Xylem Goulds ResiBoost RB111512 Instruction Manual Download | Manualshive

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INSTRUCTION MANUAL

IM325

ResiBoost

Variable Frequency Controller

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Summary of Contents for Goulds ResiBoost RB111512

Page 1: ...INSTRUCTION MANUAL IM325 ResiBoost Variable Frequency Controller...

Page 2: ......

Page 3: ...Hydraulic installation 10 4 3 1 Pressure tank installation 11 4 3 2 Components for correct installation 12 4 4 Electrical installation 13 4 4 1 Grounding earthing 13 4 4 2 Power supply connection 13...

Page 4: ...7 4 2 Positive suction head pumps 31 7 5 Start the pump 31 7 6 Change the direction of rotation 31 7 7 Set the operating pressure 32 8 Troubleshooting 33 8 1 Faults causes and remedies 33 9 Product Wa...

Page 5: ...o the equipment or use of parts not provided by Xylem If there is a question regarding the intended use of the equipment please contact a Xylem representative before proceeding Do not change the servi...

Page 6: ...alfunctions damage and injuries as well as void the guarantee For more information about the product s spare parts refer to the Sales and Service department 1 2 3 User safety General safety rules Thes...

Page 7: ...thoroughly cleaned Disconnect and lock out power before you service the pump Check the explosion risk before you weld or use electric hand tools 1 2 3 1 Wash the skin and eyes Follow these procedures...

Page 8: ...components can be heavy Use proper lifting methods and wear steel toed shoes at all times Check the gross weight that is indicated on the package in order to select proper lifting equipment Position...

Page 9: ...ut Phase Input Current Iin Breaker Size1 Output Phase Output Current A RB111512 115V 1 12 6 20A 1 12 RB12309 230V 1 9 6 15A 1 9 RB32309 230V 1 17 5 20A 3 9 6 Input voltage tolerance Vin 10 Rated volta...

Page 10: ...310 230 1 9 6 3HM05N07T6 PBQE 3 5 22125RB230 RB12309 230 1 5 9 5HM04N11M6 FBQE 6 9 22157RB3 RB32310 230 2 9 6 5HM05N15T6 PBQE 6 5 Dimensions and weights Model lbs b1 in b2 in b3 in b4 in b5 in RB1 6 4...

Page 11: ...l data on page 7 for breaker sizing A time lag fuse which is inside the controller protects the system against short circuits 4 2 Mechanical installation NOTICE Incorrect mechanical installation can c...

Page 12: ...t ResiBoost Package with eHM model pump includes a check valve in the assembly A pressure drop results because of the flow through the controller Be sure to deduct the Pressure Drop Through Controller...

Page 13: ...icing of the pump and controller without turning off the municipal supply It is advisable to install a pressure switch on the suction side for turning off the pump if there is low pressure in the in c...

Page 14: ...4 3 2 Components for correct installation Figure 2 Figure 3 Figure 4 4 Installation 12 ResiBoost INSTRUCTION MANUAL...

Page 15: ...ions in force Before starting work on the unit make sure that the unit and the control panel are isolated from the power supply and cannot be energized Make sure all plumbing connections are made prio...

Page 16: ...ER be laid parallel to the power cable of the controller Do not route the wires feeding the receptacle in parallel with other wires for more than 12 Although the controller has a single phase power su...

Page 17: ...that all the cables are secure and close the FRONT cover making sure not to crush the cables between the cover and the controller housing Fasten the 6 cover screws Tighten to 17 7 in lb 4 Installation...

Page 18: ...U MB parameters on page 12 4 and 5 These two buttons are used for Decreasing or increasing the value of a parameter that is selected in the BASIC MENU MB or ADVANCED MENU MA Viewing the operating para...

Page 19: ...ode switch to MANUAL mode by pressing 2 in MANUAL mode the Mode LED 10 is off In MANUAL mode press and hold 3 for 3 seconds until the first parameter to be edited appears on the display and the Mode L...

Page 20: ...ion to the parameters indicated in Operating parameters on page 18 it is possible to view the Counter and Alarm Log To access this menu press and hold 3 and 5 at the same time for three seconds Press...

Page 21: ...otal alarm RESET LOGS Scroll to A9 log and then press and hold 4 to exit the menu This resets the counter and alarm log 5 3 Programming The controller has two parameter menus that are accessed with a...

Page 22: ...r Current Setting is not configured correctly the motor might NOT be protected against overload and which can result in damage 0 1 Imax Ampere Imax5 FL Minimum Frequency start and stop frequency of th...

Page 23: ...P 6 0 0 0 Disabled PSI 0 0 dL Minimum Pressure Delay Timer delay timer for triggering of the A4 Minimum Pressure alarm 0 99 sec 20 rS Reverse Motor Rotation For RB3 models reverse the direction of mot...

Page 24: ...rameters Refer to Figure 7 User interface on page 16 for an explanation of the buttons on the user interface Follow these steps to enter and navigate the ADVANCED MENU 1 Press 2 to enter MANUAL mode 2...

Page 25: ...reset according to the Automatic Reset Test ART function When either alarm is triggered with the Error LED 8 illuminated the controller does an automatic reset test For the first instance of the alarm...

Page 26: ...an alarm and start the pump 1 Press 2 to enter MANUAL mode 2 Press 4 or 5 to view the types of alarms in progress if there is more than one 3 Eliminate the cause of the alarms 4 Press 6 to reset the a...

Page 27: ...RRENT SETTING is not set higher than the Service Factor Amps SFA listed on the motor nameplate The EL parameter is enabled and the digital input is open See BASIC MENU MB parameters on page 19 This al...

Page 28: ...number of overloads recorded by the controller Each subsequent trip has a longer reset time If the Error LED is flashing the controller will attempt to restart If the Error LED is constant red the con...

Page 29: ...can be caused by An issue with the internal pressure sensor This can be an issue with the sensor itself or connections between the sensor internal control board The internal pressure sensor is not re...

Page 30: ...er requires a manual alarm reset Reset the alarm by following the procedure in Alarms and warnings Turn off power to the controller Wait 2 minutes for the electrical energy to discharge Turn on power...

Page 31: ...d range This fault can be caused by The controller detected a low input voltage If the alarm occurs Measure the input voltage and ensure it is within the operating limits for the controller Refer to T...

Page 32: ...ease the parameter MIN PRESS to the minimum permitted pressure Set the minimum pressure below which the pump is automatically stopped after the delay time dL parameter This function prevents dry runni...

Page 33: ...10 are off when the controller is turned on Press 1 to enter AUTOMATIC mode The pump starts up and the Start Stop 9 and Mode LEDs 10 are illuminated if the pressure of the system is below the SET POI...

Page 34: ...parameter is displayed 4 Press 4 and 5 to set the new Pressure Setpoint value 5 Press 3 to exit the menu and the Mode LED 10 turns off 6 Press 1 to select automatic mode and the Mode LED 10 turns off...

Page 35: ...8 1 Faults causes and remedies The pump does not run the main switch is on and none of the LEDs are illuminated Cause Solution No power supply Restore the power supply and check that the mains connec...

Page 36: ...the Pressure Setpoint SP or replace the pump with a smaller model The pump always runs at maximum speed Cause Solution There could be a problem with the pressure transmitter Verify the system pressur...

Page 37: ...eller shall have no warranty obligations to Buyer with respect to any product or parts of a product that have been a repaired by third parties other than Seller or without Seller s written approval b...

Page 38: ...d in a manner contrary to Seller s instructions for installation operation and maintenance d damaged from ordinary wear and tear corrosion or chemical attack e damaged due to abnormal conditions vibra...

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Page 40: ...es and advanced analytics solutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination o...

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