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SECTION: Z2.20.180

ZM2353

0515

Supersedes

0908

NOTICE TO INSTALLER:  Instructions must remain with installation.

 

Congratulations on the purchase of the Zoeller 62 HD Series 

submersible pump. For over seventy years the name Zoeller has 

represented the standard for submersible dewatering and sewage 

pumps. The same high quality workmanship and easy maintenance 

design has been incorporated into this line of heavy-duty solids-handling 

submersible sewage pumps. This Zoeller pump will provide years of 

trouble-free service when installed according to the manufacturers’ 

recommendations.

Model Number: _______________ Date Code:  _______________
Serial Number:  Pump 1_____________  Pump 2_____________ 

 Simplex 

  Panel P/N ______________________________

 Duplex 

  Rail System P/N ________________________

Job Name: _____________________________________________
Distributor:
 ____________________________________________
Sales Order Number: ____________________________________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Operation: Voltage _____ Amps ______ 

OWNER’S MANUAL

62 HD SERIES SUBMERSIBLE NON-CLOG UNITS

 

This manual incorporates the installation, operation, mainte-

nance, and service instructions into one document to aid in the own-

ership of a Zoeller submersible non-clog wastewater product. Please 

read and review this manual before installing the product. Follow the 

steps and procedures listed on ZM1074 for a proper start-up. Many 

items contained within, when followed correctly, will not only ensure 

a long and problem-free life for the pump, but also save time and 

money during installation. Reference ZM2354 for repair manual on 

62 HD Series Pumps. Should further assistance be necessary please 

call our Technical Support Department at 1-800-928-PUMP (7867).

Table of Contents

Safety Instructions .......................................................................1
Limited Warranty ..........................................................................2
Preinstallation Information ..........................................................3
Electrical Data ...............................................................................3
Typical Dewatering Installation ...................................................4
Typical Sewage Installation  ........................................................4
Pump Wiring Instructions .........................................................5-6
Operation .......................................................................................7
Maintenance ..................................................................................7
Service Checklist ..........................................................................8

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 

PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY  

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION 

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH 

THE PUMP.

This is a SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.

Warns of hazards that WILL cause serious personal    

injury, death or major property damage.

Warns of hazards that CAN cause serious personal 

injury, death or major property damage.

Warns of hazards that CAN cause personal injury 

or property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE 

VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

Owner’s Information

© Copyright 2015 Zoeller

®

 Co. All rights reserved.

REFER TO WARRANTY ON PAGE 2.

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • 

FAX

 (502) 774-3624

Visit our web site:

zoellerengineered.com

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

Register your 

Zoeller Engineered Product 

on our website:

http://reg.zoellerengprod.com/

Summary of Contents for 62 HD Series

Page 1: ...y during installation Reference ZM2354 for repair manual on 62HDSeriesPumps Shouldfurtherassistancebenecessaryplease call our Technical Support Department at 1 800 928 PUMP 7867 Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Information 3 Electrical Data 3 Typical Dewatering Installation 4 Typical Sewage Installation 4 Pump Wiring Instructions 5 6 Operation 7 Maintenanc...

Page 2: ...and you may also have other rights which vary from state to state Zoeller Engineered Products neither assumes nor authorizes any person or company to assume for it any other obligation in connection with the sale of its equipment Any enlargement or modification of this warranty by any other party is their sole responsibility No other warranties expressed or implied including implied warranties of ...

Page 3: ...st be drilled in the discharge pipe below the check valve and pit cover to purge the unit of trapped air Water stream will be visible from this hole during pump run periods This vent hole should be checkedperiodicallyforcloggingandcleanedasnecessary Trappedairiscaused by agitation and or a dry basin 4 Water hammer creates momentary high pressure surges These surges can cause severe damage to check...

Page 4: ...st be below the basin cover and cleaned periodically Water stream will be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do n...

Page 5: ...ture indicator light is activated the lower seal has allowed leakage of water into the lower oil filled seal cavity The pump should be serviced within 30 days to avoid damage to the motor and bearings 4 Oil in the motor housing and lower seal cavity must be checked when pump is serviced If oil from the motor housing contains water or other contamination both seals should be replaced during mainten...

Page 6: ...t be specified at time of initial pump order and are not available for field installation Sensor wire colors are as shown TYPICAL 3 PHASE WIRING DIAGRAM Refer to Sensor and Control Panel sections on page 5 ZEPA0036 ZEPA0038E Single Phase Installation All single phase models require start capacitor run capacitor and relay in the circuit to start and operate properly These components can be purchase...

Page 7: ...han six months the following is recommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minutes once every three months If the pit is to remain wet the pump should be removed and stored as noted above Panels The panel should have all openings sealed to prevent moisture and dust from entering the enclosure Prior to restar...

Page 8: ...verheats and trips overload or blows fuse Incorrect Voltage Unbalanced power source Incorrect motor rotation Negative or low head Excessive water temperature Impeller or seal mechanically bound Capacitor or relay Motor shorted Lost one line in a Three Phase unit C Pumps starts and stops too often Check valve stuck open Level controls out of adjustment Temperature sensor tripping Thermal overload s...

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