 91 118181 05 _t ftb Main shaft 1 37 Z 91 116064 05 4S Roller felt 1 38 Z 91 116066 75 004 t HflliM lii lftll f lj Sleeve of adjusting pin I 39 Z 91 116067 75 004 O f ftB O ring 1 40 Z 91 1 16065 05 tll WliW ItiJWTH Adjusting pin 2 31 From the library of Superior Sewing Machine Supply LLC ...

Page 34: ...3 tfff tf 1 NEEDLE BAR THREAD TENSION COMPONENTS 30 I 29 ii I 26 14 32 From the library of Superior Sewing Machine Supply LLC ...

Page 35: ...edle tftDPX5 18 1 5 12 Z 91 118041 15 t f mf fJ Tension release supporting pin 1 13 Z 9 1 6100 15 5l lm Spring 1 14 7 91 116111 15 f kAAH Thread release pin 1 15 Z 9J 1 9662 91 Nut I 16 Z 91 116104 35 flj lJ j f Z Tension disc wtripper 1 17 Z 91 116105 15 ip ff Spring 1 17 Z 91 119323 15 W Spring 1 18 Z 91 116106 35 f tX f Tension disc holder 1 9 Z 91 116107 05 k lR Eension d i sc 2 20 Z 91 116102...

Page 36: ...4 ffWWJttK1 PRESSER FOOT COMPONENTS 9 34 I l I jjJ 7 I 10 I 9 From the library of Superior Sewing Machine Supply LLC ...

Page 37: ...1 116129 15 Snap ring 1 13 Z 91 116124 15 lE HtiJ fl j f Lifting lever 1 14 Z 91 116131 15 Link shaft 2 15 Z 91 119664 75 002 ltJ Screw 1 16 Z 91 119665 75 002 t fiF Nut 1 17 Z 91 116512 05 V llli i J tf Presser guide bar 1 18 Z 91 116499 15 Spring 1 18 Z 91 119325 15 511 Spring 1 5 19 Z 91 118046 15 iliff Presser guide bar bracket 1 20 Z 9 ll6114 35 iM il V J Presser bar thread guide 1 21 Z 91 11...

Page 38: ...5 t 7f li1 HOOK OF DRIVING SHAFT COMPONENTS iO 36 From the library of Superior Sewing Machine Supply LLC ...

Page 39: ...ring support I 10 Z 91 116044 05 Bearing support 1 ll Z 91 116158 15 1 1 H Screw 1 12 Z 9H 16157 15 H Screw 2 I3 Z 9HI6156 05 t il Snap ring 1 I4 Z 91 116I50 35 iltif tE tl f J Positioning finger I I5 Z 91 116151 15 lJ Screw I I6 Z 9I 119621 91 t l Bearing support I l7 Z 91 6153 I5 H Screw I IS Z 91 119622 71 004 ill J Oil seal I 19 Z 9 116I67 05 Oil wick I 20 Z 91 116166 05 H Screw I 21 Z 99 0I20...

Page 40: ...2 6 47J tK t FEED MECHANISM COMPONENTS 12 37 4 11 13 9 21 22 24 23 I I I 26 38 l l 14 _ _15 58 57 j 56 55 From the library of Superior Sewing Machine Supply LLC ...

Page 41: ...6186 15 tJ Screw I 16 Z 9HI6211 25 t t H Screw I 17 Z 91 116213 75 004 0 0 ring I 18 Z 91 119670 75 002 ill fi llftDftffi Feed dial I 9 Z 9H 16225 25 if j Pin I 20 Z 9HI6224 5 Jfl j Spring I 21 Z 91 118070 15 i t ltt Screw I 22 Z 9I II937H5 f m Spring I 23 Z 9H33235 5 t T Screw I 24 Z 9HI8077 9 ffiJ i2if lrtllM mftf Reverse feed arm AS I 25 Z 9 116223 15 S W Spring I 25 Z 91 119692 15 Spring I 5 2...

Page 42: ...1 16061 05 tlf1tl Snap ring 2 49 Z 91 116177 05 J f4 f b Feed rocker shaft I 50 Z 91 116180 15 H Screw 1 51 Z 91 116171 05 ftf j Jif F Connecting rod I 52 Z 91 116119 15 i J Screw I 53 Z 91 116178 05 fu3fJ JIIi li Lifting rocker I 5 1 Z 91 116540 15 N ut 1 55 Z 91 116179 15 4 T Screw I 56 Z 91 116186 15 W H Screw I 57 Z 91 116187 15 fJ j Pin I 58 Z 91 116190 05 J ls Uifllm Feed rocker I 59 Z 91 11...

Page 43: ...MPONENTS 7 nt t 1 OIL LUBRICATION CO 41 From the library of Superior Sewing Machine Supply LLC ...

Page 44: ...1 116233 15 Ei t rr Screw 1 14 Z 9 116237 15 lfttll lliil ift ll lil Spring 4 15 Z 9 116236 95 Jiff ltjl ijii ifa P9l U Oil adjusting screw 1 16 Z 91 116241 91 illi llili f Oil pump ASM 1 17 Z 91 116242 15 all Oil pump lnstalling base 1 18 Z 91 116252 45 illi lli ll T Screw 3 19 Z 91 116210 75 005 illl ft Oil pump I 20 Z 91 16246 05 ni Uf t Oil pump impeller 1 21 Z 91 116247 25 rtl ffi U Screw 3 2...

Page 45: ...8 na t 1 OIL RESERVOIR COMPONENTS 3 E 1 25 43 1 I I I I I I I I I I I I I I I I I I I I I I I I 12 1 ______________ _j From the library of Superior Sewing Machine Supply LLC ...

Page 46: ... Z 91 116267 45 lii f Fffll 3l n Screw 1 13 Z 91 116268 45 il f ii Jjjlj f l i IJll Nut 2 14 Z 91 116267 45 Jil f j il iiill f l i IJll IT Screw 2 15 Z 91 116274 45 Jii J ii Jjjlj J Screw 1 16 Z 91 116276 45 K l ffi H Il Knee pressing shaft 1 17 Z 91 116278 91 tit IA ff fHtt Knee pressing plate ASM 1 18 Z 91 116279 75 004 t W t m Knee pressing plate cover 1 19 Z 91 116282 45 ti tf Knee pressing pl...

Page 47: ...9 i1 5HIHtf THREAD STAND COMPONENTS 0_ 4 9 _ _ 6 l rffi lY f 13 45 l 6 From the library of Superior Sewing Machine Supply LLC ...

Page 48: ... Z 91 116315 75 004 if Thread guide bushing 2 9 Z 91 116320 75 001 tJit Column pipe connector 1 10 Z 91 116325 75 001 n n g Column pipe lower 1 11 Z 91 116326 75 004 AA Tllt 11Hi Washer 1 12 Z 91 116324 25 tlt Tll HIH il Washer 1 13 Z 12 003006 25 tlt TI i il i 1 Nut 1 14 Z 91 116331 35 i t H Spool pin 2 15 Z 91 116330 75 001 tM lli Spool cushion 2 16 Z 91 116329 75 004 tlt ltiXill Spool mat 2 17 ...

Page 49: ...9 10 ll Htf ACCESSORIES 5 6 7 47 From the library of Superior Sewing Machine Supply LLC ...

Page 50: ... 35 t1 fl Needles 1 bag DBX 1 14 11 4 Z 99 016001 35 t1 fj Needles 1 bagod DPX5 18 11 5 5 Z 91 119396 91 7 Screw driver L I 6 Z 91 116351 91 gn f Screw driver M 1 7 Z 91 116352 91 t7J Screw driver S 1 8 Z 91 116149 25 1 0 Bobbin 3 9 Z 91 116370 05 1 Head cover 1 10 Z 91 116650 75 005 t1 J ttt Head pole 1 11 Z 91 116348 91 1dl Oil bottle with oil 1 12 Z 91 116262 05 tJ m Oil reservoir magnet 1 48 F...

Page 51: ...l ililinft l fHJl iBR 51 ZOJE SEWING MACHINE CO L TO l tl ltl ilf I3ifl kj t jjf g AOD DAMAIYU ZONE YUHUAN ZHE IIANG 317604 CHINA e fi iillt W i TEL S00 857 6715 From the library of Superior Sewing Machine Supply LLC ...

Page 52: ...ning time is 5seconds and stop time is 5 seconds 3 2 2 The 4 bits Switch Setting The 4bils switch setting the motor output shaft with the highest speed fig 14 r _ Setting rule as follows bit4 represents the highest bit bit1 represents the lowest bit Each part represents ON is shown 1 represents OFF is shown O This four parts represent 4 bits binary digit from 0000 1111 can set 16 kind speed from t...

Page 53: ...and bit 2 to set model a t Picture shown is 00 bit1 and bit2 are represent OFF set the model is over lock sewing motor I b ly Picture shown is 01 blt1 represents ON and bit 2 represents OFF set the model is interlock sewing motor c 1 Picture shown is 10 bit1 represents OFF and bit 2 represents continuous blinking of red light in short intervals represents the code of the fault if the green light a...

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ZOJE ZJ9600, Operation Manual

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