ZIEHL-ABEGG MK090 Series Assembly Instructions Manual Download

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ECblue

Motor size B (IP54)

EC-fans and motors with highest ef



ciency

Assembly instructions

Keep for reference!

L-BAL-F055D-GB 1634 Index 002

Part.-No.

english

Summary of Contents for MK090 Series

Page 1: ...ECblue Motor size B IP54 EC fans and motors with highest ef ciency Assembly instructions Keep for reference L BAL F055D GB 1634 Index 002 Part No english...

Page 2: ...in a humid atmosphere 9 4 4 Motorheating 10 4 5 Installation of axial fans 10 4 5 1 Fans design A D K S and W without nozzles 10 4 5 2 ZAplus fans 11 4 6 Mounting of centrifugal fans 11 4 6 1 Mounting...

Page 3: ...it 29 8 5 3 LED Mode 29 8 5 4 PIN Accesslevel 30 8 5 5 Tacho output fout 30 8 5 6 Message at speed deviation Fan Bad 30 8 6 Menu group IO Setup 30 8 6 1 Digital inputs D1 E1 31 8 6 2 Relay outputs K1...

Page 4: ...up The assembly instructions address persons entrusted with planning installation commissioning and maintenance and servicing and who have the corresponding quali cations and skills for their job 1 4...

Page 5: ...thout suitable aids Unauthorised constructional modi cations to the fan Operation of the fan as a safety component or for the performance of safety relevant functions in the sense of EN ISO 13849 1 Bl...

Page 6: ...ges directly Through use of capacitors danger of death exists even after switching off the device The rotor is not protected against indirect contact neither by supplementary or reinforced insulation...

Page 7: ...n legible 2 9 Employment of external personnel Maintenance and service work are frequently carried out by external employees who often do not recognize the speci c situations and the thus resulting da...

Page 8: ...nd impacts to the device during the transport Avoid extreme humidity heat or exposure to cold see Technical Data Watch out for possible damage to the packaging or fan Radial impellers fans with scroll...

Page 9: ...shall be prevented by appropriare protective constuctions which meet the requirements to EN ISO 13857 Protective measures must be taken against falling parts when mounting with a hanging rotor The cus...

Page 10: ...A2 70 friction coefcient ges 0 12 7 Nm 17 Nm Screw penetration 1 5 x d 1 5 x d When using screws with different friction values or strength classes different tightening torques may be necessary Inform...

Page 11: ...Property class 8 8 friction coefcient ges 0 12 9 5 Nm Screw penetration 1 5 x d When using screws with different friction values or strength classes different tightening torques may be necessary Moun...

Page 12: ...tandard scope of delivery Look at our catalogue for positioning the decoupling elements or request a dimensions sheet stating the type designation and Part No Erect in the open air only if this is exp...

Page 13: ...During assembly of the fan impellers or other components no inadmissible force may be applied to the motor bearing Centre the fan impeller accurately and mount without tension on the rotor ange the f...

Page 14: ...ipment during installation work Other measures may be necessary to achieve safe electrical isolation Connect fan only to electrical circuits that can be disconnected with an all pole isolating switch...

Page 15: ...18 AWG comparable LiYY JB BN BU GNYE WH WH length approx 0 6 m brown L1 Line blue N green yellow PE white 11 Relay white 14 K1 For control hose cable 7 x 0 34 mm2 22 AWG comparable LiYY OB BK WH BN B...

Page 16: ...ly one cable 4 Insert and connect cables properly and ensure tightness of the cable glands 5 Attach connection cover again carefully in correct position before start up Attention Temperatures up to 80...

Page 17: ...2 stripping length 8 mm 0 25 mm2 stripping length 8 mm Conductor cross section exible with wire end ferrule with plastic sleeve max 1 5 mm2 stripping length 8 mm 0 75 mm2 stripping length 8 mm Conduct...

Page 18: ...n for the maximum admissible line fuse of the device must be observed see technical data Possible components for the line protection recommendation Safety fuses of operating class gG whole range fuse...

Page 19: ...can reprogrammed as a digital input Danger due to electric current Ensure correct polarity Never apply line voltage to analog inputs Possibilities for speed setting 0 10 V GND E1 Control via external...

Page 20: ...the rated speed at a setting signal of approx 1 V 2 Example E1 min 0 E1 max 100 0 10 V 0 100 speed setting 3 Example E1 min 0 E1 max 50 0 5 V 0 100 speed setting 5 9 Voltage supply 10 V DC Voltage su...

Page 21: ...nnection no potential isolation in accordance with VBG4 6 in remote control of the device Never apply line voltage to the digital input 5 12 Relay output K1 for fault indication An external fault indi...

Page 22: ...RS 485 interface e g lightning general example for MODBUS device connection The data line must be connected from one device to the next No other type of wiring is allowed Always use only two wires of...

Page 23: ...e output for status display or speed display Status display function for factory setting Depending on the operating state of the device the output A1 is switched to GND potential for a certain number...

Page 24: ...d other foreign material been removed from the fan area 3 That safety devices if necessary are mounted EN ISO 13857 4 The impeller is out of reach 5 Are the condensation water drains holes as far as a...

Page 25: ...the menu group e g Setting to the right through the key to the left through the key You can go to the menu items in the menu groups e g Set Intern1 by using the P key Use the arrow keys to move up and...

Page 26: ...d speed Set Internal2 Setting only in control mode 5 active only in control mode 4 if activated via inputs D1 E1 Controller Setup IO Setup Setting range manual speed setting 0 100 Rated speed Factory...

Page 27: ...mmed PIN Accesslevel 0 Controller Setup Menu groups Service Controller Setup IO Setup Motor Setup PIN 1234 Opening setting Release of the menu group for the user Setting with programmed PIN Accessleve...

Page 28: ...input power Display of output power metering precision approx 10 8 5 Menu group Controller Setup Controller Setup Information The following factory settings speci cations are not binding these values...

Page 29: ...gital input IO Setup an adjustable limitation of the modulation can be activated via a digital input Limit value max possible modulation e g speed reduction during night operation by time switch Setti...

Page 30: ...ormation Changes for the PIN protection which effect a reduced access right only become active after switching off the device or executing the Reset Start menu group function 8 5 5 Tacho output fout T...

Page 31: ...and outputs remain active A programmed alarm relay factory set K1 function 2K does not report the switch off Attention No disconnection no potential isolation in accordance with VBG4 6 in remote contr...

Page 32: ...dependent on assigned function The relays can only pull up basically when the voltage supply of the electronics is working Three phase current devices must have at least 2 line phases The relay inver...

Page 33: ...settings via 1E E1 operates like D1 as a digital input Digital inputs function E1 Inverting Factory setting inverting to OFF For control with inverted setting signal switch to ON setting signal 10 0 V...

Page 34: ...ting E1 min 5 E1 max 100 0 5 10 V 0 100 speed setting I e at a setting signal of approx 1 V the motor starts with 6 of the rated speed 2 Example E1 min 0 E1 max 100 0 10 V 0 100 speed setting 3 Exampl...

Page 35: ...interface Bus Address The device address is factory set to the highest available MODBUS address 247 Setting range MODBUS Address 1 247 UART Baudrate Setting transfer rate Valid values 4800 9600 19200...

Page 36: ...motorheating Suppression1 Range1 min Range1 max Suppression2 Range2 min Range2 max Suppression3 Range3 min Range3 max Assembly instructions ECblue Programming by hand held terminal A G 247NW L BAL F0...

Page 37: ...roller output from 0 to 100 rises Setting range 0 250 sec Factory setting depending on motor Rampdown time Time setting in which the automatic controller output from 100 to 0 reduces Setting range 0 2...

Page 38: ...ation Setting depending on device type in Hz rpm Suppression active ON Setting for Range1 min Setting range 0 Range 1 max Setting for Range1 max Setting range Range 1 max Rated speed Identical procedu...

Page 39: ...e event memory is read out after pressing the P key Reading Beispiel keine vorliegenden St rungen Empty no entry no event in the memory Example line fault Position 1 latest event The last 10 1 10 even...

Page 40: ...blade scrapes brushes When indicated clear foreign bodies dirt from the fan Active temperature management effective Motor or electronics overheated Check for free air passages remove foreign bodies if...

Page 41: ...rgized 11 14 interrupted HALL IC Incorrect signal from the Hall ICs error in the commutation Internal plug connection faulty The controller switches the motor off Auto matic restart if no faults are r...

Page 42: ...interrupted Line voltage too low If the DC link voltage drops below a speci ed limit the device will switch off If the line voltage rises above a speci ed limit within 75 seconds then the controller...

Page 43: ...ng after switching on the line voltage too strong an air current suction effect in reverse direction must be prevented by suitable measures Special settings are possible which can lead to deviations f...

Page 44: ...g is necessary to prevent imbalance and blockage of the condensation bores due to ingress of dirt When opening cable glands on the fan motor check the condition of the threaded connections and seals A...

Page 45: ...Permissible rel humidity The motor is released for a relative humidity of 100 at continental climate without other ambient in uences Other ambient conditions on request Permissible temperature range...

Page 46: ...lectronically Protected Motors For motors with the corresponding quality mark rating plate Rated voltage 200 250 V 50 60 Hz Zulassung REG Nr E418 Certi cate number 40039441 DIN EN 60335 1 VDE 0700 1 2...

Page 47: ...child Line voltage Rating plate 1 A D B D 9 MODBUS RS 485 4 3 5 10 V E1 1 Line voltage rating plate 2 Relay output for fault indication contact rating max AC 250 V 2 A 3 MODBUS RS 485 interface 4 Open...

Page 48: ...chinery General principles for design Risk assessment and risk reduction EN ISO 13857 2008 Safety of machinery safety distances to prevent danger zones being reached by the upper limbs Note The mainte...

Page 49: ...ZIEHL ABEGG SE Dr W Angelis Technical Director Ventilation Division Assembly instructions ECblue Enclosure L BAL F055D GB 1634 Index 002 Part No 49 51...

Page 50: ...ut resistance 40 L leakage current 40 line fuse 40 line protection 16 M MODBUS 19 motor ange 12 motor shaft horizontal 9 motor speed 21 O one quadrant drives 7 P pin code 24 PIN input 24 R Rampdown ti...

Page 51: ...se contact our technical support for control systems ventilation technology phone 49 0 7940 16 800 Email fan controls service ziehl abegg de Our worldwide contacts are available in our subsidiaries fo...

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ZIEHL-ABEGG MK090 Series, Assembly Instructions Manual

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