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QWIK JON

®

 ULTIMA 204 SYSTEMS

INSTALLATION INSTRUCTIONS

NOTICE TO INSTALLER:  Instructions must remain with installation.

Product information presented 
of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

Visit our web site:

zoellerpumps.com

© Copyright 2018 Zoeller

®

 Co. All rights reserved.

 1.  To help reduce the risk of electrical shock, a properly grounded receptacle 

or control box of grounding type must be installed and protected by a ground 

fault circuit interrupter (GFCI) in accordance with the National Electrical Code 

and applicable local codes.  Never remove ground pin from plug.  If pump 

is wired direct, a GFCI must be installed in the control box (SEE WARNING 

BELOW).

 2.  Make certain that the receptacle is within the reach  of the pump’s power 

supply cord.  DO NOT USE AN EXTENSION CORD. Extension cords that 

and they could present a safety hazard if the insulation were to become 

damaged or the connection end were to fall into a wet or damp area.

 3.  Make sure the pump electrical supply circuit is equipped with fuses or circuit 

breakers of proper capacity.  A separate branch circuit, sized according to 

the National Electrical Code for the current shown on the pump name plate 

is recommended (see Note 3 on page 2).

 4.  Testing for ground.   As a safety measure, each electrical outlet should be 

checked for ground using a circuit analyzer which will indicate if the power, 

neutral and ground wires are correctly connected to your outlet.  If they are 

 5.  For added safety.  Use of a residual current device with an operating current 

not higher than 30 mA is recommended.

 6.  FOR YOUR PROTECTION ALWAYS DISCONNECT PUMP FROM ITS 

POWER SOURCE BEFORE HANDLING.  If pump is wired direct, de-energize 

the circuit at the control box.  Grounded pumps are supplied with a 3-prong 

grounded plug to help protect you against the possibility of electrical shock. 

DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND PIN. 

To reduce the risk of electrical shock, a properly grounded receptacle or 

control box of grounding type must be installed and protected by a ground 

fault circuit interrupter (GFCI) in accordance with National Electrical Code 

and applicable local codes.

 7.  Risk of electrical shock.  Do not remove power supply cord and strain relief 

or connect conduit directly to the pump.

 8.  Installation and servicing of electrical circuits and hardware should be 

 9. 

 10. Risk of electrical shock.  These pumps have not been investigated for use 

in swimming pools and marine areas.

 11.  If the supply cable is damaged, it must be replaced by the manufacturer or 

PREINSTALLATION CHECKLIST - ALL INSTALLATIONS

1.   Inspect all materials. Occasionally, products are damaged during shipment.  If the unit is damaged, contact your dealer before using. DO NOT remove the test/

2.  

SEE BELOW FOR

LIST OF WARNINGS

SAFETY INSTRUCTIONS

REFER TO CAUTIONS AND WARRANTY ON PAGE 2.

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 

PROPERTY  DAMAGE,  READ  AND  FOLLOW  ALL  SAFETY 

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND 

OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

This is a SAFETY ALERT SYMBOL. When you see this 

symbol on the pump or in the manual, look for one of the 

following signal words and be alert to the potential for 

personal injury or property damage.

Warns of hazards that CAN cause serious personal injury, 

death or major property damage.

Warns of hazards that  CAN cause personal injury or 

property damage.

Warns of electrical shock hazards that can cause serious 

personal injury, death or major property damage.

to and external conductor for protection against electrical 

shock in case of a fault, or the terminal of a protective 

earth (ground) electrode.
Read operator's manual.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR 

TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

ZT0299_ECb

0118

0513

Supersedes

P/N 083941

Summary of Contents for Qwik Jon Ultima 204

Page 1: ...trical shock DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN To reduce the risk of electrical shock a properly grounded receptacle or control box of grounding type must be installed and protected...

Page 2: ...and date code and record information in the space provided on the front of this manual Refer to this information when calling the factory DO S AND DON T S FOR INSTALLING UNIT 1 DO read all installatio...

Page 3: ...al Regional and or State Plumbing Codes etc 1 3 4 6 5 2 Service Parts QWIK JON ULTIMA 204 Item Description 1 Qwik Jon Ultima Model 204 System 2 Replacement pump with discharge pipe 3 4 Tank 5 Seal 6 F...

Page 4: ...Blockage in discharge pipe Low or incorrect voltage house wiring Damaged Impeller Contact a Zoeller Service Station Contact Technical Service Department Pump is air locked Make sure vent hole in disch...

Page 5: ...line to connect to an existing sewage line A ball or gate valve should be installed in the discharge line Vent Access to a vent pipe is required The use of a mechanical vent system is NOT recommended...

Page 6: ...duced to 3 4 DN20 diameter if codes permit 3 4 1 2 DN40 vent pipe as required to ensure that the vent pipe does not interfere with other components Make the connection to the pump unit with the provid...

Page 7: ...QWIK JON ULTIMA 204 7 2018 Zoeller Visit our web site zoellerpumps com 1 2 1 2 3 4 6 5 11 8 7 10 2 5 9 CAUTION 08...

Page 8: ...1 5 5 1 2 3 4 1 2 6 1 4 75 QwikJon Ultima 3 7 0 5 4 UL US UL UL778 CSA CSA C22 2 108 Qwik Jon Ultima 5 8 2018 Zoeller 1 3 4 6 7 8 5 54 130 2 1 2 3 4 5 6 7 8 9 1 2 3 mm 3 4 5 6 7 8 10 9 2 5...

Page 9: ...9 2018 Zoeller 1 Qwik Jon Ultima 204 2 3 4 5 6 1 3 4 6 5 2 SK2671 SK2587 203mm 2 4 2 1 19mm 51X203mm...

Page 10: ...A B C D 15 30 E 2 5 QWIK JON ULTIMA 10 2018 Zoeller...

Page 11: ...Qwik Jon Ultima 1 2 11 2018 Zoeller SK2672 SK2673 3 Qwik Jon Ultima DN25 DN20 3...

Page 12: ...DN40 DN40 DN40 DN50 DN25 DN25 DN20 44mm 12 2018 Zoeller 3 SK2673 SK2591 SK2586 3 1 3 2 3 3 1 3 4 5 3 3 6 Qwik Jon Ultima 2 MPT 3 2 2 MPT 2 90 x...

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