ZOJE ZJ600 Parts Book Download | Manualshive

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From the library of: Superior Sewing Machine & Supply LLC

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Summary of Contents for ZJ600

Page 1: ...TABLE BLIND STITCH MACHINE 1 mt PARTS BOOK 1i ffl tji PJ I PARTS BOOK llJ1 1 llJ Jl ttmiliilll211 1 HIH H5J ZOJE SEWING MACHINE CO LTD From the library of Superior Sewing Machine Supply LLC ...

Page 2: ...lii1Jill 7 4 lllmiil llt l 7 1 Eiiltil lltrlil llltlB 7 2 Jlttill l l 7 3 il llllttoci t a 4 IllHillli f lnt a 5 ll J i 9 6 ilii il l h jllljj ill 9 7 l iittil li 10 8 j J 43f Jlt lJ i 10 5 IJ Hil Jil l i 11 1 ilH Oll il liJlll i 11 2 lflt j ff agira 1 12 3 hii l h tJiJlll i 12 4 Illtt lHl fii liiJlll i 13 1 W J ti ii 13 2 li ifJ tf i li 13 3 1Jltt li llHRf i li 14 From the library of Superior Sew...

Page 3: ...l fl JI i il 20 7 ffilll Jffi IJfl JiJll1 i 20 8 m IJ fl JiJll1 i 21 6 f 1 22 7 jJ jUifi F 22 8 l l ilJIIIi F 22 9 r llJiH 23 10 l i FfPI 23 1 f JL flliiilffl ffi14 24 2 Eilill i F 26 3 i Sif l f W tlllll f F 28 4 lll Zllli e 30 5 itl l J F 32 6 l if I 1 WIIlffill Jl i F 34 7 lllif l l J il J hltitl f F 36 8 lll1mEEillll II illlm 39 9 ll ii l ii J l j f 40 10 ltl l f F 42 From the library of Super...

Page 4: ...on and sewing speed of main shaft 7 2 Needle selection 8 3 Specifications 8 4 Needle replacemet 8 5 Threading 9 6 Feeding and pulling out of sewn materials g 7 Skip stitch device 10 8 Regulating feed dogs height 10 5 Adjustment of the Machine 11 1 Regulation of stitch length 11 2 Adjustmen of blindstitch sewing penetration 12 3 Regulation of the pressure of material retainer 12 4 Position regulati...

Page 5: ... disc 20 7 Regulating presser pressure 2 1 8 Regutating thread tension 21 6 Mode of Sale 22 7 Machine Head Accessories 22 B Machine Frame Accessories 22 9 Warranty Period 23 10 Parts Book 23 1 Machine casing and lubrication components 24 2 Main shaft components 26 3 Feed dog and needle shan componentg 28 4 Thread hook components ao 5 Needleplale components 32 6 Ridge fanning disc and lifting press...

Page 6: ...nglomerate is now dedicated to customers This Model is widely applied to blindstitching of either Chinese style or Western style clothes such as garments skirts Up to now fewer literature covering maintenance operation and principles has been available on domestic market To help customers have a good mastery of the essence of operation and adjustment of it an OPERATION MANUAL is specially written ...

Page 7: ...JI I fl tL r t JJ ilt lif Jlti l iJtltil ll 1illllttR f lf l i 11 i Etle 10 ilt z ZJ600 blindstitch sewing machine is ideal for blindstitching medium weight materials such as trouser leg seam lower hem of garment and the fronl of West ern style clothes etc The model has fullowing features Advanced construction unique design excellent perfor mance smoother running precision fit longer lifetime aest...

Page 8: ... 8 il J t 1 1 2 1 7il jf GLXI NM75 00 LWX6T 3 4l 14 5 7 Stex t D iG 14 8 7 4tex 1 11 270W SlOX 360X245 X jt X 24 5 Jf 2500s p m 2000s p m 3 Bmm 1 1 2 1 7mm NM75 100 of Modle GLX ICLWX6T3 4 14 S 7 Stex cotton thread or 14 8 7 4tex polyester cotton thread 270W SlOX 360X 245 LXBXH 24 SKg 3 Machine Installation and Operation Preparation 1 Machine installation o tilJl B Jl H M ti JI T m ti AL B J m ull...

Page 9: ...e left and right and then link up treadle with treadle shaft beam by treadle shaft and treadle shaft base Mount the motor onto the table Put the table onto machine frame partition the table at the centre with four table wash ers and fix the table and machine frame with washers and wood screws U nnect upper and lower pull rod with motor and treadle lever put on pull rod joint Af ter regulating posi...

Page 10: ...r rightwards so as to fix the motor under the sewing table after making the motor pulley in alignment with handwheel Regulate the motor s heig ht in order to make the belt in an appropriate state of tightness First fix the motor switch at the bottom right place of the front end of sewing table for the convenience of operation and then turn on the power t 51 0 I ffl ill_ J _ s s K L I 2 Fig 2 m3 Fi...

Page 11: ...rt work plate shaft C into he right hole of lhe bracket after regulating the height of the wore plate E tighten screw IN Be flexible to open oc dose work plate cbpable of auto lock control of it 2 Operation preparaUon 1 ll litll ff mm m m ffl fijlflll Mm M ll lit 0 Cleaning Before operating new machine head or those which haven t been used for a long time anti rust grease on each part of machine h...

Page 12: ...or one or two minutes and then clean the greasy dirt on each part of it finally start sewing operation 4 Operating the Machine lilf l loJ ID iiii f IIL m M IJLJI M ff flii Lfl Wlll m m li SJ 1 1soo fti CF ii t 1 21 Jl mill ii AJJ t O tlll f IJL lll lfl E ii l i 1 Rotating direction and sewing speed of main shaft Rotating direction of handwheel shall be dockwise observed from the right side to the ...

Page 13: ... Mfflium weight material 00 14 SteX 1 1 8tex Heavy weight material 4 il ttWl O IJi IHtll SJ iJIJ mitmttl l i itiliHI ilf01 tlJi r 1 11 lll liun ll VHJz r 1 For 7f ott tr B l TISmft lli AIJTIJ WC l I EJE 1 iilifii ft I ttli i 0lEfii ill E lUi jlj i1 I J lltr B lUfFoltll I iJIJ IB l l mttIt iJIJ J Jt1 IU Htj1J ill St l Xi I E l tti ll lll I i J1 iJIJ JitrFo II If1 1it U mtt illl iHoo1f ltl ll Foi i ...

Page 14: ...IJ ll lfl 6 f m m m s oc l 7 t r r lll6 Fig 6 0 15 Fig 5 IE 6 Fig 6 5 Threading Turn handwheel until the needle reacher the left limit and thread in a sequence as shown in Fig 6 6 Illl l 9IliA_ lilt1fl l fwll lltJ lIflil fi111 am A 00 i l fi EI I B mmu cnlfol r litn iiJ ifnu il tj Jftl E Filii il Jfl fl li 1 1 61 l HUI Ill h IEIIII E I jil l 11 J lr IHtl IIElf li W Ii 5t f l m J tcl U lsiflt IE l ...

Page 15: ...h device The handle for adjusting intenal is fixed at the bottom right side of machine head base Fig 8a When 11kip stitch is required blindstitch interval ratio 2 turn the handle forward to wards the operator so as to get a regular skip stitch The said procedure is geD erally suitable for light weight material Fig 8b When skip stitch is not required blindstitch interval ratio 1 l D reverse the han...

Page 16: ...rm base by left hand while turnirtg handwheel by right hand Click can be heard when the lower end of the controller plug is inserted into a recess of the eccentric sleeve The falling of the plug can be felt by left hand Keep depressing the botton and turning the handwheel by right hand untii the indicated number on the left is in line with the graduation on right of the front oblique plane of the ...

Page 17: ... chang ing of thickness for sewn materials Before operation a trial sewing runing of several stitches shall be made Regulate penetration accordingly with the degree of exposure for Stitching to make it in an ideal state Turn the knob clockwise to lower ridge forming disc for a decrease of penetra tion1 turn the knob counter clockwise to raise ridge forny ing disc for an increase of penetration Gra...

Page 18: ...lll11 l HI illUT A litrJ1ifHiJit D 00 3bl ffl n lt1ill Ji L W ltIJJ IllFoVl fll tftJfll i i il ill llll n1 1 lll l The front and the rear of position The front and rear positions oC needle B shall pass the eentre of left needle guide grooVe C Fig I3a If the needle is deviated from the centre loosen lock screw A move needle clamp D Fig l3b backward and forward in a frame of reference to the needle ...

Page 19: ...eedle and thread etc The following is the procedure of regulation Loosen two bracket set screws H and turn two bracket regulating screws I to make nee die plate movable When the relative location of the needle and needle plate is in accordance with the requirement tighten bracket set screws of needle plate in place Fig 15 c K l r H H I I m14 Fig 14 m15 Fig l5 m16 Fig 16 rillft 1 n11 oo F f littt 1...

Page 20: ...edle plate Fig 17 At this moment the needle point is right put out of the limit point E of the right needle guide groove Fig 17 If the positioning of location is incorrect the limit of the nee die throw shall be regulated The regulating procedure is as follows Remove the upper arm cover loosen lock screw G with screwdriver through the hole H on the top of the upper arm Turn the eccentric ball shaf...

Page 21: ...of location for pronged thread hook When the pronged threaC hook intersects the central line of the needle the centre of pronged thread hook is deviated from the left side of the needle eye in 2mm distance Fig 20 Regulating procedure Loosen set bolt E move the eccentric supporting sleeve D Tightward and leftward and tighten the set bolt E Fig 21 Turn handwheel to make the pronged thread hook F mov...

Page 22: ...dle Fig 20 on condition that prong shall not come into contact with the needle The interval between the prong and the needle sball be less tban 0 05mm Regulating procedure 1 Loosen set screw E Fig 21 and turn the eccentric supporting sleeve D so tbat when the thread hook is at the right end may comply with the above said require ments When the thread hook locates at the left end Fig 23 after compl...

Page 23: ...d V groove on the main shaft Fig 19 The front and back position of thread hook Fig 24 Loosen regulating nut F and two screws H at the back of thread hook bar I turn the threak hook bar one circle so that the thread hook brings about displacement forward and back When the position adjusted dol not comply with the r qui ement after completing regula tion loosen the thread book set screw K and move s...

Page 24: ...t screw C and turn pointed_ screw B to secure that the ridge forming disc regulating lever A swings nimbly anJ IS kept from having axial play and tighten set screw c After loosening lock screw E of collar 0 and lock screw G of crank f move the ridge forming disc leftward or rightward to set the ridge forming disc in a position required Fig 25 tighten lock screw E and G Make sure that the ridge for...

Page 25: ...e forming disc is in Smm distance from the centre of the needle Fig 28 tighten crank lock screw G Be sure to keep the ri forming disc from having an 1 axial play and make it swing nimbly 3 J1rIll fi juJl fi llrIll L ll1 g II l Itt f fllli H leJll llft ii7 fll J It J Jl le I1 1 I Ht l i OIIt 1Jl I I IJ IJJOJ t ieiilii l li f lit f 1 tllt V JBSla g 1Jl xtiiEJllt El lltt I N 1 1 29 3 Disassembling an...

Page 26: ...t1 1 jiJ fl JI4 5 l f iffl I Jll lli Ill if Lfi Jlh li il iiH J k liE1J1it 1 J t llf1Jli lc llllli lfll Illl tftti HHUI ll L ifi lllf Jlfi k ll l tfttl 1J I l llWL l f J tl fJQ III 6 ll ttlHiii St 8 Regulating thread tension Tension of thread impaires sewing quality Tension higher than normal is tG result in materi al puckering and thread breakingJ tension lower than normal is to result in skippin...

Page 27: ...s of head frame and other accessories 7 Machine Head Accessories CD kJfll l re Large screwdriver pc t ff l Jf Small scr wdriver 1 pc ilfl Slf I R Oi can pc t1L ft l Needle 1 packet fa X R hread hoo 1 pc ft I f Parts box I pc 8 Machine Frame Accessories CD Mft Egi jtJL l Clutch motor with pulley 1 pc 1 f Spool rest 1 set 22 From the library of Superior Sewing Machine Supply LLC ...

Page 28: ... machine is purchased In no case will the warranty period extend beyond 12 months from the date of purchase During warranty period tbe product may be sent by the customer to the nearest service centre for repair free of charge Warranty service will not be performed on Products that malfunction because the customer has failed to observe good operating proce dures lO f fff lO Parts Book 23 From the ...

Page 29: ...ate screwooo oo ooooOOoo oooOooo 2 Ji Bf i _i tfi Rear cover plate of base frame 1 tlf JiiJ Upper arm rear cover screw llr ui Cover plate irifi if Red copper tube 2 Ef S fl Cover plate screW 4 Lift Upper arm rubber plug I Ji 1i Base frame 1 i1tfft if Oil hole cover tJ ScreW l Ftl t Lower arm cover I Ff f n Jifl Lower arm cover screw _m Shockproof rubber pad lf tllffi m Shockproof pad of base pan 1...

Page 30: ...2 13 y 12 I 15 16 r 7 75 9 II 25 _ 9 20 21 22 23 From the library of Superior Sewing Machine Supply LLC ...

Page 31: ... 1 1111 Main shaft tili L tlfl g Ec entric busbing 1 i jj tf Set screw I tJ Set sCreW i J ff Connecting rod E2tf M Connecting rod pin 1 ilia L fj g Ec entric sleeve I fltM Siide pin l l fib k t fff Main shaft large gear sleeve Etll kt i 2 lain shaft large gear I 1 t kt ifRfW fT Main shaft large gear rivet 3 l li IJJ l l 2 Main sbaft pinion gear lli tl Set screW 2 fll f fA t i Idler pinion gear I f...

Page 32: ... 4 2 vr 3 I a 7 I 8 9 _ a 13 27 From the library of Superior Sewing Machine Supply LLC ...

Page 33: ...tJ Needle carrier screw I ttl Needle 1 ili C i Eccentric hail shaft pin I E ff t ii Upper cover of connecting rod l itff Connecting rod l it FFift Lower cover of connecting rod l t Ball eccentric sleeve G 1 fil t_ if Feed eccentric sliding sleeve 1 if K l l ili l g stitch length regulating eccentric sleeve l tJ ScreW 2 t JiJ Screw 2 Pri fflftVJi li tr Hexagon socket screw with cone point l Illf li...

Page 34: ...4 28 29 From the library of Superior Sewing Machine Supply LLC ...

Page 35: ...t J Jlfl Crank cheese head screw 2 iffi fj Jl B f Driving shaft nut 1 f t JltJ oo Cheese head l Crew 2 lf li t3f f f Universal joint front l Ji fi Screw 2 lffiir fi tff Universal joint pin Jl fJooooooOooooooooooO ScreW ffl XIIBm Thread hook crank_ iW i r Jtir Swing ar n front J Wlf 5 Swing arm rear BaH element I i 4 Jtff Thread hook lever J ffjJBJ Thread hook lever nut 11 ttCfJ sWing arm screw 2 n...

Page 36: ...9 1 14 31 From the library of Superior Sewing Machine Supply LLC ...

Page 37: ...1 ffi Qir Material retainer screw 1 w Frame shaft 1 tf Bracket l flia fi Chromium plating screw l ffif ttiJt Material retainer extension spring i l i fr Adjusting screW 1 fll Pin l Supporting frame t fia fl Cf romium plating screw 1 U fPj BJ Adjusting nut 1 Jftt Extension spring pillat I ffl Retaining block 1 ffl ifUkilfff Retaining block screw 1 f r 4ffi 90 Ridge forming dillc 90 I ffl f4m 120 Ri...

Page 38: ...23 f 24 I 25 26 20 I 21 32 From the library of Superior Sewing Machine Supply LLC ...

Page 39: ...rew 1 moo Washer I fftfi l i tf Adjusting rod r l lJi U Pointed screw JE fr Set screw tj Jji oooo Small point flfi fl Set 11crew with dog point l Sping lll jll iHt i IT Smw 1 JIIl Jt il B f Adjusting nut 11jii I Cfl Pin 1 7 JfJ Ht Hexagon nut 1 BiW Lifting presser shaft 1 1k i Bushing I fr Set screw z Ill Retainer ring 2 iT Set screw 1 HiB J ffi li Presser plate eft 1 81 tff C ti Presser plate rig...

Page 40: ...t 5 4 35 IJ 18 _ 12 t il x4 d 22 o 3 11 From the library of Superior Sewing Machine Supply LLC ...

Page 41: ...J ooo oooo oo Set screwooooooooOOoOooooooooOOooooo ooo0 0 ooo2 Ul L Eccentric sleeve 1 tzf jAoo Pin l tj ffl lj Retainer ring right j E ff Set sc ew 2 Wl C b Eccentric shaft I J jp IJ Supporting ring 1 JE Uf JA Positioning pin l liL ff Countersunk head screw 2 M Handle f Base of handle jg tJ Set crew 2 Rlill Limit screw 2 ffi jf Jt Indicator plate 1 ifi g Supporting sleeve I tl W Jf Small spring 1...

Page 42: ...1 111lliUI l az 33 From the library of Superior Sewing Machine Supply LLC ...

Page 43: ... 2 1 JJJBiti ffltm cirdip for shaft 1 tll tR Stop dog 1 i J II tl Cheese head screw z t i l 111 Gear shaft 1 iti tt Secter gear 1 llr ilt Bearing bracket 1 Screw 2 8 1 Cam l J IYiM J 1 Set screw with cup poiilt 2 8 ifdf Extension spring of cam 1 8 riUi11 Extension spring pin of cam 1 i it tf Thin connecting rod 1 1ift II Short hinge screw 1 m Roller 1 tR TJtl Roller screW 0 0000 1 3 Nut J i1f Conn...

Page 44: ...i j jj 8 19 From the library of Superior Sewing Machine Supply LLC ...

Page 45: ...on spring 2 7 R57 f H fi Thread tension releasing disc I 8 GR013 f tij_ Thread tension disc 1 9 GX 2 p 1 E J L m osltiORing p1n 10 GS3 2 Jf t fr Thread tension screw stud l 11 LI iij Nut I 12 GZl 2 ili ff pushing bar I 13 GW 2 Thread tension releasing spring 14 GR2 2 31t ftft Thread tension sleeve 15 GS48 mf tJ set screw 16 G02 2 f C fit C ff Eccentric sleeve 1 17 SIB JJ Set screw 2 40 From the li...

Page 46: ... 41 From the library of Superior Sewing Machine Supply LLC ...

Page 47: ...plate l til Positioning pin I ff Screw l tf 4Jtr Work plate shaft 1 tiRf ljffT Shoulder screw I ffliiJ Retainer ring 1 P fi JJ mtJ Retainer ring screw 2 i lfl Screw 2 t li Bracket 1 t fl Bracket screw 2 JJ iti1 Pin i Sfll jfJtoo oo oo Spring Jeaf long f R Jt Spring leaHshort l f T Screw I tii W ff Knee lifter control lever 1 JJI3 4 Knee lifter press plate 1 fT Screw B fim Knee lifter press pad 42 ...

Page 48: ... rl _ l 17 43 From the library of Superior Sewing Machine Supply LLC ...

Page 49: ...From the library of Superior Sewing Machine Supply LLC ...

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