YASKAWA SI-EP3 Installation Manual Download

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MANUAL NO. TOEP C730600 89B

YASKAWA AC Drive Option

PROFINET

Installation Manual

Model

SI-EP3

To correctly use the product, read this manual thoroughly and keep it
for easy reference, inspection, and maintenance. Make sure that the
end user receives this manual.

Summary of Contents for SI-EP3

Page 1: ...ASKAWA AC Drive Option PROFINET Installation Manual Model SI EP3 To correctly use the product read this manual thoroughly and keep it for easy reference inspection and maintenance Make sure that the e...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEP C730600 89B PROFINET Installation Manual...

Page 3: ...Install the Option on a GA500 Drive 10 3 Receiving 11 Option Package Contents 12 Installation Tools 12 4 Option Components 13 Option 13 Communication Modular Connector CN1 Port 1 Port 2 13 Option LED...

Page 4: ...ontrol Word and the Status Word 54 Frequency Reference 54 Output Frequency 54 8 Web Interface 55 Home Page 56 PROFINET Page 57 Network Page 58 Chart Page 61 Email Alerts Page 62 Procedure Conditional...

Page 5: ...YASKAWA TOEP C730600 89B PROFINET Installation Manual 5 12 Disposal 75 Disposal Instructions 75 WEEE Directive 75 Revision History 76...

Page 6: ...ontrols should be designed to detect faults dynamically and fail safely under all circumstances All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the en...

Page 7: ...representative YASKAWA AC Drive Manuals Refer to the drive manual to connect with the option Drive manuals contain basic installation and wiring information in addition to detailed parameter setting f...

Page 8: ...etails Be sure to reinstall covers or shields before operating any devices The option should be used according to the instructions described in this manual The diagrams in this manual are provided as...

Page 9: ...reduces the cost and time to wire and install factory automation devices while providing interchangeability of like components from multiple vendors PROFINET is an open network standard Install the o...

Page 10: ...n on an FP605 drive make sure that the option software version is PRG 4402 or later Note Refer to the option package labeling in the field designated PRG four digit number or the option labeling in th...

Page 11: ...o missing parts The Yaskawa warranty does not include damage from shipping Immediately contact the shipping company if the option or other parts are damaged NOTICE Damage to Equipment Do not use damag...

Page 12: ...700 1 HV600 FP605 3 1 4 Manuals 1 1 GA700 GA800 CR700 and CH700 drives do not use the ground wire 2 GA700 GA800 CR700 CH700 HV600 and FP605 drives use two screws only 3 LED label has transparent backg...

Page 13: ...inal FE and installation hole 2 H Port 1 LED 10 100 1 I Port 1 RJ45 J Port 1 LED LINK ACT 1 K Port 2 LED 10 100 1 L Port 2 RJ45 M Port 2 LED LINK ACT 1 N Option modular connector CN1 Figure 4 1 Option...

Page 14: ...ve data RXD 7 Pair 4 Not used 1 8 Pair 4 Not used 1 1 Not used for 10 Mbps and 100 Mbps networks Option LED States The option has four LEDs Bi color Status LEDs Module status MS red green Network stat...

Page 15: ...off There is no power to the drive Green ON Option operating The option is operating normally and initialization is complete Green Flashing 1 Diagnostics Diagnostic data available Green Flashing 2 Co...

Page 16: ...cally 10 100 1 Yellow OFF 10 Mbps is established Yellow ON 100 Mbps is established LINK ACT 1 Green OFF Link is not established Green ON Link is established Green Flashing Link is established and ther...

Page 17: ...Only let approved personnel install wire maintain examine replace parts and repair the drive If personnel are not approved it can cause serious injury or death WARNING Electrical Shock Hazard Do not...

Page 18: ...ons on a Drive Drive Procedures to Install and Wire Options on a Drive Reference Page A1000 Procedure A 18 U1000 Procedure A 18 U1000L Procedure A 18 Z1000U Procedure A 18 GA500 1 2 GA700 Procedure B...

Page 19: ...installation Figure 5 1 Drive Components with Option Install the Option Use this procedure to install the option DANGER Electrical Shock Hazard Do not examine connect or disconnect wiring on an energi...

Page 20: ...hen remove the keypad and front cover Refer to the drive manuals for more information You can only install this option into the CN5 A connector on the drive control board NOTICE Damage to Equipment Wh...

Page 21: ...t position on the drive front cover A A Drive front cover B LED label Figure 5 3 Put the LED Label on the Drive Front Cover 3 Install the option A into the CN5 A connector C on the drive and use one o...

Page 22: ...terminal screw holes When you connect three options two options will share one ground terminal 5 Route the option wiring Procedures to wire the option are different for different drivel models You ca...

Page 23: ...d power lines Make sure that you firmly connect the cable end Refer to Figure 5 22 Refer to Communication Cable Specifications on page 38 for more information Note Do not connect or disconnect the com...

Page 24: ...ion shows the procedure to install and wire the option on a GA700 GA800 CR700 or CH700 drive Prepare the Drive for the Option Before you install the option on a YASKAWA AC Drive GA700 GA800 CR700 or C...

Page 25: ...Drive Components with Option Install the Option Use this procedure to install the option DANGER Electrical Shock Hazard Do not examine connect or disconnect wiring on an energized drive Before servici...

Page 26: ...ing label at a minimum Make sure that the charge indicator LED is unlit then remove the keypad and front cover Refer to the drive manuals for more information You can only install this option into the...

Page 27: ...remove the LED Status Ring board A and put it in the temporary placement holes B on the right side of the drive Refer to the drive manuals for more information NOTICE Do not remove the LED Status Ring...

Page 28: ...Install the Option 5 Firmly connect the PROFINET Cat 5e communication cable to the option modular connector CN1 port 1 or port 2 Isolate communication cables from main circuit wiring and other electr...

Page 29: ...and the drive Failure to comply could cause erroneous operation Note Replace the keypad connector then install the keypad Put the keypad connector tab into the holder when you install the keypad conn...

Page 30: ...software version is PRG 4400 or later Before you install the option on an FP605 drive make sure that the option software version is PRG 4402 or later Correctly wire the drive as specified by the manua...

Page 31: ...round screw E Drive front cover F Keypad G LED label H Ground wire I Option modular connector CN1 port 1 RJ45 J Option modular connector CN1 port 2 RJ45 K Insertion point for connector HV600 CN5 FP605...

Page 32: ...tages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock 1 Remove the keypad B and front cover A Shut off...

Page 33: ...T Installation Manual 33 2 Put the LED label B in the correct position on the drive front cover A Note Place the LED label vertically on the drive as shown in Figure 5 16 A Drive front cover B LED lab...

Page 34: ...B Ground screw Figure 5 17 Remove the Screw from the Drive Grounding Terminal 4 Use the screw B installed in the FE ground terminal of the drive A to connect one end of the included ground wire C to t...

Page 35: ...Stud Figure 5 18 Connect the Ground Wire 5 Install the option A into the connector C HV600 CN5 FP605 CN5 A on the drive and use the included screws B to put it in place Tighten the screw to a correct...

Page 36: ...tor CN5 Figure 5 19 Install the Option 6 Use one of the remaining included screws B to connect the ground wire A to the ground terminal and installation hole on the option Tighten the screw to a corre...

Page 37: ...le end Refer to Figure 5 22 Refer to Communication Cable Specifications on page 38 for more information Note Do not connect or disconnect the communication cable while the drive is energized or while...

Page 38: ...t cover B Keypad Figure 5 21 Replace the Front Cover and Keypad 9 Set drive parameters in Related Drive Parameters on page 40 for correct option performance Communication Cable Specifications Use only...

Page 39: ...one end of the included ground wire to the ground terminal on the drive then connect the other end of the ground wire to the the ground terminal and installation hole on the option Prepare and Connect...

Page 40: ...nics com Other areas Check the back cover of these manuals For questions contact Yaskawa or a Yaskawa representative Note Download the GSD file for YASKAWA AC Drive Option SI EP3 If you download an in...

Page 41: ...command 0 Keypad 1 Digital Input 2 Memobus Modbus Communications 3 Option PCB 7 AUTO Command Term Run 8 AUTO Command Serial Run 9 AUTO Command Option Run Note Set b1 02 3 to start and stop the drive w...

Page 42: ...safety protection equipment and systems for example fast stop switches 1 0 3 F6 06 03A7 Torque Reference Limit by Comm Sets the function that enables and disables the torque reference and torque limit...

Page 43: ...Vector Control the drive reads this value as the Torque Limit If the PLC does not supply a torque reference or torque limit when F6 06 1 Torque Reference Limit by Comm Enabled the motor cannot rotate...

Page 44: ...d IP address Sets the second most significant octet Note This parameter is only effective when F7 13 0 Address Mode at Startup Static All IP Addresses must be unique You must cycle power to the drive...

Page 45: ...drives you can set F6 15 1 Comm Option Parameters Reload Reload Now 255 0 255 F7 07 03EB Subnet Mask 3 Sets the static fixed Subnet Mask Sets the third most significant octet Note This parameter is o...

Page 46: ...icant octet Note This parameter is only effective when F7 13 0 Address Mode at Startup Static All IP Addresses must be unique You must cycle power to the drive for the changes to take effect For non 1...

Page 47: ...e communications speed 10 10 Mbps Port 1 10 Mbps Port 2 100 100 Mbps Port 1 100 Mbps Port 2 101 10 Mbps Port 1 100 Mbps Port 2 102 100 Mbps Port 1 10 Mbps Port 2 10 10 102 F7 23 F7 27 03FB 03FF Dynami...

Page 48: ...3rd octet U6 91 4th octet 0 255 U6 92 Online Speed Shows CN1 Port 1 link speed currently available 10 10 Mbps 100 100 Mbps U6 93 Online Duplex Shows CN1 Port 1 duplex setting currently available 0 Hal...

Page 49: ...nding positive reference The reference value is the desired output frequency Output Frequency Output Frequency is a 16 bit word containing the current output frequency U1 02 of the drive Table 7 1 Con...

Page 50: ...Generator input to zero 7 RESET 0 1 Fault reset if an active fault exists Proceed to SWITCH ON INHIBIT 0 Continue normal operation 8 INCHING_1 Inching 1 Not supported 9 INCHING_2 Inching 2 Not suppor...

Page 51: ...erance limits 0 Actual value differs from reference value i e outside tolerance limits 11 15 Reserved Table 7 2 Status Word for the PROFIdrive Communication Profile Bit Name Value Proceed to STATE Des...

Page 52: ...0 No Warning Alarm 8 SPEED_ERROR 1 WITHIN TOLERANCE 0 OUT OF TOLERANCE 9 REMOTE 1 Drive control location REMOTE 0 Drive control location LOCAL 10 AT_SETPOINT 1 OPERATING Actual value equals reference...

Page 53: ...7 PROFINET Messaging YASKAWA TOEP C730600 89B PROFINET Installation Manual 53 Figure 7 1 PROFIdrive State Machine...

Page 54: ...rd containing the current output frequency of the drive Table 7 3 Yaskawa Specific Control Word and Status Word Yaskawa Specific Control Word Yaskawa Specific Status Word Bit Description Bit Descripti...

Page 55: ...a standard web browser The available pages include Home Page PROFINET Page Network Page Chart Page Email Alerts Page Settings Page Access the web server interface by typing the IP address of the SI E...

Page 56: ...n Manual Home Page The Home page shows the status of the drive and the I O It also shows identifying information about the drive and the option Figure 8 1 Home Page View Note The initial password is y...

Page 57: ...B PROFINET Installation Manual 57 PROFINET Page The PROFINET page shows basic information about the protocol The station name of the option can be modified here if the option is not actively connected...

Page 58: ...etwork Page View Table 8 1 Network Monitor Descriptions Name Description Msg Tx OK Cumulative number of messages transmit successfully from SI EP3 Msg Rx OK Cumulative number of messages received succ...

Page 59: ...e option Gateway Address The Gateway IP Address that the option will use MAC Address MAC Address of the option Address Mode Either static IP address or DHCP Link Status Active if the cable is plugged...

Page 60: ...le collisions Late Collisions Cumulative number of late collisions Deferred Collisions Cumulative number of deferred collisions Excessive Collisions Cumulative number of excessive collisions Frame Too...

Page 61: ...Page The Chart page can be used to monitor one signal from a predefined list List Frequency Reference Output Frequency Output Current Motor Speed Torque Reference DC Bus Voltage Terminal Analog Input...

Page 62: ...address Another email will not be sent until the condition becomes false and then true again A 30 second timer prevents emails from being sent when conditions reoccur immediately after being removed T...

Page 63: ...8 Web Interface YASKAWA TOEP C730600 89B PROFINET Installation Manual 63 Figure 8 5 Email Alerts Page View...

Page 64: ...l trigger the email by selecting a monitor parameter a comparator and a value Set the conditions to send alerts from the Condition drop down selection If choosing only one condition and no OR or AND a...

Page 65: ...ameter Access Page View The MEMOBUS Modbus address for the drive parameter being accessed must be entered in hexadecimal Clicking Read will load and display the current value of the given MEMOBUS Modb...

Page 66: ...ecurity password is yaskawa This password can be changed in the Change Password section of the Settings page Entering a valid password allows access to the settings in the Settings page Email Alerts p...

Page 67: ...ditional error codes that may appear on the drive keypad Faults Both bUS Option Communication Error and EF0 Option Card External Fault can appear as a fault When a fault occurs the keypad ALM LED stay...

Page 68: ...al RPI timer timed out Make sure that RPI time is set properly EF0 Option Card External Fault The option received an external fault from the controller 1 Find the device that caused the external fault...

Page 69: ...C is not compatible Connect the option to the correct connector Use connector CN5 A when you connect the option To use other options refer to those option manuals oFC02 Option Fault An option of the...

Page 70: ...power cycle Only cleared upon drive power up U6 99 Shows the present option SI EP3 status Cleared upon a network issued fault reset and upon power up If another fault occurs while the original fault i...

Page 71: ...input statuses as monitors connect the options to CN5 A CN5 B or CN5 C 10 European Standards Figure 10 1 CE Mark The CE mark indicates compliance with European safety and environmental regulations Eu...

Page 72: ...lowing installation conditions to make sure that other devices and machinery used with this option and drive also comply with EMC guidelines 1 Use dedicated shield cable for the option and external de...

Page 73: ...Installation Manual 73 Figure 10 3 Option Installation for CE Compliance GA500 HV600 Figure 10 4 Option Installation for CE Compliance FP605 3 Ground the largest possible surface area of the shield t...

Page 74: ...sformer Isolated IP Address Setting Programmable from drive keypad or network Communication Speed Programmable from drive keypad or network 10 100 Mbps auto negotiate Number of Connections 1 PLC conne...

Page 75: ...agnostic alarms I M0 12 Disposal Disposal Instructions Correctly dispose of the product and packing material as specified by applicable regional local and municipal laws and regulations WEEE Directive...

Page 76: ...vision History Date of Publication Revision Number Section Revised Content November 2021 1 All Addition Information on FP605 Revision Reviewed and corrected entire documentation December 2019 First Ed...

Page 77: ...YASKAWA TOEP C730600 89B PROFINET Installation Manual 77...

Page 78: ...n the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply...

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