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© Copyright 2017 Zoeller

®

 Co. All rights reserved.

ZM2670_Ec

0917

Supersedes

0417

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 

PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY  

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION 

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH 

THE PUMP.

This is a SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.

Warns of hazards that WILL cause serious personal    

injury, death or major property damage.

Warns of hazards that CAN cause serious personal 

injury, death or major property damage.

Warns of hazards that CAN cause personal injury 

or property damage.

Indicates special instructions which are very important 

and must be followed.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

REFER TO WARRANTY ON PAGE 2.

 EFFLUENT 

SEWAGE

 

6282, 6284

 

6292, 6293, 6294, 6295

 

6404, 6405

 

6161, 6163, 6165

 

6185, 6186, 6188, 6189

 

Commercial Duty Pumps

Model Number: ______________  Date Code: _______________

  Simplex    

 

Duplex 

Job Name: ____________________________________________
Distributor:
 ____________________________________________
Date of Purchase: _________  Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: _____________________________________
System Readings During Start-up:   Voltage _____ Amps ______ 

Owner’s Information

Table of Contents

Safety Instructions .......................................................................1
Limited Warranty ..........................................................................2
Preinstallation Checklist ..............................................................2
Electrical Data ............................................................................3-4
Typical Installation .......................................................................4
Pump Wiring Instructions .........................................................5-6
Operation .......................................................................................7
General Maintenance ...................................................................8
Service Checklist ..........................................................................8

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

MAIL TO

:  P.O. BOX 16347 • Louisville, KY  40256-0347 USA

SHIP TO

:  3649 Cane Run Road  • Louisville, KY  40211-1961 USA

+1 (502) 778-2731 •  

FAX

 +1 (502) 774-3624

visit our web site:

zoellerengineered.com

50/60Hz

* NOTE: Applicable to 60 Hz units only.

OWNER’S MANUAL

Certified to CSA

Standard C22.2 No. 108 

and Tested to UL

Standard UL778 

*

R

R

L

U

Tested to UL

Standard UL778 *

Register your 

Zoeller Engineered Product 

on our website:

http://reg.zoellerengprod.com/

Summary of Contents for 6161

Page 1: ... 6161 6163 6165 6185 6186 6188 6189 Commercial Duty Pumps Model Number ______________ Date Code _______________ Simplex Duplex Job Name ____________________________________________ Distributor ____________________________________________ Date of Purchase _________ Zoeller S O No ______________ Contractor ____________________________________________ Date of Installation ____________________________...

Page 2: ... could present a safety hazard if the insulation were to become damaged or the connection end were to fall into a damp or wet area 3 Makesurethepump selectricalsupplycircuitisequippedwithfusesorcircuitbreakers of proper capacity A separate branch circuit is recommended sized according to the governing electrical codes for the current shown on the pump name plate The pump shall be supplied through ...

Page 3: ... V6185 2800 220 1 50 10 3 9 20 0 3 06 2 51 AK6185 2800 380 3 50 4 1 1 9 17 0 13 9 11 3 E6186 3450 230 1 60 13 7 9 3 45 7 1 29 1 05 I6186 3450 200 1 60 17 2 11 8 54 5 86 71 J6186 3450 200 3 60 10 3 6 0 45 2 2 62 2 14 F186 3450 230 3 60 9 2 5 5 39 4 3 52 2 8 G6186 3450 460 3 60 4 6 2 8 19 7 13 9 11 3 E6188 3450 230 1 60 14 0 7 4 45 7 1 29 1 05 I6188 3450 200 1 60 16 8 9 8 54 5 86 71 J6188 3450 200 3...

Page 4: ... winding resistance Start winding resistance can only be measured after removing the cover 1 Pumps with power cord length less than 10 m 33 are intended for indoor use only 2 Electrical wiring and protection must be in accordance with governing electrical codes and any other applicable electrical requirements 3 Install proper Zoeller Unicheck combination union and check valve preferably just above...

Page 5: ...ne moisture sensor hookup per pump one moisture sensor lead from the pump should be hooked to the moisture sensor lead in the panel the other moisture sensor lead from the pump should be hooked to ground to complete the circuit 6 Moisture sensor circuit can be checked for continuity complete circuit with a Volt OHM Meter Set the VOM to read resistance and connect the VOM leads to the sensor cord b...

Page 6: ...ANDLING To automatically operate a nonautomatic three phase pump acontrolpanelisrequired Followtheinstructions provided with the panel to wire the system Before installing a pump check the pump rotation to ensurethatwiringhasbeenconnectedproperlytopower source andthatthegreenleadofpowercord seewiring diagram is connected to a valid ground Momentarily energizethepump observingthedirectionsofkickbac...

Page 7: ...perly sealed Thermal overload adjustments made in the panel After installing the pump into the containment area with adequate submergence open the discharge valve fully Start the unit using manual controls If flow is appreciably less than rated performance pump may be air locked To expel trapped air jog the unit several times using the manual controls Haveaqualifiedelectriciantakevoltageandcurrent...

Page 8: ...any or a qualified licensed electrician to disconnect electrical service prior to pump removal Pumpcontainsoilwhichbecomespressurizedandhotwhenoperating Allow2 1 2hoursafterdisconnectingbeforeattemptingservice MAILTO P O BOX 16347 Louisville KY 40256 0347 USA SHIPTO 3649 Cane Run Road Louisville KY 40211 1961 USA 1 502 778 2731 FAX 1 502 774 3624 visit our web site zoellerengineered com DECLARATIO...

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