ZeroRPM IMS2 Operator'S Manual Download

Page: 1 / 41

4806-00017

Revision F

IMS2, IMS3, IMS4, IMS5

Operator Manual

This operators manual is applicable to vehicles equipped with IMS software version:

PLC: V4.95 and later

HMI: V4.95 and later

Summary of Contents for IMS2

Page 1: ...4806 00017 Revision F IMS2 IMS3 IMS4 IMS5 Operator Manual This operators manual is applicable to vehicles equipped with IMS software version PLC V4 95 and later HMI V4 95 and later...

Page 2: ...ion 6 Broadcasting to Intellimetrics Section 7 ZeroKEY Mode if Equipped Section 8 ZeroIDLE Mode if Equipped Section 9 ZeroDRAW Mode if Equipped Section 10 Boost Mode if Equipped Section 11 Further Sys...

Page 3: ...e ZeroRPM IMS It provides basic information about the system and describes both the general theory of operation and the theory of operation of specific aspects of the system The IMS is designed to con...

Page 4: ...ss the relevant softkey s For example if you wish to view the primary information screen press and hold the OK softkey for two seconds The primary information screen will be displayed see Section 12 1...

Page 5: ...ization the display will indicate the current system status The Start Engine message will be displayed on the screen verifying the engine has not been started and is not running The green State of Cha...

Page 6: ...ay prevent the engine from shutting down until the charging criteria are satisfied Once the chassis has reached the base idle condition and the lead acid battery batteries have reached the set point t...

Page 7: ...ee Section 8 for details the operator can simply press F1 without holding it Doing so will shut the engine down and engage ZeroIDLE Mode If the Hood Open icon appears on the display either the engine...

Page 8: ...and holding the vehicle s brake pedal thus engaging Brake Override if applicable When in brake override the engine running icon will have a yellow flashing background The engine will remain at idle as...

Page 9: ...ntering Idle Mitigation Mode The message IMS BYPASS will appear on the operator screen The Emergency Light switch must be disengaged before Idle Mitigation Mode can be re entered If the IMS does not w...

Page 10: ...t switch is not intended for everyday use NOTICE The hybrid disconnect will not bypass the Idle Mitigation System but will continue to allow the vehicle to shut down All loads will stay connected to t...

Page 11: ...ow from the vents within a few seconds The snowflake icon will appear on the left side of the screen almost immediately NOTICE If the engine starts due to an A C fault error the snowflake icon will fl...

Page 12: ...econds to disable air conditioning If no action is taken within 10 seconds the Disable Air Conditioning icon will disappear Press the OK softkey again to disable air conditioning The blue arrow below...

Page 13: ...oning icon to verify the selection NOTICE The operator has 10 seconds to re enable air conditioning If no action is taken within 10 seconds the Enable Air Conditioning icon will disappear Press the OK...

Page 14: ...on the left side of the screen within five seconds Warm air will continue to blow from the vents until the operator turns the blower fan off turns the HVAC controls to cool or disables heat using the...

Page 15: ...The operator has 10 seconds to disable heating If no action is taken within 10 seconds the Disable Heat icon will disappear Press the OK softkey again to disable heat The red arrow above the climate...

Page 16: ...how the Enable Heat icon to verify the selection NOTICE The operator has 10 seconds to re enable heating If no action is taken within 10 seconds the Enable Heat icon will disappear Press the OK softke...

Page 17: ...ost Mode The icon will turn green the Defrost Mode Engaged icon will appear on the left side of the screen and the temperature will be replaced with DEF both climate control arrows will be displayed P...

Page 18: ...r than the predetermined low battery set points at any time during operation the Engine Starting for Low Battery icon will be displayed and the five second counter will begin counting down The chassis...

Page 19: ...g because an individual battery cell is low during ePTO mode if a hybrid electric motor is equipped The engine will run for a period of time determined by the system settings V This icon indicates the...

Page 20: ...oRPM energy is between 2 7V 3 5V per cell normal system functions are permitted If any cell is at 2 7V for 30sec the SOC will reset to 0 The ZeroRPM energy will allow charging but will prohibit discha...

Page 21: ...real time To access the BMS screens press the Up arrow while the primary information screen is displayed Screen 1 displays all 8 cells The lowest voltage reading and temperature are displayed in red T...

Page 22: ...e Broadcasting icon will be displayed above F4 within five seconds replacing the ZeroKEY icon if ZeroKEY is equipped The Broadcasting icon will remain present while the vehicle s data is transmitted t...

Page 23: ...ds ZeroKEY Mode will disengage and the icon will turn white The IMS will start the engine to charge the batteries if they reach the low battery set point Brake Start will be disabled any time the key...

Page 24: ...ondition is met and the IMS will shut down all HVAC functionality excluding the blower to conserve energy Once the five minute warning has passed the IMS will shut down in its entirety to prevent any...

Page 25: ...he Primary Information Screen see Section 12 1 for details The ZeroDRAW SOC offset is reached The default is 10 over the SOC set point e g low SOC 20 ZeroDRAW Mode turns off at 30 The operator has pre...

Page 26: ...m Information If the Loss of Communication icon appears on the display a communication error between the IMS controller and the vehicle has occurred In this condition the engine can only be started an...

Page 27: ...con flashes in sequence for example the snowflake icon will flash four times to represent A C Error Code 4 The code will continue to flash until the ignition switch is cycled and or the issue is corre...

Page 28: ...esent As long as the shore power outlet is connected the engine will not start unless the vehicle is equipped with an auto eject shore power plug This feature helps prevent the operator from driving t...

Page 29: ...ine is running It will read 0 when the engine is turned off Coolant This indicates the actual temperature of the engine s coolant taken from the vehicle s CAN bus If the information is not available i...

Page 30: ...nection is intermittent based on the charging logic 3 The engine is being used by the charging logic to ensure proper battery maintenance If connected B0 will read a higher voltage when the engine is...

Page 31: ...will be connected when Idle Mitigation Mode is engaged unless the hybrid disconnect is pressed B1 will be connected after the lead acid batteries have been charged for 30 minutes When the lithium iron...

Page 32: ...sis i e discharging the lithium batteries B2 current will display negative amperage if the battery is being charged by the engine or by shore power e g charging the lithium batteries B2 current will r...

Page 33: ...umber of hours the vehicle has idled All Run H The total number of hours the engine has run above the maximum idle set point any gear P N Idling H The total number of hours the engine has idled in Par...

Page 34: ...y 1 Run Batt 1 C The total number of times the engine has run to charge Battery 1 Run Batt 2 H The total number of hours the engine has run to charge Battery 2 Run Batt 2 C The total number of times t...

Page 35: ...out of stow while in Idle Mitigation Mode ePto Run H The total number of hours ePTO has been on if a hybrid electric motor is equipped ePto Run C The total number of times ePTO has been selected if a...

Page 36: ...me The time of the most recent occurrence of the remote disconnect opening due to low voltage Start Err1 T The time of the most recent start error after five attempts at 10 second intervals LVD 2 Time...

Page 37: ...output screens press the Down arrow while the primary information screen is displayed The text based screen will be displayed by default You can switch to a numerical display using the Right arrow and...

Page 38: ...orPwr Shore Power 1 HsTrigU Shore Power 2 HsTrigL StrStp Start Stop HoodCl Hood Closed mPtoPrs ZeroDRAW Status X11 BS Blower Speed Analog B2 Remote Battery Sense C1 Current Sensor 1 Analog PS A C Pres...

Page 39: ...ManDcon Manual Hybrid Disconnect SwPTO Manual ZeroKEY Switch RemStrt Remote Start X20 X1 mPTO Charger Interrupt X2 bPTO Battery Heat BEQ Enable HeatPmp Coolant Pump Heater B0Dconn Battery 0 Disconnec...

Page 40: ...nect 2 LiDconn Remote Disconnect 1 EngRng ZeroDRAW Shutdown A CRqst A C Request Gatekpr Engine Running High Idle Vbb Battery Positive 25A Section 13 1 3 Communication Connections P N1 Pin 1 Main Power...

Page 41: ...IMS2 IMS3 IMS4 IMS5 Operator Manual 4806 00017 Revision F 39 Section 13 2 Screen Controller Signal Locations X12 X11 X10 X20 X21 N2 P N1...

Search results

Summary of Contents for IMS2

Reviews:

Related manuals for IMS2

Brands by name

Popular brands

ZeroRPM IMS2, Operator'S Manual

Search results

Summary of Contents for IMS2

Reviews:

Related manuals for IMS2

Brands by name

Popular brands