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© Copyright 2015 Zoeller

®

 Co. All rights reserved.

FM2211

Rev. A 

0115

Supersedes

1014

This manual incorporates the installation, operation, maintenance, and 

service instructions into one document to aid in the ownership of a 

Zoeller

®

 submersible solids handling product. Please read and review this 

manual before installing the product. Follow the steps and procedures 

listed on FM0990 for a proper start-up and warranty protection. Many 

items contained within, when followed correctly, will not only ensure a 

long and problem-free life for the pump, but also save time and money 

during installation. Should further assistance be necessary please call 

our Product Support Department at 1-800-928-PUMP (7867).

Safety Instructions

CAUTION

Owner’s Information

REFER TO WARRANTY ON PAGE 2.

OWNER’S MANUAL

X600 HAZARDOUS ENVIRONMENT SERIES CLASS 

I

, DIVISION 1, 

GROUP C & D SUBMERSIBLE SOLIDS HANDLING PUMPS

 

Congratulations on the purchase of the Zoeller

®

 X600 Series 

submersible pump. 

This pump has been constructed in compliance 

with FM and CSA testing. These requirements enable the unit to be 

listed as an explosion proof pump rated for use in Class 

I

, Division 

1, Group C & D environments.

 Since 1939 the name Zoeller has rep-

resented the standard for submersible dewatering and sewage pumps. 

The same high quality workmanship and easy maintenance design has 

been incorporated into this line of heavy-duty solids-handling submers-

ible sewage pumps. This Zoeller

®

 pump will provide years of trouble-free 

service when installed according to the manufacturers’ recommendations.

Model Number:

 _______________

 Date Code:

  _______________

Serial Number:  Pump 1_____________  Pump 2_____________ 

 Simplex 

  Panel P/N ______________________________

 Duplex 

  Rail System P/N ________________________

Job Name: ____________________________________________
Distributor:

 ____________________________________________

Sales Order Number:

 ____________________________________

Contractor:

 ____________________________________________

Date of Installation:

 _____________________________________

System Readings During Operation:  Voltage

 ____

 Amps 

_____

 

Table of Contents

Safety Instructions .......................................................................1
Limited Warranty ..........................................................................2
Performance Data .........................................................................2
Preinstallation Information ..........................................................3
Electrical Data ...............................................................................3
Typical Dewatering Installation ...................................................4
Typical Sewage Installation  ........................................................4
Pump Wiring Instructions .........................................................5-6
Operation .......................................................................................7
Maintenance ..................................................................................7
Service Checklist ..........................................................................8

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-

JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY  

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION 

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH 

THE PUMP.

This is a 

SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.

Warns of hazards that 

WILL

 cause serious personal    

injury, death or major property damage.

Warns of hazards that 

CAN 

cause serious personal 

injury, death or major property damage.

Warns of hazards that 

CAN 

cause personal injury 

or property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE 

VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

R

Certified to CSA Standard

C22.2 No. 145

Standard 3600 & 3615

Rev. 01/07

NOTICE TO INSTALLER:  Instructions must remain with installation.

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

MAIL TO:  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:  3649 Cane Run Road  • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

®

Your Peace of Mind is Our Top Priority

 

®

Register your 

Zoeller Pump Company 

Product on our website:

http://reg.zoellerpumps.com/

Summary of Contents for X600 Series

Page 1: ...tor ____________________________________________ Sales Order Number ____________________________________ Contractor ____________________________________________ Date of Installation _____________________________________ System Readings During Operation Voltage ____ Amps _____ Table of Contents Safety Instructions 1 Limited Warranty 2 Performance Data 2 Preinstallation Information 3 Electrical Data...

Page 2: ...ent will void the warranty agreement Manufacturer warrants to the purchaser and subsequent owner during the warranty period every new product to be free from defects in material and workmanship under normal use and service when properly used and main tained for a period of one year from date of purchase by the end user or 18 months from date of original manufacture of the product whichever comes f...

Page 3: ...ed periodically for clogging and cleaned as necessary Trapped air is caused by agitation and or a dry basin 4 Water hammer creates momentary high pressure surges These surges can cause severe damage to check valves and the piping system Consideration for water hammer must be included in the piping system design ReferenceASPE Data Book Chapter 2 33 Some systems may require external spring or lever ...

Page 4: ...p NOTE The hole must be below the basin cover and cleaned periodically Water stream will be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switc...

Page 5: ... leak probes are housed An indicator light will activate whenever water is present in the cavity Whenever the seal leak light is activated indicating that the lower seal has failed the pump should be removed and serviced in order to avoid damage to the motor 3 The green wire shall be connected to a ground lug in the panel CONTROL PANELS These pumps require a control panel The control panel rarely ...

Page 6: ... RUN CAP 324 389UF 125V START CAP ZEPA0477 5 4 1 6 2 WHITE RED PUMP MAIN START L1 L2 BLACK WHITE 230 VAC 1ø FROM CONTACTOR RUN START BLACK START RELAY CAPACITOR CAPACITOR 1 2 3 GREEN Three phase pumps are nonautomatic To operate automatically a control panel with level control is required Follow the instructions provided with the panel to wire the system Before installing a pump check the pump rot...

Page 7: ...es should be placed in the fully open position Sys tems should not be operated for extended periods of time with the discharge valves partially closed due to damaging the valve SHUTDOWN PROCEDURES Ifasystemisshutdownformorethansixmonths thefollowingisrecommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minutes once ev...

Page 8: ...period or use Increase Pipe Friction Clogged line or check valve Abrasive material chemical deteriorated impeller and pump housing If the above check list does not uncover the problem consult the factory Do not attempt to service or otherwise disassemble pump Service Checklist Trouble Shooting Steps Check Voltage At If No Voltage If Voltage No 1 Line terminals in pump s Check Disconnect switch lin...

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