ZIEHL-ABEGG ZA top SM225.40B Original Operating Instructions Download

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Summary of Contents for ZA top SM225.40B

Page 1: ... 7 B 3DUW 1R 8 WRS 60 HDUOHVV SHUPDQHQW PDJQHW V QFKURQRXV PRWRU 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV 6WRUH IRU IXWXUH XVH ...

Page 2: ... rope protection clamp 8 5 Electrical installation 8 5 1 Safety precautions 8 5 2 EMC directive 8 5 3 Motor connection 9 5 4 Absolute encoder connection 10 5 5 Brake connection 10 5 5 1 Triggering of the brakes 11 5 6 Connection forced ventilation 12 5 6 1 Forced ventilation axial 12 5 6 2 Forced ventilation on top 12 6 Start up 13 6 1 Operating conditions 13 6 2 First time start up 13 6 3 Drive a...

Page 3: ... sheave 23 8 3 2 3 Mounting the traction sheave 24 8 3 3 Fastening bearing brackets 24 8 3 4 Retroﬁttiing the forced ventilation 25 8 3 4 1 Forced ventilation axial 25 8 3 4 2 Forced ventilation on top 29 9 Enclosure 32 9 1 Technical data 32 9 2 Dimension sheets 33 9 3 EC 8 Geclaration of conformity 38 9 4 Operating instructions brake 39 9 5 E8 Geclaration of conformity of the brake 59 9 6 E8 type...

Page 4: ...machines or plants and established their safety depending on the applica tion by protective grating barriers constructive devices or other adequate measures see also DIN EN ISO 13857 Installation connection to the power supply and commissioning may only be performed by qualiﬁed service personnel The relevant regulations must be observed Planners manufacturers and operators of system parts or entir...

Page 5: ...te uncontrolled Therefore it is recommended to short circuit the motor windings when the motor current is off This induces a speed dependent braking torque similar to the friction of a worm gearbox The short circuit has to be made by main contacts of the contactors because the current is approx rated current In any case do not short circuit the windings while the motor wires still carry current Sa...

Page 6: ...entre of gravity into account The threads in the shaft ends are not to suit eyebolts to transport the motor Avoid excessive vibration and shocks Check packing and motor for possible damage and report the forwarding agency about any damages caused by transport Shipping damages are not covered by our guarantee 3 3 Storage Store the motor in the original packaging in a dry area protected from the wea...

Page 7: ...oyed The cooling airﬂow around the motor must not be obstructed We rcommend keep at least 240 mm space between the brake and the wall axial direction to make access to the encoder possible Check the position of the terminal block before installing the machine and change it if necessary 4 2 Patent situation Please pay attention to the patent situation concerning the use of elevator machines in the ...

Page 8: ...dies to entering between rope and traction sheave 5 Electrical installation 5 1 Safety precautions Mounting electrical connection and commissioning are only to be performed by trained service personnel Adhere to all machinery related requirements and speciﬁcations supplied by the system manufacturer or machine builder 5 2 EMC directive The adherence to the EMC Directive 2004 108 EC only pertains t...

Page 9: ... connection lines U V and W have to be connected on the motor and inverter side to the correct phases and must not be changed Otherwise the motor may speed up uncontrolled The temperature monitoring of the motor has to connect to the frequncy inverter The admissible test voltage of temperature monitoring is maximum 2 5 V DC Mechanical connection conditions Motor rated current A Terminal board Thre...

Page 10: ...nvers cosine invers M B inverse sine inverse Analog track B invers sine invers 5 5 Brake connection Please also refer to the operating instructions of the brake The brake is designed for static applications only Any dynamic braking must be re stricted to emergency braking and test braking At static use there is no brake wear Therefore the brake is almost maintenance free Open the brakes If exist E...

Page 11: ...witched to the alternating current side K4 while normal operation The brakes are switched off slower and thus quieter through the rectiﬁer To ensure instantaneous brake application in emergencies during inspection drives and return rides use a second contactor K3 which disconnects the brakes from the direct current side Integrate this contactor into the safety circuit CAUTION Caution Brakes which ...

Page 12: ...on data Voltage 220 240 V Frequency 50 60 Hz Power 50 50 W Current 0 24 0 23 A Wiring diagram forced ventilation On site connection must be made by the customer according to the wiring diagram in the separate terminal box of the external ventilation 5 6 2 Forced ventilation on top Connection data Voltage 220 240 V Frequency 50 60 Hz Power 2 x 20 19 W Current 2 x 0 125 0 11 A 2ULJLQDO RSHUDWLQJ LQV...

Page 13: ...e torque by 1 per 100 m must be reduced or the duty cycle time of 1 5 per 100 m Please contact ZIEHL ABEGG SE in case of orders deviating from the corresponding applica tion conditions 6 2 First time start up Before ﬁrst time start up check the following Installation and electrical connection have been properly completed Safety devices are installed All leftover installation materials and other fo...

Page 14: ...he brake 2 Failure of one brake circuit The test shall be carried out whilst the car is descending at rated speed with rated load To simulate the failure of one brake circuit the single brake circuits have to be released independent from the safety circuit This state must not be permanently it has to be done by a key button or equivalent While using this function the safety circuit should always b...

Page 15: ...th the handwheel With gearless drives in the shaft the motor is usually not accessible A handwheel is unnecessary in such a layout In both cases with gearless drives applicable is One must fall back on a chain hoist or similar if the drive torque is insufﬁcient or if there is a lack of drive on the rope It makes sense to keep a suitable chain hoist ready during the TÜV inspection Note Note that an...

Page 16: ...aking torque The maximum braking torque is achieved at lower speeds Depending on the system type and weight ratios it is possible that due to the short circuit generated braking torque is not sufﬁcient to limit the lift speed So the speed must be monitored closely during evacuation and evacuation interrupted if necessary Bleeding of the brake can be ended when a ﬂoor is reached Now the lift door c...

Page 17: ... tools nec essary Contact ZIEHL ABEGG SE cus tomer service Brake release monitoring does not switch Micro switches defective Replace the micro switch Contacts dirty Switch micro switches with a higher con tact current at least 10 mA or change microswitches 8 Service and maintenance 8 1 General notes on maintenance Observe the safety at work regulations Disassembling the machine can only be done wi...

Page 18: ... locking varnish needs to be removed and marking has to be made again 8 2 1 Checking the air gap 1 The airgap has to be measured 4 times at the circumference see arrows of both brakes The maximum value of the four has to be taken into account 2 Air gap control areas 1 are indicated by a coloured dot or a machining around the circum ference 3 If the maximum value of the air gap is exceeded on one o...

Page 19: ...system Brake rotor O rings Micro switch for Brake Traction sheave Rope retainer Forced cooling 8 3 1 Replacement of the absolute encoder ECN1313 ERN1387 The absolute encoder is mounted on the motor drive shaft opposite the power take off side see arrow 8 3 1 1 Required tool for the replacement of the absolute encoder Wire cutter Allen wrench SW 2 Allen wrench SW 4 Torque key for a tightening torqu...

Page 20: ...tightening the screw is pressing onto the central ﬁxing screw 3 and pulls the absolute encoder off the drive shaft 5 Screw out the screw M10 x 25 4 as well as the central ﬁxing screw 3 6 Screw the screw M10 x 25 4 onto the absolute encoder again Take the absolute encoder from the motor shaft with the support of the screw CAUTION Caution Due the electrostatic discharge the absolute encoder can be d...

Page 21: ...W 4 Plug 6 of the encoder cable in the correct position purely pressed in position 3 Push the bush 7 of the encoder cable in the correct positional arrangement 4 Attach the absolute encoder to the drive shaft with the screw M10 x 25 4 5 Remove the screw M10 x 25 4 6 Provide threadlocker Loctite 243 5 or similar threadlocker material to the thread of the central ﬁxing screw 3 2ULJLQDO RSHUDWLQJ LQV...

Page 22: ...lacement of the traction sheave Warning Due to incorrect mounting the traction sheave can get loose from the drive shaft Requirements Release the traction sheave and put the ropes off the traction sheave Secure the traction sheave so that it does not jump off the shaft The traction sheave is mounted on the power take off side of the motor see arrow 8 3 2 1 Required tools for the replacement of the...

Page 23: ...ress off 4 5 8 mm spacer or hexagon nut 6 must be placed between shaft end and front plate 5 5 Screw front plate 5 to the traction sheave 4 at the outer circle of holes using hexagon head screws M16 x 55 3 6 Tighten the hexagon head screws M16 x 55 3 uniformly with an screw wrench SW 24 By tightening the screws the tractions sheave 4 will be pulled from the drive shaft 8 2ULJLQDO RSHUDWLQJ LQVWUXF...

Page 24: ... Loctite 243 or a similar product to the ﬁxing screws Do not forget washers 5 Tighten the ﬁxing screws 3 with a torque key with SW 24 uniformly in steps Tightening torque step 1 50 Nm Tightening torque step 2 100 Nm Tightening torque step 3 195 Nm 6 Coat the fastening screws 3 with sealing varnish 7 Fit rope guards 2 with screw wrench SW 16 8 3 3 Fastening bearing brackets The mounting and dismoun...

Page 25: ... the retroﬁtting of the forced ventilation axial screw wrench with Torx Allen wrench SW 4 Allen wrench SW 5 Allen wrench SW 6 Scope of delivery forced ventilation axial 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM225 40B Service and maintenance A TBA13_06 GB Part No 01009090 GB 8 25 72 ...

Page 26: ...h torx M4 x 8 10 1 thermostatic switch included wires with insulating tube 11 1 Screw connect M16 x 1 5 12 1 cable tie The accessories position 3 12 are packed in a bag Mounting Forced ventilation axial 1 Loosen the two tapping screws M4 B with torx and remove the brake terminal box A from the ﬁxing plate C 2 Loosen the socket cap screw M6 D with allen key SW 5 and remove the ﬁxing plate C 2ULJLQD...

Page 27: ...coder cable at the right hand side of the holder plate with hexagon socket screw M6 x 10 5 and washer 6 with an allen wrench SW 5 5 Encoder cable F and brake line G side lead forward to the engine 6 Attach the pre assambled forced ventilation 1 to the provided threads with three hexagon socket screws M8 x 16 3 and washers 8 with an allen wrench SW 6 at the holder plate 2 2ULJLQDO RSHUDWLQJ LQVWUXF...

Page 28: ...ut the wires with the insulating tube F of the thermostatic switch out of the terminal box from the motor and put it into the terminal box of the forced ventilation according the illustration 13 Attach the cable tie 12 as strain relief at the wires with the insulating tube in the forced ventilation terminal box Connect the wires according to the wiring diagramm see chapter Electrical installation ...

Page 29: ...op Parts list Pos Count Description 1 1 pre assembled forced ventilation 2 2 hex socke screw ISO 4762 M6 x 10 8 8 3 1 thermostatic switch included wires with insulating tube 4 1 cable gland M16 x 1 5 5 1 cable tie The accessories position 2 3 4 and 5 are packed in a bag 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM225 40B Service and maintenance A TBA13_06 GB Part No 01009090 GB 8 29 72 ...

Page 30: ... ventilation 1 to the provided threads E with two hexagon socket screws M6 x 10 8 8 2 and an allen key SW 5 at the motor housing 4 Loosen the four hexagon head screws M6 x 8 8 8 F with a screw wrench SW 10 at the motor terminal box and remove the terminal box plate G 5 Remove the blind plug H at the motor connection box 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM225 40B Service and maint...

Page 31: ...llustration 9 Attach the cable tie 5 as strain relief at the wires with the insulating tube in the forced ventilation terminal box Connect the wires according to the wiring diagramm see chapter Electrical installation Connection forced ventilation 10 Attach the terminal box plate G and fasten with the four hexagon head screws M6 x 8 8 8 F with a screw wrench SW 10 11 Secure the brake terminal box ...

Page 32: ...ope diameter 8 10 8 mm Standard number of grooves 7 5 6 Standard groove distance 14 17 17 mm Table shows typical data other values possible Other rope diameters and groove distances are possible Dependent on travel compensation ropes may be necessary Protection class Component Protection class Motor IP 42 Absolute encoder IP 40 Brake electrical IP 54 Brake mechanical IP 41 Complete machine without...

Page 33: ...9 2 Dimension sheets 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM225 40B Enclosure A TBA13_06 GB Part No 01009090 GB 8 33 72 ...

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Page 38: ...9 3 8 GHclaration of conformity 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM225 40B Enclosure A TBA13_06 GB Part No 01009090 GB 8 38 72 ...

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Page 60: ...9 5 E8 GHclaration of conformity of the brake 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM225 40B Enclosure A TBA13_06 GB Part No 01009090 GB 8 59 72 ...

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Page 76: ...al changes Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Strasse 74653 Künzelsau Germany phone 49 7940 16 0 fax 49 7940 16 249 drives ziehl abegg de www ziehl abegg com ...

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ZIEHL-ABEGG ZA top SM225.40B, Original Operating Instructions

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