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© Copyright 2020 Zoeller

®

 Co. All rights reserved.

SECTION: Z4.30.150

ZM2209

0320

Supersedes

1117

NOTICE TO INSTALLER:  Instructions must remain with installation.

 

Congratulations on the purchase of the Zoeller X71 Series sub-

mersible grinder pump. 

This pump has been constructed in compliance 

with CSA testing. These requirements enable the unit to be listed as an 

explosion proof pump rated for use in Class I, Division 1, Group C & D loca-

tions.

 

Zoeller grinder pumps are designed for grinding and pumping 

sanitary sewage from submersible lift stations.  The pump is intended 

to grind and pump reasonable quantities of disposable diapers, sanitary 

napkins, paper towels, rubber materials, plastics, cigarette butts and 

other items normally found in sanitary sewage applications. For over 

sixty years since 1939 the name Zoeller has represented the standard 

for submersible dewatering and sewage pumps. The same high quality 

workmanship and easy maintenance design has been incorporated into 

this line of heavy-duty submersible grinder pumps. This Zoeller pump 

will provide years of trouble-free service when installed according to 

the manufacturers’ recommendations.

 

This manual incorporates the installation, operation, maintenance, 

and service instructions into one document to aid in the ownership of a 

Zoeller submersible wastewater product. Please read and review this 

manual before installing the product. Follow the steps and procedures 

listed on ZM1074 for a proper start-up and warranty protection. Many 

items contained within, when followed correctly, will not only ensure a 

long and problem-free life for the pump, but also save time and money 

during installation. Should further assistance be necessary please call 

our Technical Service Department at 1-800-928-PUMP (7867).

REFER TO WARRANTY ON PAGE 2.

OWNER’S MANUAL

X71 HAZARDOUS LOCATION SERIES 

CLASS I, DIVISION 1, GROUPS C & D

CLASS I, ZONE 1, GROUPS IIA & IIB

Table of Contents

Safety Instructions .......................................................................... 1
Limited Warranty ............................................................................. 2
Preinstallation Information ............................................................. 3
Electrical Data .................................................................................. 3
Typical Sewage Installation  ........................................................... 4
Pump Wiring Instructions ............................................................ 5-6
Operation .......................................................................................... 7
Maintenance ..................................................................................... 7
Service Checklist ............................................................................. 8

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 
P R O P E R T Y   D A M A G E ,   R E A D   A N D   F O L L O W   A L L   S A F E T Y  
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND 
OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

This is a 

SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.

Warns of hazards that 

WILL

 cause serious personal    

injury, death or major property damage.

Warns of hazards that 

CAN

 cause serious personal 

injury, death or major property damage.

Warns of hazards that 

CAN

 cause personal injury or 

property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE 
VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO 
PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

Owner’s Information

Model Number: _______________ Date Code:  _______________
Serial Number:  Pump 1_____________  Pump 2_____________ 

 Simplex 

  Panel P/N ______________________________

 Duplex 

  Rail System P/N ________________________

Job Name: ___________________________________________
Distributor: __________________________________________
Sales Order Number: ____________________________________
Contractor: _______________________________________
Date of Installation: ___________________________________
System Readings During Operation: Voltage _____ Amps _____ 

Rev. 02/04

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • 

FAX

 (502) 774-3624

Visit our website:

zoellerengineered.com

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

Register your 

Zoeller Engineered Product 

on our website:

http://reg.zoellerengprod.com/

Certified to CSA Standard

C22.2 No. 145

Tested to FM Standard 3600 & 3615

Summary of Contents for X71 Series

Page 1: ...1 Limited Warranty 2 Preinstallation Information 3 Electrical Data 3 Typical Sewage Installation 4 Pump Wiring Instructions 5 6 Operation 7 Maintenance 7 Service Checklist 8 Safety Instructions TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY DAMAGE READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION ...

Page 2: ...ment parts For additional information pertaining to our warranty or if service cannot be obtained locally contact Zoeller Engineered Products 3649 Cane Run Road Louisville Kentucky 40211 1961 Attn Customer Service ZOELLER ENGINEERED PRODUCTS EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OR EXPRESSED OR IMPLIED WARRANTY AND ANY IMPLIED WARRANTY OF FITNESS F...

Page 3: ...in in detail the requirements for the installation and wiring of electrical equipment in hazardous locations 1 Not for use in acidic atmospheres 2 Do not lift carry or hang pump by the electrical cables Damage to the electrical cables can cause shock burns or death 3 Make sure there is a properly grounded connection available All pumps are furnished with provisions for proper grounding to help pro...

Page 4: ...ble electrical and plumbing codes including but not limitedto NationalElectricalCode local regional and or state plumbing codes etc ZEPA0560 1 Electrical wiring and protection must be in accordance with the National Electrical Code per NEC articles 500 through 503 for installation in Class I Division 1 Group C D Class I Zone 1 Groups IIA IIB locations and any other applicable state and local elect...

Page 5: ...rcuit in the seal cavity where 2 seal leak probes are housed An indicator light will activate whenever water is present in the cavity Whenever the seal leak light is activated indicating that the lower seal has failed the pump should be removed and serviced in order to avoid damage to the motor 3 The green wire shall be connected to a ground lug in the panel CONTROL PANELS These pumps require a co...

Page 6: ...a control panel with level control is required Follow the instructions provided with the panel to wire the system Before installing a pump check the pump rotation to insure that wiring has been connected properly to power source and that the green lead of power cord See wiring diagram is connected to a valid ground Momentarily energize the pump observing the directions of kick back due to starting...

Page 7: ...sired location of each float function Valves Dischargevalvesshouldbeplacedinthefullyopenposition Systems shouldnotbeoperatedforextendedperiodsoftimewiththedischarge valves partially closed due to damaging the valve SHUTDOWN PROCEDURES If a system is shutdown for more than six months the following is recommended Pumps If pit is to remain dry then the pump can remain in the pit With the pumpinthepit...

Page 8: ...in head and or capacity after a period or use Increase Pipe Friction Clogged line or check valve Abrasive material chemical deteriorated impeller and pump housing If the above check list does not uncover the problem consult the factory Do not attempt to service or otherwise disassemble pump Service Checklist Trouble Shooting Steps Check Voltage At If No Voltage If Voltage No 1 Line terminals in pu...

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