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CK 412

AUTOMATIC GLAZING BEAD CUTTING SAW MACHINE

USER MANUAL -

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Summary of Contents for CK 412

Page 1: ...1 CK 412 AUTOMATIC GLAZING BEAD CUTTING SAW MACHINE USER MANUAL ...

Page 2: ...2 YILMAZ ADRES TELEFON 0216 312 28 28 PBX TELEFAX 0216 484 42 88 MARKASI YILMAZ MODEL KODU CK 412 2 YIL ADRES TELEFON TELEFAX ...

Page 3: ...3 d D TECHNICAL FEATURES kg kg CK 412 1200 W x 2 50 Hz 400 V AC 3 P PE 800 W x 2 50 Hz 230 V AC P N PE 3000 D dak RPM D1 110 mm D2 200 mm d 30 32 mm 6 8 Bar 35 Lt dak Lt min W 54 L 113 H 124 134 168 ...

Page 4: ...4 BOYUTLAR DIMENSIONS PICTURE ...

Page 5: ...5 PART LIST PICTURE PICTURE ...

Page 6: ...6 PICTURE PICTURE PICTURE ...

Page 7: ...2 76 3 2TU011441 0720 1 9 1SA010000 0051 1 76 4 2TU014010 0198 1 10 1SA030000 0091 1 76 5 2TU011441 0709 2 15 2TU014010 0093 2 76 6 2TU011441 0719 1 21 2TU011441 0289 1 81 2TU012310 0103 1 25 1SA030000 0090 1 87 2TU012210 1047 1 26 1SA050000 0152 1 31 2TU012210 0906 1 38 1SA020000 0026 1 46 1SK010000 0008 1 49 1PL020000 0008 1 50 3UA010030 0097 1 66 2TU011210 0643 4 70 3UA730030 0008 2 71 1PN02000...

Page 8: ...8 NO PART NO PICTURE STOK KODU CODE 1 1EL090000 0003 2 3 ...

Page 9: ...9 4 5 6 7 ...

Page 10: ...Safety Information 3 4 Transport of the Machine 5 Installation of the Machine 5 1 Preparation 5 2 Connecting to Power Source 6 7 Operation 7 1 Preparation 7 2 Operation 7 3 Use of the KA 200 easy measuring apparatus 8 Maintenance Service and Repair 8 1 Maintenance 8 2 Changing the cutting tool 8 3 Adjust the air pressure 9 Noisy emission values 10 Warranty Conditions ...

Page 11: ... details contained in this manual constitute a guide for the operator 1 2 Service Information In case of any technical problem please contact your nearest YILMAZ dealer or YILMAZ head office through the above mentioned phone fax or e mail address Technical labels with the model description of the machine are fixed onto the front side of each machine Average life usage of production is 10 years If ...

Page 12: ...e the documantation It is wery necessary to mention below details at the agreements signed with suppliers and dealers of the purchased machines Machine model Voltage and frequency Date of purchase Description of the machine fault Name of dealer where machine was purchased Average daily operation period Sending the or video of the machine part which creates problem ...

Page 13: ...eration don t touch and unplug it Never use damaged power cables High temperature warning During saw blade change operations use protective gloves Keep your fingers clear of the movable parts of the glide arm The above symbol DANGER WARNING warns you against specific dangers and you have definitely to read them The IMPORTANT symbol above is one telling to apply special care and to be careful at ca...

Page 14: ...l 2 2 5 All directives recommendations and general safety rules contained in this manual have to be observed fully The machine cannot be operated in any way for purposes other than those described herein Otherwise the manufacturer shall not be deemed responsible for any damages or injuries And such circumstances would lead to the termination of the warranty 2 2 General Safety Information 2 3 1 The...

Page 15: ...s free of any oil and grease 2 3 9 Unplug first before conducting and maintenance works 2 3 10 Ensure that any keys or adjustment tools have been removed before operating the machine 2 3 11 If you are required to operate the machine outside use only appropriate extension cables 2 3 12 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 2 3 13 Before starting a...

Page 16: ...d acoording to the CE instructions STANDARD ACCESSORIES ONAL ACCESSORIES 20 Circular Saw Conveyor KN 152 Air Gun Conveyor KN 152 4 TRANSPORT OF THE MACHINE 4 1 The transport should be done by qualified personnel only 4 2 The machine should be transported by lifting with proper equipment not touching the ground during the transport 4 3 Unless customer requests the contrary the machine will be deliv...

Page 17: ...ten KN 152 material supply conveyor given as Standard accesory onto the cutting unit to the right side surface of the machine as seen in the PICTURE 2 by using the screws on the machine Provide the conveyor bobbins and machine top surface to be the same parallelism by using a sensitive and calibrated water gauge 5 2 Connecting to Power Source 5 2 1 The Electrical connection must be made by a licen...

Page 18: ... scheduled maintenance should be carried out by qualified personnel after unplugging the machine and disconnecting the air supply first 6 3 Ensure that the machine has been cleaned tested and maintain before starting to operate 6 4 replaced defective safety devices or faulty parts 6 5 Never replace the milling cutters before unplugging first 6 6 parts 6 7 Do not work on the machine by removing the...

Page 19: ... places 7 1 5 Control cutting tools against corrosion distortion and fractions If cutting tools are damaged change them 7 1 6 Cutting tool must process on the part after machine is operated and cycled 7 1 7 Do not process the profile before clamping PICTURE 4 NO 76 7 the work piece properly 7 1 8 Up Down adjustment of glazing bead mould can be performed by adjustment part on the machine PICTURE 4 ...

Page 20: ...ng the profile with the plate place the bolt which is on the scaled measurement section PICTURE 7 NO 76 on to the bolt which is provided with a preset value on setsquare PICTURE 7 NO 82 Then squeeze the nuts by using a wrench and tighten the mold NOTE By using the scales on the measurement PICTURE 7 NO 76 2 height of the bolt can be adjusted PICTURE 7 NO 76 and 8 different bar profiles are able to...

Page 21: ...6 NO 34 7 3 Use of the KA 200 easy measuring apparatus 7 3 1 With the KA 200 Easy Measuring apparatus PICTURE 8 it is possible to apply two different distance measurements serially 7 3 2 Press the measurement adjustment part against the upper inner section of the frame which you want to take the reference measurement from 7 3 3 Press the part Support 1 against the lower inner section of the frame ...

Page 22: ...hat may damage the dye 8 1 4 Control cutting tools against corrosion distortion and fractions If cutting tools are damaged change them 8 1 5 Before using cutting tool operate the machine out of gear and control whether it is inserted correctly it is without flexure and it is inserted appropriately Do not use cutting tools that are damaged or lost its functionality 8 1 6 If the sawteeth are blunted...

Page 23: ...chine 8 2 3 Open the upper protection covers 8 2 4 Take out the nuts by using 8mm llen wrench and 22 mm wrench as shown at the photo 8 2 5 Remove the connection parts of cutting set in the right order 8 2 6 Remove the saw carefully 8 2 7 Mount the saw by being sure that the rotation direction onto the axle is true PICTURE 9 ...

Page 24: ...ter clockwise Then lock the valve by pressing it down 8 3 2 Set the air pressure between 6 and 8 BAR If air pressure drops below the stated values accessories operating with pneumatic power do not work 8 3 3 Conditioner unit accumulates the water in the air in the components At the end of the working day empty the accumulated water by opening water discharge valve under the collection container 8 ...

Page 25: ...nced precautions are necessary or not The factors that affects the real level of exposure affecting the working power are residence time features of working place in other words other noise resources actions on other side and the number of the machines Furthermore the exposure level given permission can change from country to country This informing however provides the machine user to evaluate the...

Page 26: ...harge only transport costs are at lodging costs for our technician The guarantee does not cover damages caused by not respect of the rules indicated in the manual instruction book not correct voltage improper use or use not in accordance with what the Machine has been designed for use of non original tooling programming errors lack of cleaning and of ordinary maintenance by the customer transport ...

Page 27: ...62 ELECTRIC PNEUMATIC ...

Page 28: ...63 CK 412 3 PHASE ELECTRICAL DIAGRAM SHEET 1 ...

Page 29: ...64 CK 412 3 PHASE ELECTRICAL DIAGRAM SHEET 2 ...

Page 30: ...65 CK 412 1 PHASE ELECTRICAL DIAGRAM SHEET 1 ...

Page 31: ...66 CK 412 1 PHASE ELECTRICAL DIAGRAM SHEET 2 ...

Page 32: ...67 CK 412 PNEUMATIC DIAGRAM SHEET 1 ...

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