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900-200-100    1/57 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC Servo Drive 

Safety Module 

USER’S Manual

 

 

Type: 

SGDV-OSA01A 

 

SGDV-OSA01A000FT900 

 

Supplement for using with  ∑-7S /  ∑-7W SERVOPACK 

  ( 400V-Input Power models ) 

 
 
 
 
 
 
 
 
 
 

 

Remarks 

Distribution 

Section in charge 

 

 

 

   

 

 

Servo Drives Power Technology Sect. 
Servo Drives Technology Dept. 
Moton Control Division

 

 

 

   

 

 

 

 

   

 

 

Approve 

Check 

Draw 

 

 

   

 

 

(M-Gi-S2) 

T.Kubo

 

--- 

(M-Gi-S1) 

K.Ando 

June 25, 2016 

 

 

   

 

 

 

 

   

 

 

Document No. 

 

 

   

 

   

 

Summary of Contents for SGDV-OSA01A

Page 1: ...OSA01A000FT900 Supplement for using with 7S 7W SERVOPACK 400V Input Power models Remarks Distribution Section in charge Servo Drives Power Technology Sect Servo Drives Technology Dept Moton Control D...

Page 2: ...o patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained...

Page 3: ...for Large Capacity Models 7 Series AC Servo Drives USER S MANUAL Safety Module Model SGDV OSA01A SIEP C720829 06 Be sure to refer to this manual and perform design and maintenance to select devices c...

Page 4: ...re written with a forward slash before the signal abbreviation Notation Example BK is written as BK Notation for Parameters The notation depends on whether the parameter requires a numeric setting par...

Page 5: ...es AC Servo Drive 7W SERVOPACK with 400 V Input Power and CoE Communications References Product Manual SIEP S800001 19 7 Series AC Servo Drive Rotary Servomotor with 400 V Input Power Product Manual S...

Page 6: ...n loss of life or serious injury Indicates precautions that if not heeded could result in relatively serious or minor injury damage to the product or faulty operation In some situations the precaution...

Page 7: ...ith 15 bit and 12 bit encoders In particular change the system to configure the Series infinite length positioning system with the V Series Large Capacity V Series or 7 Series The multi turn limit val...

Page 8: ...the product The safety functions of the Safety Module are not for emergency stopping To use the safety functions for emergency stopping separately shut OFF the power supply from the electromechanical...

Page 9: ...and methods other than fumigation must be used Example Heat treatment where materials are kiln dried to a core temperature of 56 C for 30 minutes or more If the electronic products which include stan...

Page 10: ...prior to wiring Insert only one main power line per opening in the main circuit terminals Make sure that no part of the core wire comes into contact with i e short circuit adjacent wires Install a bat...

Page 11: ...recautions When using the servomotor for a vertical axis install safety devices to prevent workpieces from falling due to alarms or overtravels Set the servomotor so that it will stop in the zero clam...

Page 12: ...isposal When disposing of the products treat them as ordinary industrial waste General Precautions Observe the following general precautions to ensure safe application The products shown in illustrati...

Page 13: ...elivered product in a manner in which it was not originally intended 5 Causes that were not foreseeable with the scientific and technological understanding at the time of shipment from Yaskawa 6 Event...

Page 14: ...fe or property Systems that require a high degree of reliability such as systems that supply gas water or electricity or systems that operate continuously 24 hours a day Other systems that require a s...

Page 15: ...EC EN 55011 group 1 class A EN 61000 6 2 EN 61000 6 4 EN 61800 3 Low Voltage Directive 2006 95 EC EN 50178 EN 61800 5 1 Note Applicable when the Safety Module is attached to the SERVOPACKs for use wi...

Page 16: ...y of dangerous failure per hour IEC 61508 IEC 62061 PFH 3 3 10 7 1 h 3 3 of SIL2 Performance Level EN ISO 13849 1 PL d Category 2 Mean time to dangerous failure of each channel EN ISO 13849 1 MTTFd Hi...

Page 17: ...rator Handy type operator connected to SERVOPACKs Servo ON Power to motor ON Servo OFF Power to motor OFF BaseBlock BB Power supply to motor is turned OFF by shutting OFF the base current to the power...

Page 18: ...Safe HWBB state SBB D function Safe HWBB state SPM D function When monitoring positions or in a safe HWBB state SLS D function When monitoring constant speed operation or in a safe HWBB state Deceler...

Page 19: ...ettings Required before Starting Operation Safety Precautions for Using the Safety Module 5 1 Risk Assessment 5 2 Limitations 5 3 Basic Settings Required before Starting Operation 5 4 Checking the Ope...

Page 20: ...Operator 9 2 9 2 Monitoring Over the Network 9 3 Active Mode Function Overview 10 1 Basic Functions 10 1 10 2 Settings 10 3 Returning Method 10 4 Exceptional Operation 10 5 Related SERVOPACK Functions...

Page 21: ...EMC Installation Conditions 35 3 1 1 SGDV OSA01A 35 3 1 2 SGDV OSA01A000FT900 37 4 Wiring and Connection 39 5 Precautions and Basic Settings Required before Starting Operation 39 5 1 Checking the Ope...

Page 22: ...e to the SERVOPACK as described in the enclosed V Series AC SERVOPACK Safety Module with FT900 Specification Installation Guide 3 Treatment of the connector CN8 of the SERVOPACK The handling of CN8 of...

Page 23: ...900 200 100 23 57 1 2 Nameplate Ratings and Model Designation Nameplate Ratings Example SGDV OSA01A SGDV OSA01A000FT900...

Page 24: ...omitted 3rd 4th 5th digits Interface Specifications Code Interface A01 Safery Module 6th digit Design Revision Order Safety Option Module Code Option specification 000 Standard FT900 FT900 specificati...

Page 25: ...Speed function defined in IEC 61800 5 2 When the Safety Module is attached to the SGD7W the Safety Module operates for Axis A only Axis B is not related to the Safety Module When using the combinatio...

Page 26: ...ation Rotational motor Linear motor SGD7W D20 MECHATROLINK III communication reference SGD7W DA0 CoE communication reference SGDV OSA01A000FT900 Following SERVOPACKs can only be applied The SERVOPACKs...

Page 27: ...n Safety Request Input Signal SRI A1 SRI A2 Output Number of Channels 1 Function External Device Monitor Output Signal EDM A Stopping Methods Safety Functions IEC61800 5 2 Function names of Safety Mod...

Page 28: ...umper connector to the CN8 2 2 3 2 7W SERVOPACK with 400 V Input Power model When using the combination of the 7W SERVOPACK with 400 V Input Power model and SGDV OSA01A000FT900 Hard Wire BaseBlock Fun...

Page 29: ...400V input power models Direction of the nameplate Side view of the 7S 400V input power models Note For the names of the SERVOPACK parts refer to the manual for your SERVOPACK I O connector for the S...

Page 30: ...he nameplate Side view of the 7W 400V input power models Note For the names of the SERVOPACK parts refer to the manual for your SERVOPACK I O connector for the Safety Function B CN22 I O connector for...

Page 31: ...200 100 31 57 2 4 Internal Block Diagram 2 4 1 SGD7S D 0 SGDV OSA01A This figure shows a typical internal block diagram The CN8 of the SERVOPACK is not available Connect the jumper connector to the C...

Page 32: ...32 57 2 4 2 SGD7S D 0 SGDV OSA01A000FT900 This figure shows in case of using the CN8 of the SERVOPACK If the CN8 is not used i e connected the jumper connector its internal block diagram is same as ch...

Page 33: ...900 200 100 33 57 2 4 3 SGD7W D 0 SGDV OSA01A SERVOPACK CN8A is not available The safety jumper connector should be connected to CN8A...

Page 34: ...4 57 2 4 4 SGD7W D 0 SGDV OSA01A000FT900 This figure shows in case of using the CN8A of the SERVOPACK If the CN8A is not used i e connected the jumper connector its internal block diagram is same as c...

Page 35: ...itions These Yaskawa products are designed to be built into equipment Therefore you must implement EMC measures and confirm compliance for the final equipment The applicable standards are EN 55011 gro...

Page 36: ...ion I O Signal Cable Shielded cable Safety Function Device Cable Shielded cable Servomotor Main Circuit Cable Shielded cable Encoder Cable Shielded cable Main Circuit Power Cable Shielded cable Commun...

Page 37: ...connect the jumper connector to the CN8 In that case the wiring is same as the chapter 3 1 1 Three Phase 400 VAC SGD7S D 0 SGDV OSA01A000FT900 Symbol Cable Name Specification I O Signal Cable Shielde...

Page 38: ...Specification I O Signal Cable Shielded cable Safety Function Device Cable Shielded cable Servomotor Main Circuit Cable Shielded cable Encoder Cable Shielded cable Main Circuit Power Cable Shielded c...

Page 39: ...spection purposes make sure that the relevant External Device Monitor Output Signal turns ON when the redundant Safety Request Input Signals turn OFF Failure of the safety functions can be detected by...

Page 40: ...hen Safety Request Input Signal A or Safety Request Input Signal B is activated Safe HWBB state the EDM_A shows ON regardless of the condition of HWBB input signal CN8A Axis A In the other hand Axis B...

Page 41: ...ty Module are same regardless of the Safety module model In addition in case of using SGDV OSA01A000FT900 the Monitor Un015 is available and shown in this chapter 9 1 List of Monitor Modes The monitor...

Page 42: ...t 1st digit Safety Function is not active Safety Function is not active ON ON ON low ON low ON OFF ON low OFF high OFF ON OFF high ON low OFF OFF OFF high OFF high Safety Function is not active Safe H...

Page 43: ...Safety Module are not in the Safe HWBB state Un015 shows a input signal condition of the CN8A When when either the Safety function A or B of the Safety Module are in the Safe HWBB state Un015 shows on...

Page 44: ...II communications reference model Using the I O signal monitor SVCMD_IO field Command option attachable type Depends on the Command Option Module For details refer to the user s manual of the Command...

Page 45: ...Signal Name Parameter ACT_MOD Active Mode ON Signal Pn5BF Relationship between Parameter Settings and Pin Numbers ACT_MOD Parameter Description When Enabled Classification Pn5BF n 000 Factory setting...

Page 46: ...s SVCMD_IO I O signal monitor Bit Position Allocation Remarks Pn868 0 Allocation of bit position for monitoring the CN1 1 2 output signal 0 D24 IO_STS1 1 D25 IO_STS2 2 D26 IO_STS3 3 D27 IO_STS4 4 D28...

Page 47: ...ed Pn86A 2 Reserved Do not change Pn86A 2 Reserved Do not change Monitor Information Bit Name Description Value I O Status D24 D31 IO_STS1 IO_STS8 Monitors the CN1 output signal 0 OFF Output transisto...

Page 48: ...put Power models When the SERVOPACK is not applied to SGDV OSA01AFT900 this alarm occurs Check the model of the Safety Option Module Check for models of the Safety Option Module that are supported by...

Page 49: ...ion SBB D function 3 Safe Position Monitor with Delay Function SPM D function 4 Safely Limited Speed with Delay Function SLS D function 5 F Reserved Do not use Pc00 3 Reserved Do not use Pc00 4 Reserv...

Page 50: ...tant Speed A 0 to 10000 Rotational motor min 1 Linear motor mm s 0 After resetting the system Pc15 Pc1F Reserved Do not change Factory setting of reserved parameter is zero Pc20 Deceleration Waiting T...

Page 51: ...from CN1 1 2 terminal 2 Outputs the signal from CN1 23 24 terminal 3 Outputs the signal from CN1 25 26 terminal 4 Outputs the signal from CN1 27 28 terminal 5 Outputs the signal from CN1 29 30 termin...

Page 52: ...B 1 30000 Rotational motor min 1 s Linear motor mm s2 10000 Immediately Pn624 2 Motor Stop Detection Level for Active Mode 0 10000 Rotational motor min 1 Linear motor mm s 10 Immediately Pn625 2 Acti...

Page 53: ...xis B Output the signal from the CN1 27 and CN1 28 output terminals 3 6 Reserved settings Do not use 1 Refer to the SERVOPACK manuals 2 3 Pn5BF 2 ACT_MOD Active Mode On Signal Allocation 0000 After re...

Page 54: ...nge Pn622 2 Constant of Deceleration for Safety Function A 1 30000 Rotational motor min 1 s Linear motor mm s2 10000 Immediately Pn623 2 Constant of Deceleration for Safety Function B 1 30000 Rotation...

Page 55: ...ation reference SGD7S DA0 7W SERVOPACK with 400 V Input Power model MECHATROLINK III communication reference RJ 45 connector type SGD7W D30 7W SERVOPACK with 400 V Input Power model CoE CANOpen Over E...

Page 56: ...3 000 min 1 SGM7A 02D F SGM7A 04D F SGM7A 08D F SGM7A 10D F SGM7A 15D F SGM7A 20D F SGM7A 25D F SGM7A 30D F SGM7A 40D F SGM7A 50D F SGM7G Models Standard Models Medium Inertia Low Speed High Torque R...

Page 57: ...Capter2 Part Names Revision Capter4 Wiring and connection Revision Chapter5 Checking the operation of the Safety functions Addition Chapter10 Active mode monitors Addition Chapter12 Active mode param...

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